Search Results (400)

The aim of this work was the preparation of ceramic monolithic catalysts for the catalytic oxidation of gaseous mixture of benzene, toluene, ethylbenzene and o-xylene BTEX. The possibility of using zirconium dioxide (ZrO₂) as a filament for the fabrication of 3D-printed ceramic monolithic carriers was investigated using fused filament fabrication. A mixed manganese and iron oxide, MnFeO_x, was used as the catalytically active layer, which was applied to the monolithic substrate by wet impregnation. The approximate geometric surface area of the obtained carrier was determined to be 53.4 cm², while the mass of the applied catalytically active layer was 50.3 mg. The activity of the prepared monolithic catalysts for the oxidation of BTEX was tested at different temperatures and space times. The results obtained were compared with those obtained with commercial monolithic catalysts made of ceramic cordierite with different channel dimensions, and with monolithic catalysts prepared by stereolithography. In the last part of the work, a kinetic analysis and the modeling of the monolithic reactor were carried out, comparing the experimental results with the theoretical results obtained with the 1D pseudo-homogeneous and 1D heterogeneous models. Although both models could describe the investigated experimental system very well, the 1D heterogeneous model is preferable, as it takes into account the heterogeneity of the reaction system and therefore provides a more realistic description. Full article

This study presents a comprehensive finite element investigation into the design optimization of an ultra-high temperature ceramic matrix composite thruster for green bipropellant systems. Focusing on ZrB₂–SiC–Cfiber composites, it explores their thermal and mechanical response under realistic transient combustion conditions. Two geometries, a simplified and a complex full-featured model, were evaluated to assess the impact of geometric fidelity on stress prediction. The complex thruster model (CTM) offered improved resolution of temperature gradients and stress concentrations, especially near flange and convergent regions, and was adopted for optimization. A parametric study with nine wall thickness profiles identified a 2 mm tapered configuration in both convergent and divergent sections that minimized mass while maintaining structural integrity. This optimized profile reduced peak thermal stress and overall mass without compromising safety margins. Transient thermal and strain analyses showed that thermal stress dominates initially (≤3 s), while thermal strain becomes critical later due to stiffness degradation. Damage risk was evaluated using temperature-dependent stress margins at four critical locations. Time-dependent failure maps revealed throat degradation for short burns and flange cracking for longer durations. All analyses were conducted under hot-fire conditions without cooling. The validated methodology supports durable, lightweight nozzle designs for future green propulsion missions. Full article

New scintillation transparent ceramics Y₃Al_2.5Ga_2.5O₁₂:Ce, Mg has been produced and evaluated for the first time. The material possesses a density of 5.17 g/cm³, a highlight yield of 44,000 ph/MeV, and an effective scintillation kinetics decay constant of 47 ns. This unique combination of the parameters makes it superior to YAG:Ce. Production of the material does not include tooling from precious materials, and the rate of the crystalline mass production is not limited by the pulling rate of the crystal growth process. It can be quite prospective to upgrade the detection units of a variety of X-ray imaging devices. The mechanism of the scintillation light yield enhancement and kinetics shortening in the material are discussed as well. Full article

Thermal mass flow sensors (TMFS) are used to detect the flow rates of gases. TMFS elements are available in different technologies and, depending on the one used, the material choice of substrate, heater, and temperature sensors can limit their performance. In this work, a sensor element based on the Ensinger Microsystems Technology (EMST) is presented that uses PEEK as the substrate, nickel-chromium as the heater, and nickel as the temperature sensor material. The fabrication process of the element is described, the completion to a flow sensor with a control and readout circuit based on discharge time measurement with picosecond resolution is presented, and measurement results are shown, which are compared to sensors with a commercially available element based on thin film technology on ceramic and an element built with discrete components, all using the same electronics. It is shown that the operation of all sensor elements with the proposed readout circuit was successful, flow-dependent signals were achieved, and the performance of TMFS in EMST improved. Its heater shows better results compared to the commercial element due to material choice with a smaller temperature coefficient of resistance. In its current state, the TMFS in EMST is suitable to detect flow rates > 20 SLPM. The performance needs to be improved further, since the temperature sensors still differ too much from another. Full article

