Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (609)

Search Parameters:
Keywords = clean manufacturing

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
45 pages, 767 KiB  
Article
The Economic Effects of the Green Transition of the Greek Economy: An Input–Output Analysis
by Theocharis Marinos, Maria Markaki, Yannis Sarafidis, Elena Georgopoulou and Sevastianos Mirasgedis
Energies 2025, 18(15), 4177; https://doi.org/10.3390/en18154177 - 6 Aug 2025
Abstract
Decarbonization of the Greek economy requires significant investments in clean technologies. This will boost demand for goods and services and will create multiplier effects on output value added and employment, though reliance on imported technologies might increase the trade deficit. This study employs [...] Read more.
Decarbonization of the Greek economy requires significant investments in clean technologies. This will boost demand for goods and services and will create multiplier effects on output value added and employment, though reliance on imported technologies might increase the trade deficit. This study employs input–output analysis to estimate the direct, indirect, and multiplier effects of green transition investments on Greek output, value added, employment, and imports across five-year intervals from 2025 to 2050. Two scenarios are considered: the former is based on the National Energy and Climate Plan (NECP), driven by a large-scale exploitation of RES and technologies promoting electrification of final demand, while the latter (developed in the context of the CLEVER project) prioritizes energy sufficiency and efficiency interventions to reduce final energy demand. In the NECP scenario, GDP increases by 3–10% (relative to 2023), and employment increases by 4–11%. The CLEVER scenario yields smaller direct effects—owing to lower investment levels—but larger induced impacts, since energy savings boost household disposable income. The consideration of three sub-scenarios adopting different levels of import-substitution rates in key manufacturing sectors exhibits pronounced divergence, indicating that targeted industrial policies can significantly amplify the domestic economic benefits of the green transition. Full article
Show Figures

Figure 1

17 pages, 2538 KiB  
Article
Influence of Abrasive Flow Rate and Feed Rate on Jet Lag During Abrasive Water Jet Cutting of Beech Plywood
by Monika Sarvašová Kvietková, Ondrej Dvořák, Chia-Feng Lin, Dennis Jones, Petr Ptáček and Roman Fojtík
Appl. Sci. 2025, 15(15), 8687; https://doi.org/10.3390/app15158687 (registering DOI) - 6 Aug 2025
Abstract
Cutting beech plywood using abrasive water jet (AWJ) technology represents a significant area of research due to increasing demands for precision, quality, and environmental sustainability in manufacturing processes within the woodworking industry. AWJ technology enables non-contact cutting of materials without causing thermal deformation [...] Read more.
Cutting beech plywood using abrasive water jet (AWJ) technology represents a significant area of research due to increasing demands for precision, quality, and environmental sustainability in manufacturing processes within the woodworking industry. AWJ technology enables non-contact cutting of materials without causing thermal deformation or mechanical damage, which is crucial for preserving the structural integrity and mechanical properties of the plywood. This article investigates cutting beech plywood using technical methods using an abrasive water jet (AWJ) at 400 MPa pressure, with Australian garnet (80 MESH) as the abrasive material. It examines how abrasive mass flow rate, traverse speed, and material thickness affect AWJ lag, which in turn influences both cutting quality and accuracy. Measurements were conducted with power abrasive mass flow rates of 250, 350, and 450 g/min and traverse speeds of 0.2, 0.4, and 0.6 m/min. Results show that increasing the abrasive mass flow rate from 250 g/min to 350 g/min slightly decreased the AWJ cut width by 0.05 mm, while further increasing to 450 g/min caused a slight increase of 0.1 mm. Changes in traverse speed significantly influenced cut width; increasing the traverse speed from 0.2 m/min to 0.4 m/min widened the AWJ by 0.21 mm, while increasing it to 0.6 m/min caused a slight increase of 0.18 mm. For practical applications, it is recommended to use an abrasive mass flow rate of around 350 g/min combined with a traverse speed between 0.2 and 0.4 m/min when cutting beech plywood with AWJ. This balance minimizes jet lag and maintains high surface quality comparable to conventional milling. For thicker plywood, reducing the traverse speed closer to 0.2 m/min and slightly increasing the abrasive flow should ensure clean cuts without compromising surface integrity. Full article
Show Figures

