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Proceedings, 2025, SUSTENS 2025

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4 pages, 475 KiB  
Proceeding Paper
A Ceramic Foam Structure Design with the Valorization of Fly Ash Cenospheres: A Promising Avenue for Sustainable Bioscaffolds
by Dimitrios Flegkas, Nikolaos Pagonis, Konstantinos Kountouras, Petros Samaras, Constantinos Tsanaktsidis and Vayos Karayannis
Proceedings 2025, 121(1), 1; https://doi.org/10.3390/proceedings2025121001 - 15 Jul 2025
Viewed by 129
Abstract
Nowadays, there is wide advocacy for a transition to circular economic models. Fly Ash (FA) in particular is a major by-product of coal combustion and its annual waste has reached one million tonnes. Cenospheres (CSs) are considered as possibly the most valuable element [...] Read more.
Nowadays, there is wide advocacy for a transition to circular economic models. Fly Ash (FA) in particular is a major by-product of coal combustion and its annual waste has reached one million tonnes. Cenospheres (CSs) are considered as possibly the most valuable element within FA. Thus, in this research, polymeric foam replication was employed to fabricate ceramic foams based on a CS matrix, for potential biomedical applications. For the fabrication of foams, four types of natural marine sponges were used as templates along with a binder agent. The specimens were sintered at 1200 °C for 1 h. The results were encouraging as the specimens obtained retained the given shape and geometry. Further research will enhance the potential of such materials for future use in biomedical engineering. Full article
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4 pages, 872 KiB  
Proceeding Paper
Metal Coatings for Electrocatalytic Applications: Towards a Safe and Sustainable by Design Approach
by Konstantina-Roxani Chatzipanagiotou, Foteini Petrakli, Joséphine Steck and Elias P. Koumoulos
Proceedings 2025, 121(1), 2; https://doi.org/10.3390/proceedings2025121002 - 15 Jul 2025
Viewed by 105
Abstract
Several attempts have been made to replace the critical raw material platinum (Pt) with other metals, mainly focusing on its functional performance, while safety and sustainability criteria are often overlooked. Here, the substitution of Pt by nickel-based coatings is addressed for water electrolysis [...] Read more.
Several attempts have been made to replace the critical raw material platinum (Pt) with other metals, mainly focusing on its functional performance, while safety and sustainability criteria are often overlooked. Here, the substitution of Pt by nickel-based coatings is addressed for water electrolysis applications. Risk assessment and life cycle assessment are iteratively performed at the laboratory scale and after upscaling metal coating protocols. The challenges for the transition towards an integrated safe and sustainable by design (SSbD) approach are identified, and strategies are proposed to resolve them. Valuable insights emerge from the individual assessments (e.g., hotspots, trade-offs, and recommendations for sustainability and safety), as well as regarding the transition towards an integrated SSbD (e.g., dealing with data gaps and uncertainties). Full article
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4 pages, 412 KiB  
Proceeding Paper
Application of Machine Learning Algorithms to Predict Composting Process Performance
by Vassilis Lyberatos and Gerasimos Lyberatos
Proceedings 2025, 121(1), 3; https://doi.org/10.3390/proceedings2025121003 - 16 Jul 2025
Viewed by 153
Abstract
Four machine learning models (Decision Tree Regressor, Linear Regression, XGBoost Regression, K-Neighbors Regressor) were developed to predict the outcomes of a composting process based on key input parameters, including Ambient Temperature, mixture composition, and initial feedstock volume. The models were trained on data [...] Read more.
Four machine learning models (Decision Tree Regressor, Linear Regression, XGBoost Regression, K-Neighbors Regressor) were developed to predict the outcomes of a composting process based on key input parameters, including Ambient Temperature, mixture composition, and initial feedstock volume. The models were trained on data from 88 composting batches, monitoring temperature evolution, and compost yield. Performance evaluation demonstrated high accuracy in predicting compost maturity, process duration, and final product quantity. These predictive models could optimize composting operations by enabling real-time adjustments, improving efficiency, and enhancing resource management in sustainable waste processing. Full article
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5 pages, 488 KiB  
Proceeding Paper
Digital Twins for Circular Economy Optimization: A Framework for Sustainable Engineering Systems
by Shubham Gupta
Proceedings 2025, 121(1), 4; https://doi.org/10.3390/proceedings2025121004 - 16 Jul 2025
Viewed by 154
Abstract
This paper introduces sustainable engineering systems built using digital twin technology and circular economy principles. This research presents a framework for monitoring, modeling, and making decisions in real timusing virtual replicas of physical products, processes, and systems in product lifecycles. A digital twin [...] Read more.
