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Search Results (552)

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Keywords = central composite design (CCD)

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15 pages, 858 KiB  
Article
Valorization of Coffee Cherry Pulp into Potential Functional Poultry Feed Additives by Pectinolytic Yeast Kluyveromyces marxianus ST5
by Thanongsak Chaiyaso, Kamon Yakul, Wilasinee Jirarat, Wanaporn Tapingkae, Orranee Srinual, Hien Van Doan and Pornchai Rachtanapun
Animals 2025, 15(15), 2311; https://doi.org/10.3390/ani15152311 (registering DOI) - 7 Aug 2025
Abstract
Coffee cherry pulp (CCP), a coffee by-product rich in pectin and phenolic compounds, serves as a valuable substrate for microbial enzyme production, improving the nutritional and antioxidant properties of poultry feed. This study evaluated the potential of Kluyveromyces marxianus ST5 to produce pectin-degrading [...] Read more.
Coffee cherry pulp (CCP), a coffee by-product rich in pectin and phenolic compounds, serves as a valuable substrate for microbial enzyme production, improving the nutritional and antioxidant properties of poultry feed. This study evaluated the potential of Kluyveromyces marxianus ST5 to produce pectin-degrading enzymes using CCP. Under unoptimized conditions, the pectin lyase (PL) and polygalacturonase (PG) activities were 3.29 ± 0.22 and 6.32 ± 0.13 U/mL, respectively. Optimization using a central composite design (CCD) identified optimal conditions at 16.81% (w/v) CCP, 5.87% (v/v) inoculum size, pH 5.24, and 30 °C for 48 h, resulting in PL and PG activities of 9.17 ± 0.20 and 15.78 ± 0.14 U/mL, representing increases of 178.7% and 149.7% over unoptimized conditions. Fermented CCP was further evaluated using an in vitro chicken gastrointestinal digestion model. Peptide release increased by 66.2% compared with unfermented CCP. Antioxidant capacity also improved, with significant increases observed in DPPH (32.4%), ABTS (45.0%), and FRAP (42.3%) assays, along with an 11.1% increase in total phenolic content. These results demonstrate that CCP bioconversion by K. marxianus ST5 enhances digestibility and antioxidant properties, supporting its potential as a sustainable poultry feed additive and contributing to the valorization of agro-industrial waste. Full article
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14 pages, 5172 KiB  
Article
Sustainable Metal Recovery from Photovoltaic Waste: A Nitric Acid-Free Leaching Approach Using Sulfuric Acid and Ferric Sulfate
by Payam Ghorbanpour, Pietro Romano, Hossein Shalchian, Francesco Vegliò and Nicolò Maria Ippolito
Minerals 2025, 15(8), 806; https://doi.org/10.3390/min15080806 - 30 Jul 2025
Viewed by 244
Abstract
In recent years, recovering precious and base metals such as silver and copper from end-of-life products has become a fundamental factor in the sustainable development of many countries. This not only supports environmental goals but is also a profitable economic activity. Therefore, in [...] Read more.
In recent years, recovering precious and base metals such as silver and copper from end-of-life products has become a fundamental factor in the sustainable development of many countries. This not only supports environmental goals but is also a profitable economic activity. Therefore, in this study, we investigate the recovery of silver and copper from an end-of-life photovoltaic panel powder using an alternative leaching system containing sulfuric acid and ferric sulfate instead of nitric acid-based leaching systems, which are susceptible to producing hazardous gases such as NOx. To obtain this goal, a series of experiments were designed with the Central Composite Design (CCD) approach using Response Surface Methodology (RSM) to evaluate the effect of reagent concentrations on the leaching rate. The leaching results showed that high recovery rates of silver (>85%) and copper (>96%) were achieved at room temperature using a solution containing only 0.2 M sulfuric acid and 0.15 M ferric sulfate. Analysis of variance was applied to the leaching data for silver and copper recovery, resulting in two statistical models that predict the leaching efficiency based on reagent concentrations. Results indicate that the models are statistically significant due to their high R2 (0.9988 and 0.9911 for Ag and Cu, respectively) and the low p-value of 0.0043 and 0.0003 for Ag and Cu, respectively. The models were optimized to maximize the dissolution of silver and copper using Design Expert software. Full article
(This article belongs to the Special Issue Recycling of Mining and Solid Wastes)
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11 pages, 1710 KiB  
Article
Optimization of Seed Oil Extraction from Asphodelus tenuifolius Cav. Using Response Surface Methodology
by Fatima Ezzahra Eddaoudi, Chakir El Guezzane, Hamza El Moudden, Ayoub Badi, Yousra El Idrissi, Hicham Harhar, Agnese Santanatoglia, Filippo Maggi, Giovanni Caprioli, Abdelhakim Bouyahya and Mohamed Tabyaoui
Plants 2025, 14(15), 2298; https://doi.org/10.3390/plants14152298 - 25 Jul 2025
Viewed by 271
Abstract
Two solvents, n-hexane and ethyl acetate, were employed to extract oil from Asphodelus tenuifolius Cav. seeds using the Soxhlet extraction technique. The process was optimized using Central Composite Design (CCD) and Response Surface Methodology (RSM). ANOVA and a second-order polynomial equation were [...] Read more.