Figure 1

15 pages, 630 KiB  
Article
Application of a Low-Cost Electronic Nose to Differentiate Between Soils Polluted by Standard and Biodegradable Hydraulic Oils
by Piotr Borowik, Przemysław Pluta, Miłosz Tkaczyk, Krzysztof Sztabkowski, Rafał Tarakowski and Tomasz Oszako
Chemosensors 2025, 13(8), 290; https://doi.org/10.3390/chemosensors13080290 - 5 Aug 2025
Abstract
Detection of soil pollution by petroleum products is necessary to remedy threats to economic and human health. Pollution by hydraulic oil often occurs through leaks from forestry machinery such as harvesters. Electronic noses equipped with gas sensor arrays are promising tools for applications [...] Read more.
Detection of soil pollution by petroleum products is necessary to remedy threats to economic and human health. Pollution by hydraulic oil often occurs through leaks from forestry machinery such as harvesters. Electronic noses equipped with gas sensor arrays are promising tools for applications of pollution detection and monitoring. A self-made, low-cost electronic nose was used for differentiation between clean and polluted samples, with two types of oils and three levels of pollution severity. An electronic nose uses the TGS series of gas sensors, manufactured by Figaro Inc. Sensor responses to changes in environmental conditions from clean air to measured odor, as well as responses to changes in sensor operation temperature, were used for analysis. Statistically significant response results allowed for the detection of pollution by biodegradable oil, while standard mineral oil was difficult to detect. It was demonstrated that the TGS 2602 gas sensor is most suitable for the studied application. LDA analysis demonstrated multidimensional data patterns allowing differentiation between sample categories and pollution severity levels. Full article
(This article belongs to the Special Issue Electronic Nose and Electronic Tongue for Substance Analysis)
Show Figures

Figure 1

19 pages, 1134 KiB  
Article
Application of Animal- and Plant-Derived Coagulant in Artisanal Italian Caciotta Cheesemaking: Comparison of Sensory, Biochemical, and Rheological Parameters
by Giovanna Lomolino, Stefania Zannoni, Mara Vegro and Alberto De Iseppi
Dairy 2025, 6(4), 43; https://doi.org/10.3390/dairy6040043 - 1 Aug 2025
Viewed by 101
Abstract
Consumer interest in vegetarian, ethical, and clean-label foods is reviving the use of plant-derived milk coagulants. Cardosins from Cynara cardunculus (“thistle”) are aspartic proteases with strong clotting activity, yet their technological impact in cheese remains under-explored. This study compared a commercial thistle extract [...] Read more.
Consumer interest in vegetarian, ethical, and clean-label foods is reviving the use of plant-derived milk coagulants. Cardosins from Cynara cardunculus (“thistle”) are aspartic proteases with strong clotting activity, yet their technological impact in cheese remains under-explored. This study compared a commercial thistle extract (PC) with traditional bovine rennet rich in chymosin (AC) during manufacture and 60-day ripening of Caciotta cheese. Classical compositional assays (ripening index, texture profile, color, solubility) were integrated with scanning electron microscopy, three-dimensional surface reconstruction, and descriptive sensory analysis. AC cheeses displayed slower but sustained proteolysis, yielding a higher and more linear ripening index, softer body, greater solubility, and brighter, more yellow appearance. Imaging revealed a continuous protein matrix with uniformly distributed, larger pores, consistent with a dairy-like sensory profile dominated by milky and umami notes. Conversely, PC cheeses underwent rapid early proteolysis that plateaued, producing firmer, chewier curds with lower solubility and darker color. Micrographs showed a fragmented matrix with smaller, heterogeneous pores; sensory evaluation highlighted vegetal, bitter, and astringent attributes. The data demonstrate that thistle coagulant can successfully replace animal rennet but generates cheeses with distinct structural and sensory fingerprints. The optimization of process parameters is therefore required when targeting specific product styles. Full article
(This article belongs to the Section Milk Processing)
Show Figures