Composite electrodeposited coatings hold significant potential for marine and aerospace applications due to their synergistic corrosion resistance and wear durability, yet nanoparticle agglomeration and interfacial incompatibility persistently undermine their performance. Conventional dispersion techniques—mechanical agitation, surfactants, or high-energy methods—fail to resolve these issues, often introducing residual stresses, organic impurities, or thermal damage to substrates. This study addresses these challenges through a novel thermal-assisted alkaline etching (TAE) protocol that synergistically removes surface oxides and enhances colloidal stability in β-SiC nanoparticles. By combining NaOH-based etching with low-temperature calcination (250 °C), the method achieves oxide-free SiC surfaces with elevated hydrophilicity and a ζ-potential of −25 mV, enabling submicron clustering (300 nm) without surfactants. Electrodeposited Co/SiC coatings incorporating TAE-SiC exhibited current-modulated reinforcement, achieving optimal SiC incorporation (5.9 at% Si) at 8 A/dm² through electrophoretic–hydraulic synergy, along with uniform cross-sectional distribution validated by SEM. Tribological assessments revealed shorter wear tracks in TAE-SiC-enhanced coatings compared to their untreated counterparts, suggesting enhanced interfacial coherence despite a comparable mass loss. Demonstrating scalability through cost-effective aqueous-phase chemistry, this methodology provides a generalized framework applicable to other ceramic-reinforced systems (e.g., Al₂O₃ and TiC), offering transformative potential for next-generation protective coatings in harsh operational environments. Full article

A novel bioactive glass–ceramic was developed using biogenic hydroxyapatite (BHA) synthesized from Rapana venosa (Black Sea) shells and monocalcium phosphate monohydrate [Ca(H₂PO₄)₂·H₂O] via solid-state synthesis. The prepared batches were obtained by combining BHA with SiO₂, B₂O₃, and Na₂O, melted at 1200 °C and melt-quenched in water to form glass–ceramic materials. Dense biogenic hydroxyapatite-based ceramics were successfully sintered at 1200 °C (2 h hold) using a 25 mass % sintering additive composed of 35 mass % B₂O₃, 45 mass % SiO₂, 10 mass % Al₂O₃, and 10 mass % Na₂O. Structural characterization was carried out using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The resulting materials consisted of a well-defined crystalline hydroxyapatite phase [Ca₁₀(PO₄)₆(OH)₂] alongside an amorphous phase. In samples with increased SiO₂ and reduced B₂O₃ content (composition 3), a finely dispersed Na₃Ca₆(PO₄)₅ crystalline phase appeared, with a reduced presence of hydroxyapatite. Bioactivity was assessed in simulated body fluid (SBF) after 10 and 20 days of immersion, confirming the material’s ability to support apatite layer formation. The main structural units SiO₄, PO₄, and BO₃ are interconnected through Si–O–Si, B–O–B, P–O–P, and mixed Si–O–Al linkages, contributing to both structural stability and bioactivity. Full article

In the field of agriculture, various types of pesticides are used to control crop pests. These chemical agents are applied using nozzles with different geometries. Regardless of their configuration and operational liquid parameters, the applied liquid jet encounters issues with wind drift and penetration efficiency. Therefore, it is necessary to optimize the spraying process. In this study, 3D numerical calculations were performed using computational fluid dynamics (CFD). A two-phase flow model based on the volume of fluid (VOF) method was used to simulate the mixing of water and air. The k-ω SST turbulence model was adopted to capture vortex phenomena. A hollow cone nozzle geometry, commonly used in orchards, was selected. Simulations allowed the analysis of pressure, velocity, and turbulence kinetic energy (TKE) in selected cross-sections. Results show that the maximum velocity of the liquid jet at the nozzle outlet exceeded 23 m/s, with the highest TKE reaching 35 m²/s² in the vortex chamber. The computed spray cone angle was approximately 88°, while the experimental value was 80°, and the simulated mass flow rate differed by 16.7% from the measured reference. The critical flow region was identified between the vortex insert and the ceramic stem, where the highest gradients of pressure and velocity were observed. Full article

Using low-cost transition-metal chlorides and furfuryl alcohol as raw materials, the (TiZrHfNbTa)C precursor was prepared, and a three-dimensional braided carbon fiber preform (C/C) coated with pyrolytic carbon (PyC) was used as the reinforcing material. A C/C-(TiZrHfNbTa)C composite was successfully fabricated through the precursor impregnation pyrolysis (PIP) process. Under extreme oxyacetylene ablation conditions (2311 °C/60 s), this composite material demonstrated outstanding ablation resistance, with a mass ablation rate as low as 0.67 mg/s and a linear ablation rate of only 20 μm/s. This excellent performance can be attributed to the dense (HfZr)₆(TaNb)₂O₁₇ oxide layer formed during ablation. This oxide layer not only has an excellent anti-erosion capability but also effectively acts as an oxygen diffusion barrier, thereby significantly suppressing further ablation and oxidation within the matrix. This study provides an innovative strategy for the development of low-cost ultra-high-temperature ceramic precursors and opens up a feasible path for the efficient preparation of C/C-(TiZrHfNbTa)C composites. Full article