Two solvents, n-hexane and ethyl acetate, were employed to extract oil from Asphodelus tenuifolius Cav. seeds using the Soxhlet extraction technique. The process was optimized using Central Composite Design (CCD) and Response Surface Methodology (RSM). ANOVA and a second-order polynomial equation were applied to evaluate the effects of key operational factors, including extraction time (20–60 min) and solvent-to-solid ratio (0.2–0.6 g/mL), on oil yield. The physicochemical properties, fatty acid composition, and functional groups of the extracted oil were analyzed. While both solvents influenced oil yield and quality, the fatty acid composition remained consistent, with unsaturated fatty acids, particularly linoleic acid, identified as the main components. Under optimized conditions, the highest oil yields were 22% with n-hexane and 19.91% with ethyl acetate. FTIR spectroscopy confirmed the presence of ester groups, suggesting potential applications in biodiesel production. These findings offer valuable insights for producing oils rich in unsaturated fatty acids for food, cosmetic and renewable energy industries. These findings pave the way for further advancements in industrial applications by promoting the sustainable use of plant-derived oils. Full article
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19 pages, 6832 KiB  
Article
Study on the Optimization of Textured Coating Tool Parameters Under Thermal Assisted Process Conditions
by Xin Tong, Xiyue Wang, Xinyu Li and Baiyi Wang
Coatings 2025, 15(8), 876; https://doi.org/10.3390/coatings15080876 - 25 Jul 2025
Viewed by 296
Abstract
As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because [...] Read more.
As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because of the fast cooling and heating processing method of laser, there are defects such as remelted layer stacking and micro-cracks on the surface after processing. This study introduces a preheating-assisted technology aimed at optimizing the milling performance of textured coated tools. A milling test platform was established to evaluate the performance of these tools on titanium alloys under thermally assisted conditions. The face-centered cubic response surface methodology, as part of the central composite design (CCD) experimental framework, was employed to investigate the interaction effects of micro-texture preparation parameters and thermal assistance temperature on milling performance. The findings indicate a significant correlation between thermal assistance temperature and tool milling performance, suggesting that an appropriately selected thermal assistance temperature can enhance both the milling efficiency of the tool and the surface quality of the titanium alloy. Utilizing the response surface methodology, a multi-objective optimization of the textured coating tool-preparation process was conducted, resulting in the following optimized parameters: laser power of 45 W, scanning speed of 1576 mm/s, the number of scans was 7, micro-texture spacing of 130 μm, micro-texture diameter of 30 μm, and a heat-assisted temperature of 675.15 K. Finally, the experimental platform of optimization results is built, which proves that the optimization results are accurate and reliable, and provides theoretical basis and technical support for the preparation process of textured coating tools. It is of great significance to realize high-precision and high-quality machining of difficult-to-machine materials such as titanium alloy. Full article
(This article belongs to the Special Issue Cutting Performance of Coated Tools)
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35 pages, 1660 KiB  
Article
Efficient Assessment and Optimisation of Medium Components Influencing Extracellular Xylanase Production by Pediococcus pentosaceus G4 Using Statistical Approaches
by Noor Lutphy Ali, Hooi Ling Foo, Norhayati Ramli, Murni Halim and Karkaz M. Thalij
Int. J. Mol. Sci. 2025, 26(15), 7219; https://doi.org/10.3390/ijms26157219 - 25 Jul 2025
Viewed by 229
Abstract
Xylanase is an essential industrial enzyme for degrading plant biomass, pulp and paper, textiles, bio-scouring, food, animal feed, biorefinery, chemicals, and pharmaceutical industries. Despite its significant industrial importance, the extensive application of xylanase is hampered by high production costs and concerns regarding the [...] Read more.