Figure 1

20 pages, 2093 KiB  
Review
A Practical Guide Paper on Bulk and PLD Thin-Film Metals Commonly Used as Photocathodes in RF and SRF Guns
by Alessio Perrone, Muhammad Rizwan Aziz, Francisco Gontad, Nikolaos A. Vainos and Anna Paola Caricato
Chemistry 2025, 7(4), 123; https://doi.org/10.3390/chemistry7040123 - 30 Jul 2025
Viewed by 330
Abstract
This paper serves as a comprehensive and practical resource to guide researchers in selecting suitable metals for use as photocathodes in radio-frequency (RF) and superconducting radio-frequency (SRF) electron guns. It offers an in-depth review of bulk and thin-film metals commonly employed in many [...] Read more.
This paper serves as a comprehensive and practical resource to guide researchers in selecting suitable metals for use as photocathodes in radio-frequency (RF) and superconducting radio-frequency (SRF) electron guns. It offers an in-depth review of bulk and thin-film metals commonly employed in many applications. The investigation includes the photoemission, optical, chemical, mechanical, and physical properties of metallic materials used in photocathodes, with a particular focus on key performance parameters such as quantum efficiency, operational lifetime, chemical inertness, thermal emittance, response time, dark current, and work function. In addition to these primary attributes, this study examines essential parameters such as surface roughness, morphology, injector compatibility, manufacturing techniques, and the impact of chemical environmental factors on overall performance. The aim is to provide researchers with detailed insights to make well-informed decisions on materials and device selection. The holistic approach of this work associates, in tabular format, all photo-emissive, optical, mechanical, physical, and chemical properties of bulk and thin-film metallic photocathodes with experimental data, aspiring to provide unique tools for maximizing the effectiveness of laser cleaning treatment. Full article
(This article belongs to the Section Electrochemistry and Photoredox Processes)
Show Figures

Figure 1

15 pages, 8574 KiB  
Article
Hydrogen Embrittlement Resistance of an Optimized Additively Manufactured Austenitic Stainless Steel from Recycled Sources
by Mattia Cabrioli, María Silva Colmenero, Matteo Vanazzi, Luisa E. Mondora, Gianluca Acquistapace, Fabio Esposito and Michela Giovanardi
Corros. Mater. Degrad. 2025, 6(3), 34; https://doi.org/10.3390/cmd6030034 - 26 Jul 2025
Viewed by 195
Abstract
In the framework of hydrogen production and storage for clean energy generation, the resistance to hydrogen embrittlement of a newly developed austenitic stainless steel is presented. Gas-atomized metal powders prepared from secondary-sourced metals were employed to manufacture test specimens with Laser Powder Bed [...] Read more.
In the framework of hydrogen production and storage for clean energy generation, the resistance to hydrogen embrittlement of a newly developed austenitic stainless steel is presented. Gas-atomized metal powders prepared from secondary-sourced metals were employed to manufacture test specimens with Laser Powder Bed Fusion (LPBF) technology. After machining and exposure to a controlled, pressurized hydrogen atmosphere at high temperature, the effect of hydrogen charging on the mechanical performance under static and dynamic conditions was investigated. The stabilizing effect of the optimized chemical composition is reflected in the absence of degradation effects on Yield Stress (YS), Ultimate Tensile Stress (UTS), and fatigue life observed for specimens exposed to hydrogen. Moreover, despite a moderate reduction in the elongation at fracture observed by increasing the hydrogen charging time, ductility loss calculated as Relative Reduction of Area (RRA) remains substantially unaffected by the duration of exposure to hydrogen and demonstrates that the austenitic steel is capable of resisting hydrogen embrittlement (HE). Full article
(This article belongs to the Special Issue Hydrogen Embrittlement of Modern Alloys in Advanced Applications)
Show Figures

