Search Results (32)

Distributed propulsion systems are strategically placed along the aircraft wingspan to ingest the fuselage boundary layer, thereby enhancing propulsion efficiency. However, the aerodynamic effects of S-shaped duct geometry on a distributed propulsion system are not fully understood. The impact of the S-shaped duct inlet aspect ratio and centerline offset on the inlet distortion of ducted fans was numerically investigated using a method based on the circumferential body force model. The results show that the most severe inlet distortion occurs when a large centerline offset is combined with a small aspect ratio. For an S-shaped duct with a substantial centerline offset, increasing the aspect ratio mitigates the distortion level in the edge fans. Specifically, increasing the aspect ratio from 6 to 10 reduces the total pressure and swirl distortion index in the edge fan by up to 80.1% and 84.2%, respectively. In an S-shaped duct with a small aspect ratio, decreasing the centerline offset from 1.75 times to 0.75 times the ducted fan diameter lowers the total pressure and swirl distortion index in the edge fan by up to 75.2% and 87.5%, respectively. These insights provide valuable information for the integrated design and optimization of the S-shaped duct in distributed propulsion systems. Full article

Boundary layer ingestion propulsion systems have attracted much attention due to their significant potential to reduce the fuel consumption of future commercial aircraft. However, the aeroelastic stability of the fan blade is affected by the continuous non-uniform incoming flow induced by the ingestion of the boundary layer. When the fan blades rotate in the junction area between the distorted area and the clean area, blade pressure fluctuations occur. This phenomenon triggers a dynamic response process in the blade. Previous numerical investigations explored the influence of the distorted inflow on the blade vibration amplitude, and found that there are two sources of low-order excitation to the blades: the distorted inflow and the dynamic response of the blade. The results show that the low-order excitation existing in the distorted inflow varies sinusoidally with the distortion extent. However, as a new source of excitation, the key influence mechanism of dynamic response is still unclear. To explore this issue, calculations and analyses were conducted for different distorted inflow intensities. The results show that the blade vibration amplitude increases with the rise in distortion intensity. The total pressure at the leading and trailing edge of the rotor blade was extracted for analysis. It was found that when the blade enters or leaves the distorted area, there is a consistent lag in the change in total pressure at the trailing edge compared to the leading edge. This lag leads to an abrupt variation in the total pressure ratio, which constitutes the dynamic response process of the rotor blade. This periodic change generates a second-order excitation that causes the blade to vibrate. Full article

The imperative for energy conservation and environmental protection has led to the development of innovative aircraft designs. This study explored a novel thrust control configuration for blended-wing-body (BWB) aircraft with distributed electric boundary-layer ingestion (BLI) propulsors, addressing the issues of sagging and altitude loss during landing. The research focused on a small-scale BWB demonstrator equipped with six BLI fans, each with a 90 mm diameter. Various thrust control configurations were evaluated to achieve significant thrust reduction while maintaining lift, including dual-layer sleeve, separate flap-type, single-stage linkage flap-type, and dual-stage linkage flap-type configurations. The separate flap-type configuration was tested through ground experiments. Control experiments were conducted under three different experimental conditions as follows: deflection of the upper cascades only, deflection of the lower cascades only, and symmetrical deflection of both cascades. For each condition, the deflection angles tested were 0°, 10°, 20°, 30°, 40°, 50°, and 60°. The thrust reductions observed for these three conditions were 0%, 37.5%, and 27.5% of the maximum thrust, respectively, without additional changes in the pitch moment. A combined thrust adjustment method maintaining a zero pitch moment demonstrated a linear thrust reduction to 20% of its initial value. The experiment concluded that the novel thrust control configuration effectively adjusted thrust without altering the BLI fans’ rotation speed, solving the coupled lift–thrust problem and enhancing BWB landing stability. Full article

The combination of different aerodynamic configurations and propulsion systems, namely, aero-propulsion, affects flight performance differently. These effects are closely related to multidisciplinary collaborative aspects (aerodynamic configuration, propulsion, energy, control systems, etc.) and determine the overall energy consumption of an aircraft. The potential benefits of distributed propulsion (DP) involve propulsive efficiency, energy-saving, and emissions reduction. In particular, wake filling is maximized when the trailing edge of a blended wing body (BWB) is fully covered by propulsion systems that employ boundary layer ingestion (BLI). Nonetheless, the thrust–drag imbalance that frequently arises at the trailing edge, excessive energy consumption, and flow distortions during propulsion remain unsolved challenges. These after-effects imply the complexity of DP systems in multidisciplinary optimization (MDO). To coordinate the different functions of the aero-propulsive configuration, the application of MDO is essential for intellectualized modulate layout, thrust manipulation, and energy efficiency. This paper presents the research challenges of ultra-high-dimensional optimization objectives and design variables in the current literature in aerodynamic configuration integrated DP. The benefits and defects of various coupled conditions and feasible proposals have been listed. Contemporary advanced energy systems, propulsion control, and influential technologies that are energy-saving are discussed. Based on the proposed technical benchmarks and the algorithm of MDO, the propulsive configuration that might affect energy efficiency is summarized. Moreover, suggestions are drawn for forthcoming exploitation and studies. Full article