Xylanase is an essential industrial enzyme for degrading plant biomass, pulp and paper, textiles, bio-scouring, food, animal feed, biorefinery, chemicals, and pharmaceutical industries. Despite its significant industrial importance, the extensive application of xylanase is hampered by high production costs and concerns regarding the safety of xylanase-producing microorganisms. The utilisation of renewable polymers for enzyme production is becoming a cost-effective alternative. Among the prospective candidates, non-pathogenic lactic acid bacteria (LAB) are promising for safe and eco-friendly applications. Our investigation revealed that Pediococcus pentosaceus G4, isolated from plant sources, is a notable producer of extracellular xylanase. Improving the production of extracellular xylanase is crucial for viable industrial applications. Therefore, the current study investigated the impact of various medium components and optimised the selected medium composition for extracellular xylanase production of P. pentosaceus G4 using Plackett–Burman Design (PBD) and Central Composite Design (CCD) statistical approaches. According to BPD analysis, 8 out of the 19 investigated factors (glucose, almond shell, peanut shell, walnut shell, malt extract, xylan, urea, and magnesium sulphate) demonstrated significant positive effects on extracellular xylanase production of P. pentosaceus G4. Among them, glucose, almond shells, peanut shells, urea, and magnesium sulphate were identified as the main medium components that significantly (p < 0.05) influenced the production of extracellular xylanase of P. pentosaceus G4. The optimal concentrations of glucose, almond shells, peanut shells, urea, and magnesium sulphate, as determined via CCD, were 26.87 g/L, 16 g/L, 30 g/L, 2.85 g/L, and 0.10 g/L, respectively. The optimised concentrations resulted in extracellular xylanase activity of 2.765 U/mg, which was similar to the predicted extracellular xylanase activity of 2.737 U/mg. The CCD-optimised medium yielded a 3.13-fold enhancement in specific extracellular xylanase activity and a 7.99-fold decrease in production costs compared to the commercial de Man, Rogosa and Sharpe medium, implying that the CCD-optimised medium is a cost-effective medium for extracellular xylanase production of P. pentosaceus G4. Moreover, this study demonstrated a positive correlation between extracellular xylanase production, growth, lactic acid production and the amount of sugar utilised, implying the multifaceted interactions of the physiological variables affecting extracellular xylanase production in P. pentosaceus G4. In conclusion, statistical methods are effective in rapidly assessing and optimising the medium composition to enhance extracellular xylanase production of P. pentosaceus G4. Furthermore, the findings of this study highlighted the potential of using LAB as a cost-effective producer of extracellular xylanase enzymes using optimised renewable polymers, offering insights into the future use of LAB in producing hemicellulolytic enzymes. Full article
(This article belongs to the Section Biochemistry)
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27 pages, 4348 KiB  
Article
Valorization of Riceberry Broken Rice and Soybean Meal for Optimized Production of Multifunctional Exopolysaccharide by Bacillus tequilensis PS21 with Potent Bioactivities Using Response Surface Methodology
by Thipphiya Karirat, Worachot Saengha, Nantaporn Sutthi, Pheeraya Chottanom, Sirirat Deeseenthum, Nyuk Ling Ma and Vijitra Luang-In
Polymers 2025, 17(15), 2029; https://doi.org/10.3390/polym17152029 - 25 Jul 2025
Viewed by 350
Abstract
This study explores the valorization of agro-industrial by-products—riceberry broken rice (RBR) and soybean meal (SBM)—as cost-effective substrates for enhancing exopolysaccharide (EPS) production by Bacillus tequilensis PS21. Eight Bacillus strains were screened, and B. tequilensis PS21 demonstrated the highest EPS yield (2.54 g/100 mL [...] Read more.