Figure 1

19 pages, 9770 KiB  
Article
Microstructural Characterization of S355J2 Steel Plate Cut with Plasma in Water-Bed
by Teodor Machedon-Pisu, Mihai Machedon-Pisu and Arthur Olah
Coatings 2025, 15(8), 866; https://doi.org/10.3390/coatings15080866 - 23 Jul 2025
Viewed by 330
Abstract
When processing widely used materials in welded structures such as steels, a surface operation such as plasma cutting applied in the automated Computer Numerical Control (CNC) version can provide technical and economic benefits to the cut components, but the impact on health and [...] Read more.
When processing widely used materials in welded structures such as steels, a surface operation such as plasma cutting applied in the automated Computer Numerical Control (CNC) version can provide technical and economic benefits to the cut components, but the impact on health and environment must be addressed accordingly. In this paper, a plate with a base material made of S355J2 + AR structural steel is cut in 10 pieces with plasma in a water-bed designed and manufactured by the authors in order to mitigate such risks. The surfaces cut in the water-bed are compared to surfaces cut in open air by macroscopic analyses of the edge cut, by microscopic analyses of the cut parts—base material, heat-affected zone, and cut area—and by hardness determinations. The results reveal improvements as a result of plasma cutting in the water-bed: slag reduction, preservation of granulation, transformations in the austenitic temperature zone, and hardness in the heat-affected zone. Compared to a classical cutting procedure such as oxygen flame cutting, the proposed procedure offers a clean alternative and also requires low maintenance. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
Show Figures

Figure 1

38 pages, 9771 KiB  
Article
Global Research Trends in Biomimetic Lattice Structures for Energy Absorption and Deformation: A Bibliometric Analysis (2020–2025)
by Sunny Narayan, Brahim Menacer, Muhammad Usman Kaisan, Joseph Samuel, Moaz Al-Lehaibi, Faisal O. Mahroogi and Víctor Tuninetti
Biomimetics 2025, 10(7), 477; https://doi.org/10.3390/biomimetics10070477 - 19 Jul 2025
Viewed by 742
Abstract
Biomimetic lattice structures, inspired by natural architectures such as bone, coral, mollusk shells, and Euplectella aspergillum, have gained increasing attention for their exceptional strength-to-weight ratios, energy absorption, and deformation control. These properties make them ideal for advanced engineering applications in aerospace, biomedical devices, [...] Read more.
Biomimetic lattice structures, inspired by natural architectures such as bone, coral, mollusk shells, and Euplectella aspergillum, have gained increasing attention for their exceptional strength-to-weight ratios, energy absorption, and deformation control. These properties make them ideal for advanced engineering applications in aerospace, biomedical devices, and structural impact protection. This study presents a comprehensive bibliometric analysis of global research on biomimetic lattice structures published between 2020 and 2025, aiming to identify thematic trends, collaboration patterns, and underexplored areas. A curated dataset of 3685 publications was extracted from databases like PubMed, Dimensions, Scopus, IEEE, Google Scholar, and Science Direct and merged together. After the removal of duplication and cleaning, about 2226 full research articles selected for the bibliometric analysis excluding review works, conference papers, book chapters, and notes using Cite space, VOS viewer version 1.6.20, and Bibliometrix R packages (4.5. 64-bit) for mapping co-authorship networks, institutional affiliations, keyword co-occurrence, and citation relationships. A significant increase in the number of publications was found over the past year, reflecting growing interest in this area. The results identify China as the most prolific contributor, with substantial institutional support and active collaboration networks, especially with European research groups. Key research focuses include additive manufacturing, finite element modeling, machine learning-based design optimization, and the performance evaluation of bioinspired geometries. Notably, the integration of artificial intelligence into structural modeling is accelerating a shift toward data-driven design frameworks. However, gaps remain in geometric modeling standardization, fatigue behavior analysis, and the real-world validation of lattice structures under complex loading conditions. This study provides a strategic overview of current research directions and offers guidance for future interdisciplinary exploration. The insights are intended to support researchers and practitioners in advancing next-generation biomimetic materials with superior mechanical performance and application-specific adaptability. Full article
(This article belongs to the Special Issue Nature-Inspired Science and Engineering for Sustainable Future)
Show Figures