Original compositions of electrical ceramics have been developed and tested using marshalite and wollastonite as raw materials. An analysis of the equilibrium states of the created porcelain masses at different temperatures in Na₂O-Al₂O₃-SiO₂ and K₂O-Al₂O₃-SiO₂ systems was carried out. The amount of melt in these systems was calculated based on equilibrium flux curves. The characteristics of the sintering process of the masses were identified. A scheme for the formation of key secondary needle-like mullite during the thermal treatment of the masses was outlined and the temperature intervals for the formation of intermediate compounds were found. X-ray diffraction patterns and micrographs of the synthesized samples were decoded, and the phase composition and microstructure of the samples were analyzed. The effective influence of silica component dispersion on the mineral formation processes during the sintering of the porcelain masses in model samples of feldspar compositions with quartz sand and marshalite was noted. The optimal firing temperatures for full mineral formation and structure formation have been determined, as well as the physical–mechanical and dielectric properties of the obtained ceramic samples. Full article

Powders with phase composition including quasi-amorphous phases and calcium carbonate CaCO₃ in the form of calcite or aragonite and sodium halite NaCl as a reaction by-product were synthesized from 0.5M aqua solutions of sodium silicate and 0.5M aqua solutions of calcium and/or magnesium chlorides. Starting solutions were taken in quantities which could provide precipitation of hydrated calcium and/or magnesium silicates with molar ratios Ca/Si = 1 (CaSi), Mg/Si = 1 (MgSi) or (Ca+Mg)/Si = 1 (CaMgSi). Hydrated calcium and/or magnesium silicates, hydrated silica, magnesium carbonate, hydrated magnesium carbonate or hydrated magnesium silicate containing carbonate ions are suspected as components of quasi-amorphous phases presented in synthesized powders. Heat treatment of synthesized powders at 400, 600, 800 °C and pressed preceramic samples at 900, 1000, 1100 and 1200 °C were used for investigation of thermal evolution of the phase composition and microstructure of powders and ceramic samples. Mass loss of powder samples under investigation during heat treatment was provided due to evacuation of H₂O (m/z = 18), CO₂ (m/z = 44) and NaCl at temperatures above its melting point. After sintering at 1100 °C, the phase composition of ceramic samples included wollastonite CaSiO₃ (CaSi_1100); enstatite MgSiO₃, clinoenstatite MgSiO₃ and forsterite Mg₂SiO₄ (MgSi_1100); and diopside CaMgSi₂O₆ (CaMgSi_1100). After sintering at 1200 °C, the phase composition of ceramics CaSi_1200 included pseudo-wollastonite CaSiO₃. After heat treatment at 1300 °C, the phase composition of MgSi_1300 powder included preferably protoenstatite MgSiO₃. The phase composition of all samples after heat treatment belongs to the oxide system CaO–MgO–SiO₂. Ceramic materials in this system are of interest for use in different areas, including refractories, construction materials and biomaterials. Powders prepared in the present investigation, both via precipitation and via heat treatment, can be used for the creation of materials with specific properties and in model experiments as lunar regolith simulants. Full article

Silicon carbide (SiC) materials have demonstrated promising application prospects in modern manufacturing due to their outstanding physical and chemical properties. With its process flexibility and formation feasibility, binder jetting 3D printing technology has become a crucial technical approach to meet the demand for mass production of complex, high-performance SiC components. Addressing the technical challenges of traditional manufacturing techniques in achieving high-quality, complex-shaped SiC components, this paper systematically reviews the application of binder jetting 3D printing technology in fabricating high-quality SiC-based ceramic components, with a particular focus on the regulation of key process parameters affecting SiC green body formation quality and the optimization of post-densification processes. Firstly, this paper elaborates on the powder pretreatment, green part formation process, and post-processing chain involved in this technology, establishes an evaluation index system for formation quality, and provides research directions for rapid prototyping of SiC powders. Secondly, it provides an in-depth analysis of the influence patterns of jetting parameters (e.g., jetting conditions, powder characteristics, binder properties) and various post-processing techniques on the quality of SiC-based components, along with optimization methods to enhance the dimensional accuracy and mechanical properties of 3D-printed SiC components. Furthermore, this paper systematically summarizes advanced characterization methods for evaluating formation quality and demonstrates the technology’s application potential across multiple industrial fields through representative engineering cases. Finally, it predicts the future development trends of this technology and discusses potential application expansion directions and key scientific issues in current research, aiming to provide theoretical references for promoting in-depth development of this technology. Full article