This study explores the valorization of agro-industrial by-products—riceberry broken rice (RBR) and soybean meal (SBM)—as cost-effective substrates for enhancing exopolysaccharide (EPS) production by Bacillus tequilensis PS21. Eight Bacillus strains were screened, and B. tequilensis PS21 demonstrated the highest EPS yield (2.54 g/100 mL DW). The EPS displayed a strong antioxidant capacity with 65.5% DPPH and 80.5% hydroxyl radical scavenging, and a FRAP value of 6.51 mg Fe2+/g DW. Antimicrobial testing showed inhibition zones up to 10.07 mm against Streptococcus agalactiae and 7.83 mm against Staphylococcus aureus. Optimization using central composite design (CCD) and the response surface methodology (RSM) revealed the best production at 5% (w/v) RBR, 3% (w/v) SBM, pH 6.66, and 39.51 °C, yielding 39.82 g/L EPS. This EPS is a moderate-molecular-weight (11,282 Da) homopolysaccharide with glucose monomers. X-ray diffraction (XRD) showed an amorphous pattern, favorable for solubility in biological applications. Thermogravimetric analysis (TGA) demonstrated thermal stability up to ~250 °C, supporting its suitability for high-temperature processing. EPS also exhibited anticancer activity with IC50 values of 226.60 µg/mL (MCF-7) and 224.30 µg/mL (HeLa) at 72 h, reduced colony formation, inhibited cell migration, and demonstrated anti-tyrosinase, anti-collagenase, and anti-elastase effects. This study demonstrates the successful valorization of agro-industrial by-products—RBR and SBM—for the high-yield production of multifunctional EPS with potent antioxidant, antimicrobial, and anticancer properties. The findings highlight the sustainable potential of these low-cost substrates in supporting the development of green and value-added bioproducts, with promising utilizations across the food, pharmaceutical, and cosmetic sectors. Full article
(This article belongs to the Topic Microbes and Their Products for Sustainable Human Life)
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18 pages, 1075 KiB  
Article
Optimization of the Production Process of a Fermented Mango-Based Beverage with Lactiplantibacillus plantarum (Lp6 and Lp32)
by Yudit Aimee Aviles-Rivera, Adrián Hernández-Mendoza, Verónica Mata-Haro, José Basilio Heredia, José Benigno Valdez-Torres and María Dolores Muy-Rangel
Processes 2025, 13(8), 2347; https://doi.org/10.3390/pr13082347 - 23 Jul 2025
Viewed by 496
Abstract
This study aimed to develop a fermented mango-based beverage using Lactiplantibacillus plantarum strains Lp6 and Lp32, focusing on enhancing its functional properties, ensuring microbiological safety, improving nutritional value, and achieving sensory acceptability. A central composite design (CCD) was employed to assess the effects [...] Read more.
This study aimed to develop a fermented mango-based beverage using Lactiplantibacillus plantarum strains Lp6 and Lp32, focusing on enhancing its functional properties, ensuring microbiological safety, improving nutritional value, and achieving sensory acceptability. A central composite design (CCD) was employed to assess the effects of two factors (fermentation time and inoculum concentration) on several response variables: viable cell concentration (CC), total phenolic compounds (TPCs), total flavonoid compounds (TFCs), and concentrations of L-lactic acid and D-lactic acid. The optimized formulation was achieved using L. plantarum Lp6, with an inoculum concentration of 9.89 Log (7.76 × 109) CFU/mL and a fermentation time of 20.47 h. Under these conditions, the beverage reached the highest values for CC, TPC, TF, and L-lactic acid while minimizing the production of D-lactic acid. Following optimization, the fermented beverage underwent further characterization, including physicochemical analysis, microbiological evaluation, proximate composition analysis, and sensory evaluation. The final product exhibited a viable cell count of 13.01 Log (10.23 × 1012) CFU/mL, demonstrated functional potential, complied with microbiological safety standards, and showed adequate nutritional content. Sensory analysis revealed high consumer acceptability, attributed to its distinctive mango aroma and flavor. These findings highlight the potential of this fermented mango-based beverage as a novel functional food with promising market appeal. Full article
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19 pages, 5882 KiB  
Article
Targeted Redesign and Optimization of Culture Media for Ethylene Glycol Biosynthesis in Komagataella phaffii
by Thályta Fraga Pacheco and João Ricardo Moreira de Almeida
Fermentation 2025, 11(8), 424; https://doi.org/10.3390/fermentation11080424 - 23 Jul 2025
Viewed by 405
Abstract
Tailoring culture media and supplementation strategies to the specific requirements of a target product is essential for enhancing microbial production efficiency. This work addresses an unexplored aspect of K. phaffii cultivation: optimizing culture media for metabolite production from xylose, diverging from the conventional [...] Read more.