Figure 1

22 pages, 828 KiB  
Review
Agricultural Irrigation Using Treated Wastewater: Challenges and Opportunities
by Christian C. Obijianya, Elif Yakamercan, Mahmoud Karimi, Sridevi Veluru, Ivan Simko, Sulaymon Eshkabilov and Halis Simsek
Water 2025, 17(14), 2083; https://doi.org/10.3390/w17142083 - 11 Jul 2025
Viewed by 607
Abstract
Reusing and recycling treated wastewater is a sustainable approach to meet the growing demand for clean water, ensuring its availability for both current and future generations. Wastewater can be treated in such advanced ways that it can be used for industrial operations, recharging [...] Read more.
Reusing and recycling treated wastewater is a sustainable approach to meet the growing demand for clean water, ensuring its availability for both current and future generations. Wastewater can be treated in such advanced ways that it can be used for industrial operations, recharging groundwater, irrigation of fields, or even manufacturing drinkable water. This strategy meets growing water demand in water-scarce areas while protecting natural ecosystems. Treated wastewater is both a resource and a challenge. Though it may be nutrient-rich and can increase agricultural output while showing resource reuse and environmental conservation, high treatment costs, public acceptance, and contamination hazards limit its use. Proper treatment can reduce these hazards, safeguarding human health and the environment while enhancing its benefits, including a stable water supply, nutrient-rich irrigation, higher crop yields, economic development, and community resilience. On the one hand, inadequate treatment may lead to soil salinization, environmental degradation, and hazardous foods. Examining the dual benefits and risks of using treated wastewater for agricultural irrigation, this paper investigates the complexities of its use as a valuable resource and as a potential hazard. Modern treatment technologies are needed to address these difficulties and to ensure safe and sustainable use. If properly handled, treated wastewater reuse has enormous potential for reducing water scarcity and expanding sustainable agriculture as well as global food security. Full article
(This article belongs to the Section Soil and Water)
Show Figures

Graphical abstract

17 pages, 1784 KiB  
Article
Comprehensive Evaluation of Combustion Performance and Emissions from Commercial Pellets in Small-Scale Boilers
by Rui Pinho and Amadeu D. S. Borges
Energies 2025, 18(13), 3545; https://doi.org/10.3390/en18133545 - 4 Jul 2025
Viewed by 248
Abstract
The combustion of fossil fuels is a major source of greenhouse gas emissions, drives climate change, and has intensified the search for cleaner energy alternatives such as biomass. Biomass derived from renewable organic materials, is considered a sustainable and carbon-neutral energy source. While [...] Read more.
The combustion of fossil fuels is a major source of greenhouse gas emissions, drives climate change, and has intensified the search for cleaner energy alternatives such as biomass. Biomass derived from renewable organic materials, is considered a sustainable and carbon-neutral energy source. While biomass represents a renewable and clean energy source, its combustion, especially in pellet form, can produce various pollutants such as CO2, SO2, NO2, CO, and PM. This study focuses on analyzing the combustion of six different pellet brands and the emissions they produce. A dedicated experimental procedure was designed and implemented to evaluate the combustion performance. The temperature shows a gradual increase in ambient temperature around 2.5 °C across all tests, with a similar behavior, the temperature of flue gas shows a similar behavior between tests with temperatures peaking around 300 °C and 340 °C. In the tests conducted, all pellets complied with the legal emission limits defined by legislation. The efficiency calculated using the direct method was lower by around 55%, primarily due to the use of an older boiler (manufactured in 2004) and short duration of the test. The indirect method shows better efficiency, around 70%, influenced by lower moisture content of the pellets. The results indicate that B pellets had a superior performance compared to the others evaluated. Full article
Show Figures