Battery thermal runaway (TR) is usually accompanied by a large amount of heat release, as well as a jet of flame. This not only causes harm to the surrounding environment but even exacerbates thermal runaway propagation (TRP). At this stage, many types of materials are used to suppress TRP, and people tend to focus on improving one characteristic of the material while ignoring other properties of the material. This may leave potential pitfalls for TRP suppression, suggesting the need to study multiple properties of multiple materials. In order to better weigh the advantages and disadvantages of different types of materials when suppressing TRP, we compared three typical materials for suppressing TRP behavior in lithium-ion batteries (LIBs). These materials are phase change materials (PCM), ceramic fibers, and glass fibers. They are all available in two different thicknesses, 2 mm and 3 mm. The experiments started with a comparative analysis of the TR experimental phenomena in the presence of the different materials. Then, the temperature and mass loss of the battery module during TR were analyzed separately and comparatively. The 3 mm glass fiber showed the best inhibition effect, which extended the TR interval between cells 1 and 2 to 894 s and successfully inhibited the TR of cell 3. Compared with the blank group, the total mass loss decreased from 194.3 g to 182.2 g, which is a 6.2% reduction. Subsequently, we comprehensively analyzed the performance of the three materials in suppressing TRP by combining their suppressing mechanisms. The experimental results show that glass fiber has the best effect in suppressing TRP due to its excellent thermal insulation and mechanical properties. This study may provide new insights into how to trade-off material properties for TRP suppression in the future. Full article

Compositional analysis conducted on pottery and other ceramic items can shed light on their place of production and in certain cases, on technological aspects of the production sequence. The methods used, petrography and chemical analysis, can also be employed on cultic terracotta such as figurines, cult stands, models, or other clay objects. Several studies of such analyses of items from various periods in the Southern Levant have been published, mostly from temple contexts. This paper focuses particularly on two groups of items: clay models from the favissa at Yavneh and pillar figurines and other (mostly horse) figurines from Jerusalem and Tell en-Nasbeh in Iron Age Judah. These two groups are both roughly dated to the time span between the 9th and 7th centuries BCE. While the former group is of objects representing a temple context in Philistia, the latter is likely related to a domestic cult in Judah. The analysis of these objects is also examined against the background of a robust compositional analysis of regular pottery from the sites. The compositional analysis can indicate whether these objects were locally produced or imported from various regions (thus possibly brought by pilgrims), as well as whether they were “mass-produced” in a single workshop. The results can shed light on aspects of religious and cultic conducts in these occasions as well as compare domestic and temple-related cultic behaviors. Full article

Green roofs (GRs) are increasingly implemented for stormwater management, and retrofitting conventional roofs is emerging as a key strategy for climate change resilience. However, their impact on diffuse pollution, particularly regarding total organic carbon (TOC) and pollutant mass transport, remains insufficiently understood, especially in aged substrates. This study evaluated and compared the runoff quality from aged GRs and ceramic roofs (CRs) by analyzing TOC, pH, electrical conductivity (EC), first-flush occurrence and intensity, and pollutant release patterns. Results showed that GR retrofitting could help mitigate acid-rain effects due to its elevated pH. Despite higher TOC and EC concentrations in runoff, GRs remained within acceptable water quality limits and exhibited a more gradual release of organic matter over time compared with CRs. Statistical analysis revealed that pollutant concentrations in CR runoff followed Lognormal and Weibull distributions, while GR runoff was best described by Normal, Lognormal, and Weibull distributions. These findings reinforce GRs as a viable stormwater management strategy but highlight the need for full runoff treatment when used for rainwater harvesting. The results also emphasize the importance of tailored statistical models to enhance runoff predictions and optimize GR performance in urban water management. The results provide valuable insights for urban planners and policymakers by reinforcing the potential of GRs in stormwater quality management and supporting the development of incentives for green infrastructure. Future research should expand to different GR configurations, climates, and maintenance practices to enhance the understanding of long-term hydrological and water quality performance. Full article

Thermal protection materials with excellent performance are critical for hypersonic vehicles. Carbon fiber/phenolic resin composites (C_f/Ph) have been widely used as thermal protection materials due to their high specific strength and ease of processing. However, oxidative failure limits the extensive applications of C_f/Ph in harsh environments. In this paper, a novel hafnium carbide (HfC) and boron carbide (B₄C)-modified C_f/Ph was fabricated via an impregnating and compression molding route. The synergistic effect of HfC and B₄C on the thermal stability, flexural strength, microstructure, and phase evolution of the ceramizable composite was studied. The resulting ceramizable composites exhibited excellent resistance to oxidative corrosion and ablation behavior. The residual yield at 1400 °C and the flexural strength after heat treatment at 1600 °C for 20 min were 46% and 54.65 MPa, respectively, with an increase of 79.59% in flexural strength compared to that of the composites without ceramizable fillers. The linear ablation rate (LAR) and mass ablation rate (MAR) under a heat flux density of 4.2 MW/m² for the 20 s were as low as −8.33 × 10⁻³ mm/s and 3.08 × 10⁻² g/s. The ablation mechanism was further revealed. A dense B–C–N–O–Hf ceramic layer was constructed in situ as an efficient thermal protection barrier, significantly reducing the corrosion of the carbon fibers. Full article