Tailoring culture media and supplementation strategies to the specific requirements of a target product is essential for enhancing microbial production efficiency. This work addresses an unexplored aspect of K. phaffii cultivation: optimizing culture media for metabolite production from xylose, diverging from the conventional focus on recombinant protein expression and the use of glycerol or methanol as primary substrates. Ethylene glycol biosynthesis in an engineered K. phaffii strain was improved by evaluating media and nutrient supplementation. Among the seven evaluated formulations, FM22 and d’Anjou were the most effective, with inositol and thiamine dichloride playing key roles in enhancing production. Salt concentrations in both media were optimized using Central Composite Design (CCD), reducing complexity while increasing yields. Ethylene glycol production increased by 54% in FM22 and 21% in d’Anjou, accompanied by a threefold and 26% reduction in the total salt content, respectively. The vitamin solution was streamlined from seven to two components, each at half the standard concentration. Trace element solutions were reduced to 25% of the original volume without compromising productivity. These findings underscore the dual benefit of culture medium optimization: improved ethylene glycol yields and simplified formulations, establishing a foundation for the development of more efficient and cost-effective bioprocesses using K. phaffii. Full article
(This article belongs to the Section Microbial Metabolism, Physiology & Genetics)
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27 pages, 16278 KiB  
Article
Optimization of the Archimedean Spiral Hydrokinetic Turbine Design Using Response Surface Methodology
by Juan Rengifo, Laura Velásquez, Edwin Chica and Ainhoa Rubio-Clemente
Sci 2025, 7(3), 100; https://doi.org/10.3390/sci7030100 - 21 Jul 2025
Viewed by 320
Abstract
This research investigates enhancing the performance of an Archimedes screw-type hydrokinetic turbine (ASHT). A 3D transient computational model employing the six degrees of freedom (6-DOF) methodology within the ANSYS Fluent software 2022 R1, was selected for this purpose. A central composite design (CCD) [...] Read more.
This research investigates enhancing the performance of an Archimedes screw-type hydrokinetic turbine (ASHT). A 3D transient computational model employing the six degrees of freedom (6-DOF) methodology within the ANSYS Fluent software 2022 R1, was selected for this purpose. A central composite design (CCD) methodology was applied within the response surface methodology (RSM) to enhance the turbine’s power coefficient (Cp). Key independent factors, including blade length (L), blade inclination angle (γ), and external diameter (De), were systematically varied to determine their optimal values. The optimization process yielded a maximum Cp of 0.337 for L, γ, and De values of 168.921 mm, 51.341°, and 245.645 mm, respectively. Experimental validation was conducted in a hydraulic channel, yielding results that demonstrated a strong correlation with the numerical predictions. This research underscores the importance of geometric design optimization in improving the energy capture efficiency of the ASHT, contributing to its potential viability as a competitive renewable energy solution in the pre-commercial phase of development. Full article
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15 pages, 1756 KiB  
Article
Optimization of Extraction Parameters for Phenolics Recovery from Avocado Peels Using Ultrasound and Microwave Technologies
by Lorena Martínez-Zamora, María Carmen Bueso, Mathieu Kessler, Rosa Zapata, Perla A. Gómez and Francisco Artés-Hernández
Foods 2025, 14(14), 2431; https://doi.org/10.3390/foods14142431 - 10 Jul 2025
Viewed by 435
Abstract
Background: Avocado (Persea americana) peels account for ~20% of the fruit weight and are rich in bioactive compounds, offering significant revalorization potential. This study optimized the extraction parameters of phenolics using ultrasound- (UAE) and microwave-assisted technologies (MAE) with a Central Composite [...] Read more.