Figure 1

18 pages, 6320 KiB  
Article
Effect of Ni-Based Superalloy on the Composition and Lifetime of Aluminide Coatings
by Maryana Zagula-Yavorska
Materials 2025, 18(13), 3138; https://doi.org/10.3390/ma18133138 - 2 Jul 2025
Viewed by 375
Abstract
Aluminide coatings on nickel-based superalloys were synthesized via a high-temperature “clean” low-activity vapor-phase process. This process is environmentally friendly and meets manufacturers’ environmental protection requirements. Hence, it fulfils the Industry 4.0 requirements, where the reduction of environmental impact in the industrial sector is [...] Read more.
Aluminide coatings on nickel-based superalloys were synthesized via a high-temperature “clean” low-activity vapor-phase process. This process is environmentally friendly and meets manufacturers’ environmental protection requirements. Hence, it fulfils the Industry 4.0 requirements, where the reduction of environmental impact in the industrial sector is a key issue. Surface morphology, cross-section microstructure, and phase composition of the coatings were studied and compared by using an optical microscope and a scanning electron microscope (SEM) equipped with an energy dispersive spectroscope (EDS) and X-ray diffraction (XRD). Bare and coated superalloys’ lifetime was evaluated and compared via air exposure at 1100 °C. High-temperature low-activity aluminizing of the IN713, IN625, and CMSX4 superalloys enabled the obtainment of the desirable β-NiAl phase. The highest nickel content in the chemical composition of the IN713 superalloy among the investigated superalloys resulted in the highest aluminide coatings’ thickness. Moreover, the higher refractory elements concentration in the IN625 and CMSX4 superalloys than that in the IN713 superalloy may contribute to a thinner aluminide coatings’ thickness. Refractory elements diffused to the surface of the superalloy and formed carbides or intermetallic phases, which impeded outward nickel diffusion from the substrate to the surface and thereby inhibited coating growth. The obtained coatings fulfilled the requirements of ASTM B 875. Despite the fact that the coating formed on IN713 was thicker than that formed on IN625, the lifetime of both coated superalloys was comparable. Oxidation resistance of the aluminide coatings formed on the IN713 and IN625 superalloys makes them the favored choice for gas turbine applications. Full article
Show Figures

Figure 1

44 pages, 3351 KiB  
Review
Review: Sensing Technologies for the Optimisation and Improving Manufacturing of Fibre-Reinforced Polymeric Structures
by Thomas Allsop and Mohammad W. Tahir
J. Compos. Sci. 2025, 9(7), 343; https://doi.org/10.3390/jcs9070343 - 2 Jul 2025
Viewed by 507
Abstract
Over the last three decades, composite structures have become increasingly more common in everyday life, such as in wind turbines as part of the solution to produce clean energy, and their use in the aerospace industry due to their advantages over conventional materials. [...] Read more.
Over the last three decades, composite structures have become increasingly more common in everyday life, such as in wind turbines as part of the solution to produce clean energy, and their use in the aerospace industry due to their advantages over conventional materials. Most of these advantages are dependent upon the reliability and quality of the manufacturing process to ensure that there are no defects/faults or imperfections during manufacturing. Thus, it is critical to monitor the enclosed environment of moulds during fabrication in real time. This need has caused many researchers—past and present—to create or apply many sensing technologies to achieve real-time monitoring of the manufacturing processes of composite structures to ensure that the structures can meet their requirements. A consequence of these research activities is the myriad of sensing schemes, (for example, optical, electrical, piezo, and nanomaterial schemes and the use of digital twins) available to consider, and the investigations all of them have both strengths and weaknesses for a given application, with no apparent option having a distinct advantage. This review reveals that the best possible sensing solution depends upon a large set of parameters, the geometry of the composite structure, the required specification, and budget limits, to name a few. Furthermore, challenges remain for researchers trying to find solutions, such as a sensing scheme that can directly detect wrinkles/waviness during the laying-up procedure, real-time detection of the resin flow front throughout the mould, and the monitoring of the resin curing spatially, all at a spatial resolution of ~1 cm with the required sensitivity along with the need to obtain the true interpretation of the real-time data. This review offers signposts through the variety of sensing options, with their advantages and failings, to readers from the composite and sensing community to aid in making an informed decision on the possible sensing approaches to help them meet their composite structure’s desired function and tolerances, and the challenges that remain. Full article
(This article belongs to the Section Polymer Composites)
Show Figures