This paper introduces sustainable engineering systems built using digital twin technology and circular economy principles. This research presents a framework for monitoring, modeling, and making decisions in real timusing virtual replicas of physical products, processes, and systems in product lifecycles. A digital twin was used to show that through a digital twin, waste was reduced by 27%, energy consumption was reduced by 32%, and the resource recovery rate increased to 45%. The proposed approach under the framework employs various machine learning algorithms, IoT sensor networks, and advanced data analytics to support closed-loop flows of materials. The results show how digital twins can enhance progress toward the goals the circular economy sets to identify inefficiencies, predict maintenance needs, and optimize the use of resources. This integration is a promising industry approach that will introduce more sustainable operations and maintain economic viability. Full article
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4 pages, 429 KiB  
Proceeding Paper
Overview of the Use of Anaerobic Digestion on Swine Farms and the Potential for Bioenergy Production in Minas Gerais, Brazil
by Marcela de Souza Silva, Sibele Augusta Ferreira Leite and Brenno Santos Leite
Proceedings 2025, 121(1), 5; https://doi.org/10.3390/proceedings2025121005 - 17 Jul 2025
Viewed by 136
Abstract
This study provides a comprehensive panorama of wastewater treatment on swine farms in Pará de Minas, MG, focusing on the performance of the anaerobic digester technologies adopted. Considering the economic and environmental importance of swine production, wastewater treatment is critical for mitigating environmental [...] Read more.
This study provides a comprehensive panorama of wastewater treatment on swine farms in Pará de Minas, MG, focusing on the performance of the anaerobic digester technologies adopted. Considering the economic and environmental importance of swine production, wastewater treatment is critical for mitigating environmental impacts while providing renewable energy opportunities. Data compilation from the Minas Gerais Institute of Agriculture (IMA), technical visits, and physicochemical analyses were conducted. Our results indicate that the region has significant potential to increase biogas production by expanding the number of plants and improving the efficiency of existing systems. Investments in scalable technological solutions tailored for small-scale operations are essential to enhance both wastewater treatment and biogas generation. This study demonstrates the potential for new business opportunities within the biogas value chain in Brazilian agribusiness. Full article
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5 pages, 958 KiB  
Proceeding Paper
Modification of Ornamental Stone Wastes with Terephthalic Acid for Use as an Additive in Drilling Fluids
by Kelly C. C. S. R. Moreira, Cleocir J. Dalmaschio and Andreas Nascimento
Proceedings 2025, 121(1), 6; https://doi.org/10.3390/proceedings2025121006 - 16 Jul 2025
Viewed by 83
Abstract
This study explores the reuse of Ornamental Stone Waste (OSW) in water-based drilling fluids, investigating its potential as a substitute for bentonite. To enhance stability and rheology, OSW particles were functionalized with terephthalic acid (TPA) and combined with xanthan gum (XG). Characterization confirmed [...] Read more.
This study explores the reuse of Ornamental Stone Waste (OSW) in water-based drilling fluids, investigating its potential as a substitute for bentonite. To enhance stability and rheology, OSW particles were functionalized with terephthalic acid (TPA) and combined with xanthan gum (XG). Characterization confirmed successful surface modification, with increased stability at a basic pH. However, rheological analysis showed that the physical mixing of OSW-TPA with XG resulted in low viscosity and poor yield stress, indicating weak interactions. All formulations exhibited shear-thinning behavior. Future work will focus on promoting chemical interactions to form nanocomposite structures and improve fluid performance. Full article
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5 pages, 665 KiB  
Proceeding Paper
Opportunities of Coupling Hydrothermal Liquefaction with Wet Oxidation: Significance of Appropriate Thermodynamic Model Selection in Process Modeling
by Arif Hussain, Bertram Thoning Hvass Søgaard and Konstantinos Anastasakis
Proceedings 2025, 121(1), 7; https://doi.org/10.3390/proceedings2025121007 - 17 Jul 2025
Viewed by 100
Abstract
This study examines the significance of thermodynamic model selection to improve predictions when modeling a wet oxidation (WO) process. WO is a promising technology for treating the highly concentrated process water stream from hydrothermal liquefaction (HTL) while generating heat, due to the exothermic [...] Read more.
This study examines the significance of thermodynamic model selection to improve predictions when modeling a wet oxidation (WO) process. WO is a promising technology for treating the highly concentrated process water stream from hydrothermal liquefaction (HTL) while generating heat, due to the exothermic oxidation reactions, leading to a potential integrated HTL-WO autothermal process. However, the harsh process conditions employed fail to describe oxygen solubility accurately, leading to major deviations in predicted COD reduction, heat generation, vapor fraction, and final design. To accurately capture oxygen solubility at elevated temperatures and pressures, experimental oxygen solubility data were regressed using activity coefficient models. This yielded improved oxygen solubility predictions at 280–350 °C, more realistic vapor fractions and heat outputs, and COD reduction close to experimental values. Full article
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4 pages, 531 KiB  
Proceeding Paper
Waste Collection Vehicle Route Optimization: A Case Study at the Hellenic Military Academy
by Nicholas J. Daras, Paraskevi C. Divari, Constantinos C. Karamatsoukis, Konstantinos G. Kolovos, Theodore Liolios, Georgia Melagraki, Christos Michalopoulos and Dionysios E. Mouzakis
Proceedings 2025, 121(1), 8; https://doi.org/10.3390/proceedings2025121008 - 18 Jul 2025
Viewed by 120
Abstract
In this article, we present a case study of the waste collection problem at the Hellenic Military Academy. The waste is sorted by type and collected by a garbage truck. To minimize the travel cost of the waste collection vehicle, we apply the [...] Read more.
In this article, we present a case study of the waste collection problem at the Hellenic Military Academy. The waste is sorted by type and collected by a garbage truck. To minimize the travel cost of the waste collection vehicle, we apply the Markov Decision Process methodology. This approach enables the development of more efficient algorithms. Full article
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