Background: Avocado (Persea americana) peels account for ~20% of the fruit weight and are rich in bioactive compounds, offering significant revalorization potential. This study optimized the extraction parameters of phenolics using ultrasound- (UAE) and microwave-assisted technologies (MAE) with a Central Composite Design (CCD). Methods: The extraction variables included EtOH concentration (0–100%), temperature (13–47 °C for UAE and 55–95 °C for MAE), and time (3–37 min for UAE and 3–27 min for MAE). Total antioxidant capacity (TAC) and total phenolic compounds (TPC) were measured, while individual phenolics were analyzed via HPLC/MS. Results: EtOH concentration was the most influential variable, with optimal conditions involving 94.55% EtOH and moderate temperatures over short times (45 °C for 5 min in UAE and 67 °C for 12 min in MAE). Both techniques yielded comparable results for effective conditions, though MAE required higher temperatures and longer times. In this sense, the data show that UAE extracted higher concentrations of procyanidins (+15%), demonstrating superior performance using a lower time and temperature, making it more efficient. Conclusions: UAE and MAE effectively extract antioxidants, promoting sustainability in the agri-food sector. Full article
(This article belongs to the Section Food Engineering and Technology)
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26 pages, 11936 KiB  
Article
Evaluation of High-Performance Pervious Concrete Mixed with Nano-Silica and Carbon Fiber
by Mingxuan Sun, Meng Sun, Yunlong Zhang and Lijun Ma
Buildings 2025, 15(14), 2407; https://doi.org/10.3390/buildings15142407 - 9 Jul 2025
Viewed by 336
Abstract
To address the mechanical deficiencies of traditional pervious concrete and promote its practical implementation, this study developed a high-performance pervious concrete model using conventional materials and methods, achieving a permeability coefficient of 4.5 mm/s with compressive and flexural strengths exceeding 45 MPa and [...] Read more.
To address the mechanical deficiencies of traditional pervious concrete and promote its practical implementation, this study developed a high-performance pervious concrete model using conventional materials and methods, achieving a permeability coefficient of 4.5 mm/s with compressive and flexural strengths exceeding 45 MPa and 5 MPa, respectively. Central composite design (CCD) response surface methodology was employed to investigate the individual and synergistic effects of the water–cement ratio (W/C), nano-silica (NS), and carbon fibers (CF) on permeability, compressive strength, and flexural strength. Statistical models demonstrating prediction errors within 7% of experimental values were established, supplemented by a microstructural analysis of the concrete specimens. The results demonstrated that (1) the W/C ratio significantly influences overall performance; (2) NS enhances mechanical strength while reducing permeability, though excessive NS content induces weak interfacial zones that compromise strength; (3) CFs exhibit negligible impact on compressive strength but substantially improve flexural performance; and (4) significant synergistic interactions are present across W/C ratio, NS, and CFs concerning flexural strength parameters, while no significant interaction was observed for compressive strength. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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16 pages, 2440 KiB  
Article
Optimization of Cassava Starch/Onion Peel Powder-Based Bioplastics: Influence of Composition on Mechanical Properties and Biodegradability Using Central Composite Design
by Assala Torche, Chouana Toufik, Fairouz Djeghim, Ibtissem Sanah, Rabah Arhab, Maria D’Elia and Luca Rastrelli
Foods 2025, 14(14), 2414; https://doi.org/10.3390/foods14142414 - 8 Jul 2025
Viewed by 482
Abstract
Synthetic plastic pollution represents a major global concern, driving the search for sustainable and biodegradable packaging alternatives. However, many biodegradable plastics suffer from inadequate mechanical performance. This study aimed to develop a biodegradable film based on cassava starch, incorporating onion peel powder (OPP), [...] Read more.