Figure 1

55 pages, 16837 KiB  
Review
A Comprehensive Review of Plasma Cleaning Processes Used in Semiconductor Packaging
by Stephen Sammut
Appl. Sci. 2025, 15(13), 7361; https://doi.org/10.3390/app15137361 - 30 Jun 2025
Viewed by 816
Abstract
Semiconductor device fabrication is conducted through highly precise manufacturing processes. An essential component of the semiconductor package is the lead frame on which the silicon dies are assembled. Impurities such as oxides or organic matter on the surfaces have an impact on the [...] Read more.
Semiconductor device fabrication is conducted through highly precise manufacturing processes. An essential component of the semiconductor package is the lead frame on which the silicon dies are assembled. Impurities such as oxides or organic matter on the surfaces have an impact on the process yield. Plasma cleaning is a vital process in semiconductor manufacturing, employed to enhance production yield through precise and efficient surface preparation essential for device fabrication. This paper explores the various facets of plasma cleaning, with a particular emphasis on its application in the cleaning of lead frames used in semiconductor packaging. To provide comprehensive context, this paper also reviews the critical role of plasma in advanced and emerging packaging technologies. This study investigates the fundamental physics governing plasma generation, the design of plasma systems, and the composition of the plasma medium. A central focus of this work is the comparative analysis of different plasma systems in terms of their effectiveness in removing organic contaminants and oxide residues from substrate surfaces. By utilizing reactive species generated within the plasma—such as oxygen radicals, hydrogen ions, and other chemically active constituents—these systems enable a non-contact, damage-free cleaning method that offers significant advantages over conventional wet chemical processes. Additionally, the role of non-reactive species, such as argon, in sputtering processes for surface preparation is examined. Sputtering is the ejection of individual atoms from a target surface due to momentum transfer from an energetic particle (usually an ion). Sputtering is therefore a physical process driven by momentum transfer. Energetic ions, such as argon (Ar+), are accelerated from the plasma to bombard a target surface. Upon impact, these ions transfer sufficient kinetic energy to atoms within the material’s lattice to overcome their surface binding energy, resulting in their physical ejection. This paper also provides a comparative assessment of various plasma sources, including direct current, dielectric barrier discharge, radio frequency, and microwave-based systems, evaluating their suitability and efficiency for lead frame cleaning applications. Furthermore, it addresses critical parameters affecting plasma cleaning performance, such as gas chemistry, power input, pressure regulation, and substrate handling techniques. The ultimate aim of this paper is to provide a concise yet comprehensive resource that equips technical personnel with the essential knowledge required to make informed decisions regarding plasma cleaning technologies and their implementation in semiconductor manufacturing. This paper provides various tables which provide the reader with comparative assessments of the various plasma sources and gases used. Scoring mechanisms are also introduced and utilized in this paper. The scores achieved by both the sources and the plasma gases are then summarized in this paper’s conclusions. Full article
Show Figures

Figure 1

35 pages, 2556 KiB  
Article
Technical Trends, Radical Innovation, and the Economics of Sustainable, Industrial-Scale Electric Heating for Energy Efficiency and Water Savings
by A. A. Vissa and J. A. Sekhar
Sustainability 2025, 17(13), 5916; https://doi.org/10.3390/su17135916 - 27 Jun 2025
Viewed by 898
Abstract
This article examines the energy efficiency and climate impact of various heating methods commonly employed across industrial sectors. Fossil fuel combustion heat sources, which are predominantly employed for industrial heating, contribute significantly to atmospheric pollution and associated asset losses. The electrification of industrial [...] Read more.
This article examines the energy efficiency and climate impact of various heating methods commonly employed across industrial sectors. Fossil fuel combustion heat sources, which are predominantly employed for industrial heating, contribute significantly to atmospheric pollution and associated asset losses. The electrification of industrial heating has the potential to substantially reduce the total energy consumed in industrial heating processes and significantly mitigate the rate of global warming. Advances in electrical heating technologies are driven by enhanced energy conversion, compactness, and precision control capabilities, ensuring attractive financial payback periods for clean, energy-efficient equipment. These advancements stem from the use of improved performance materials, process optimization, and waste heat utilization practices, particularly at high temperatures. The technical challenges associated with large-scale, heavy-duty electric process heating are addressed through the novel innovations discussed in this article. Electrification and the corresponding energy efficiency improvements reduce the water consumed for industrial steam requirements. The article reviews new technologies that replace conventional process gas heaters and pressure boilers with efficient electric process gas heaters and instant steam generators, operating in the high kilowatt and megawatt power ranges with very high-temperature capabilities. Financial payback calculations for energy-optimized processes are illustrated with examples encompassing a range of comparative energy costs across various temperatures. The economics and implications of waste heat utilization are also examined in this article. Additionally, the role of futuristic, radical technical innovations is evaluated as a sustainable pathway that can significantly lower energy consumption without compromising performance objectives. The potential for a new paradigm of self-organization in processes and final usage objectives is briefly explored for sustainable innovations in thermal engineering and materials development. The policy implications and early adoption of large-scale, energy-efficient thermal electrification are discussed in the context of temperature segmentation for industrial-scale processes and climate-driven asset losses. Policy shifts towards incentivizing energy efficiency at the manufacturing level of heater use are recommended as a pathway for deep decarbonization. Full article
Show Figures

Figure 1

13 pages, 645 KiB  
Article
Assessment of Occupational Exposure to Airborne Phenol and Biological Monitoring of Accumulation Trends
by Gyu-Jin Sim, Sun-Haeng Choi and Ki-Youn Kim
Healthcare 2025, 13(13), 1516; https://doi.org/10.3390/healthcare13131516 - 25 Jun 2025
Viewed by 431
Abstract
Introduction: This study investigates the relationship between occupational exposure to airborne phenol and its biological accumulation in chemical plant workers, with a particular focus on urinary phenol levels. It also explores the influence of job roles, employment duration, protective equipment use, and personal [...] Read more.
Introduction: This study investigates the relationship between occupational exposure to airborne phenol and its biological accumulation in chemical plant workers, with a particular focus on urinary phenol levels. It also explores the influence of job roles, employment duration, protective equipment use, and personal lifestyle habits on internal exposure. Methods: A cohort of bisphenol A (BPA) manufacturing workers was classified based on job tasks and exposure characteristics. Airborne phenol concentrations were measured using standard occupational hygiene methods, and urinary phenol levels were analyzed before and after work shifts. Statistical analyses examined associations between phenol exposure and occupational and behavioral variables. Results: Urinary phenol levels significantly increased after work shifts, particularly among workers involved in cleaning tasks. A strong correlation was observed between airborne phenol concentrations and urinary levels, indicating that even low-level environmental exposure can result in measurable biological accumulation. Notably, workers who did not use personal protective equipment or who reported smoking showed higher internal phenol burdens. Conclusions: This study highlights the importance of integrating biological monitoring with conventional exposure assessments in phenol-handling workplaces. Effective exposure control should include improved ventilation, strict compliance with personal protective equipment use, and health education programs that address modifiable lifestyle factors such as smoking. These findings underscore the need for comprehensive strategies to reduce occupational health risks associated with phenol exposure. Full article
Show Figures

Figure 1

Back to TopTop