Synthetic plastic pollution represents a major global concern, driving the search for sustainable and biodegradable packaging alternatives. However, many biodegradable plastics suffer from inadequate mechanical performance. This study aimed to develop a biodegradable film based on cassava starch, incorporating onion peel powder (OPP), a byproduct rich in quercetin derivatives, as a reinforcing agent and plasticized with crude glycerol. A Central Composite Design (CCD), implemented using Minitab 19, was employed to investigate the effects of starch (60–80%) and OPP (0–40%) content on the mechanical properties and biodegradability of the resulting bioplastics. Three optimized formulations were identified according to specific performance criteria. The first formulation, containing 72.07% starch and 21.06% OPP, was optimized for maximum tensile strength while maintaining target values for elongation and biodegradability. The second, composed of 77.28% starch and 37.69% OPP, was optimized to enhance tensile strength and biodegradability while minimizing elongation. The third formulation, with 84.56% starch and 27.74% OPP, aimed to achieve a balanced optimization of tensile strength, elongation, and biodegradability. After a 30-day soil burial test, these formulations exhibited weight loss percentages of 31.86%, 29.12%, and 29.02%, respectively, confirming their biodegradability. This study optimized the mechanical and biodegradability properties of cassava starch-based bioplastics using statistical modeling. The optimized formulations show potential for application in sustainable food packaging. Full article
(This article belongs to the Section Food Packaging and Preservation)
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46 pages, 5003 KiB  
Article
Optimization of Kerosene-like Fuels Produced via Catalytic Pyrolysis of Packaging Plastic Waste via Central Composite Design and Response Surface Methodology: Performance of Iron-Doped Dolomite and Activated Carbon
by Oratepin Arjharnwong, Tharapong Vitidsant, Aminta Permpoonwiwat, Naphat Phowan and Witchakorn Charusiri
Molecules 2025, 30(13), 2884; https://doi.org/10.3390/molecules30132884 - 7 Jul 2025
Viewed by 401
Abstract
Rapid economic growth has led to an increase in the use of multilayer plastic packaging, which involves complex polymer compositions and hinders recycling. This study investigated the catalytic pyrolysis of plastic packaging waste in a 3000 cm3 semibatch reactor, aiming to optimize [...] Read more.
Rapid economic growth has led to an increase in the use of multilayer plastic packaging, which involves complex polymer compositions and hinders recycling. This study investigated the catalytic pyrolysis of plastic packaging waste in a 3000 cm3 semibatch reactor, aiming to optimize kerosene-like hydrocarbon production. The temperature (420–500 °C), N2 flow rate (25–125 mL/min), and catalyst loading (5–20 wt.%) were examined individually and in combination with activated carbon and an Fe-doped dolomite (Fe/DM) catalyst. Central composite design (CCD) and response surface methodology (RSM) were used to identify the optimal conditions and synergistic effects. Pyrolysis product analysis involved simulation distillation gas chromatography (Sim-DGC), gas chromatography/mass spectrometry (GC/MS), and Fourier transform infrared (FT-IR) spectroscopy. The optimal conditions (440 °C, 50 mL/min N2 flow, catalyst loading of 10 wt.% using a 5 wt.% Fe-doped dolomite-activated carbon 0.6:0.4 mass/molar ratio) yielded the highest pyrolysis oil (79.6 ± 0.35 wt.%) and kerosene-like fraction (22.3 ± 0.22 wt.%). The positive synergistic effect of Fe/DM and activated carbon (0.6:0.4) enhanced the catalytic activity, promoting long-chain polymer degradation into mid-range hydrocarbons, with secondary cracking yielding smaller hydrocarbons. The pore structure and acid sites of the catalyst improved the conversion of intermediate hydrocarbons into aliphatic compounds (C5–C15), increasing kerosene-like hydrocarbon production. Full article
(This article belongs to the Special Issue Advances in Thermochemical Conversion of Solid Wastes)
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20 pages, 1185 KiB  
Article
Optimization of Fermentation Parameters for Enhanced Bioethanol Production by Multistress-Tolerant Saccharomycodes ludwigii APRE2 Using Undetoxified Sugarcane Bagasse Hydrolysate
by Preekamol Klanrit, Sudarat Thanonkeo, Warayutt Pilap, Jirawan Apiraksakorn, Khanittha Fiala, Ratanaporn Leesing, Mamoru Yamada and Pornthap Thanonkeo
Energies 2025, 18(13), 3428; https://doi.org/10.3390/en18133428 - 30 Jun 2025
Viewed by 303
Abstract
The presence of various inhibitory compounds in lignocellulosic hydrolysates poses a significant challenge for bioethanol production, requiring yeasts with exceptional multistress tolerance. This study introduces the novel application and demonstrates the robust performance of the nonconventional yeast Saccharomycodes ludwigii APRE2 for efficient bioethanol [...] Read more.
The presence of various inhibitory compounds in lignocellulosic hydrolysates poses a significant challenge for bioethanol production, requiring yeasts with exceptional multistress tolerance. This study introduces the novel application and demonstrates the robust performance of the nonconventional yeast Saccharomycodes ludwigii APRE2 for efficient bioethanol production directly from undetoxified sugarcane bagasse hydrolysate (SBH) at 37 °C. This approach critically eliminates the need for the costly detoxification pretreatments often required in industrial processes. Initial experiments confirmed S. ludwigii APRE2’s capability to ferment undetoxified SBH. To optimize fermentation efficiency, a central composite design (CCD) approach was implemented. This statistical method identified the following precise optimal parameters: sugar concentration (143.95 g/L), diammonium phosphate (4.99 g/L), pH (4.98), yeast extract (8.94 g/L), and magnesium sulfate (2.22 g/L). Under these optimized conditions, impressive results were achieved: a maximum ethanol concentration of 38.11 g/L, productivity of 1.59 g/L·h, and yield of 0.45 g/g. Notably, the ethanol productivity and theoretical yield achieved by S. ludwigii APRE2 using this inhibitor-rich, undetoxified SBH (containing acetic acid, formic acid, furfural, and 5-(hydroxymethyl)furfural) were superior to those previously reported for other ethanologenic yeasts under similar challenging conditions. This research establishes S. ludwigii APRE2 as a highly promising and industrially viable candidate for sustainable bioethanol production from lignocellulosic biomass, with its key novelty being its superior performance on undetoxified feedstocks, potentially reducing overall production costs. Full article
(This article belongs to the Special Issue Biomass and Waste-to-Energy for Sustainable Energy Production)
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24 pages, 1909 KiB  
Article
Experimental Investigation into Waterproofing Performance of Cement Mortar Incorporating Nano Silicon
by Nasiru Zakari Muhammad, Muhd Zaimi Abd Majid, Ali Keyvanfar, Arezou Shafaghat, Ronald MCcaffer, Jahangir Mirza, Muhammad Magana Aliyu and Mujittafa Sariyyu
Buildings 2025, 15(13), 2227; https://doi.org/10.3390/buildings15132227 - 25 Jun 2025
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Abstract
Water ingress and penetration of aggressive fluids undermines the integrity of many concrete structures. For this reason, optimal performance of such structures up to their designed life cannot be guaranteed. This study introduces nano silicon as an alternative waterproofing admixture for increasing life [...] Read more.
Water ingress and penetration of aggressive fluids undermines the integrity of many concrete structures. For this reason, optimal performance of such structures up to their designed life cannot be guaranteed. This study introduces nano silicon as an alternative waterproofing admixture for increasing life span of cementitious materials, due to its non-vulnerability to deterioration, which is common to traditional surface coating solutions. Therefore, nano silicon was characterized using Field Emission Scanning Electron Microscope (FESEM), Energy Dispersion Spectroscopy (EDS), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and surface Zeta potential. The Central Composite Design (CCD) tool was adopted to plan the experiment and further used to model the relationship between experimental variables and experimental response. The model was found to be nonlinear quadratic based on Analysis of Variance (ANOVA). Also, the validity of the model was evaluated and found to have accurate prediction with mean absolute percentage error (MAPE) of 1.62%. The optimum mix ratio necessary to increase resistance to capillary water absorption was established at a nano silicon dosage of 6.6% by weight of cement and w/c of 0.42. In conclusion, the overall results indicate that resistance to capillary water absorption was increased by 62%. Furthermore, while gas permeability was reduced by 31%, on the other hand, volume of water permeable voids decreased by 10%. Full article
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