The aim of this review paper is to collect and discuss the most relevant and updated contributions in the literature regarding studies on new or non-conventional technologies for propulsion–airframe integration. Specifically, the focus is given to both evolutionary technologies, such as ultra-high bypass ratio turbofan engines, and breakthrough propulsive concepts, represented in this frame by boundary layer ingestion engines and distributed propulsion architectures. The discussion focuses mainly on the integration effects of these propulsion technologies, with the aim of defining performance interactions with the overall aircraft, in terms of aerodynamic, propulsive, operating and mission performance. Hence, this work aims to analyse these technologies from a general perspective, related to the effects they have on overall aircraft design and performance, primarily considering the fuel consumption as a main metric. Potential advantages but also possible drawbacks or detected showstoppers are proposed and discussed with the aim of providing as broad a framework as possible for the aircraft design development roadmap for these emerging propulsive technologies. Full article

DPS (distributed propulsion system) utilizing BLI (boundary-layer ingestion) has shown great potential for reducing the power consumption of sustainable AAM (advanced air mobility), such as BWB (blended-wing body) aircraft. However, the ingesting boundary layer makes it easier for flow separation to occur within the S-shaped duct, and the consequent distortion due to flow separation can dramatically reduce the aerodynamic performance of the fan, which offsets the power-saving benefit of BLI. By analyzing the source of power saving and power loss of BLI, this paper presents the LDPS (layered distributed propulsion system) concept, in which the freestream flow and boundary-layer flow are ingested separately to improve the power-saving benefit of BLI. In order to preliminarily verify the feasibility of LDPS, an existing DPS is modified. The design parameters and the system performances of LDPS are studied using a 1D engine model. The results show that there is an optimal ratio of the FPR (fan pressure ratio) for the FSE (freestream engine) to the BLE (boundary-layer engine) that maximizes the PSC (power-saving coefficient) of LDPS. This optimal ratio of FPR for the two fans can be obtained when the exit velocities of FSE and BLE are the same. Under the optimal ratio of FPR for the two fans, the PSC of LDPS is improved by 5.83% compared to conventional DPS. Full article

This study presents a numerical investigation of suction control in an aggressive S-shaped air intake with large boundary ingestion. The results show that the variation of suction control parameters such as suction location, suction pipe diameter, and suction angle all have an impact on the effectiveness of the flow control. In general, further upstream suction, such as near the throat, is favorable for the decrease of the second flow intensity and the area of the low-energy fluid region at the exit of the S-shaped inlet. However, it is bad for the total pressure recovery and the circumferential total pressure uniform distribution. From the perspective of the uniformity of the total pressure distribution at the air intake exit, there is an optimal location for suction between the throat and the separation start point. A bigger suction pipe diameter brings better effects as the suction location and suction angle keep constant, due to more low-energy fluid being sucked out. But this doesn’t mean the largest mass flow suction results in the biggest improvement. Overall, sucking at the 1st bend, with suction angle and suction pipe diameter equaling 15 degrees and 12 mm, respectively, is the optimal suction scheme here. Since the change rule of the cross-section area along the centerline has not changed during suction control, the second flow and complex surface streamline at the air intake exit cannot be eliminated, though they can be decreased a lot with reasonable suction control. Similarly, owing to large boundary ingestion, the remarkable low-energy fluid region always exists despite the significant reduction of the separation and second flow, which is very different from the results of this kind of micro-suction executed in the non-BLI S-duct. To pursue a higher improvement, suction combined with vortex generator vanes has been further studied. Corresponding results analysis shows that the hybrid flow control method has great potential and should be investigated in detail in the future. Full article

The implementation of distributed propulsion and boundary layer ingestion for unmanned aerial vehicles represents various challenges for the design of embedded ducts in blended wing body configurations. This work explores the conceptual design and evaluation of DP configurations with BLI. The aerodynamic integration of each configuration is evaluated following a proposed framework, including simulation analysis. Power saving coefficient and propulsive efficiency were compared against a baseline podded case. The results show the optimal propulsion configuration for the BWB UAV obtaining 3.95% of power benefit and propulsive efficiency $({\eta }_p>80\%)$. Indeed, the aerodynamic integration effects for the proposed design maintain the BWB’s aerodynamic efficiency, which will contribute to longer endurance and better performance. Full article

The aerodynamic design of a new aircraft concept was investigated through subsonic wind-tunnel testing using 1:28-scale powered models. The aircraft configuration integrates a box-wing layout with engines located at the rear part of the fuselage. Measurements involved a back-to-back comparison between two aircraft models: a podded version whose engines were assembled on pylons and a boundary-layer ingestion (BLI) version that provided several system-level benefits. The flowfield was investigated through the power balance method and a variety of pressure flowfield and inlet flow distortion metrics. The results proved that the BLI configuration enhances the propulsive efficiency by reducing both the electrical power coefficient and the kinetic energy waste due to lower jet velocities. Furthermore, there was a reduction of the total pressure recovery due to pressure gradients inside the duct, thereby causing high distortion. Overall, this research highlights the importance of wind-tunnel testing to bring any aerodynamic technology to a sufficient level of maturity and to enable future new aircraft concepts. Full article

Present work investigates the potential of a long-range commercial blended wing body configuration powered by hydrogen combustion engines with future airframe and propulsion technologies. Future technologies include advanced materials, load alleviation techniques, boundary layer ingestion, and ultra-high bypass ratio engines. The hydrogen combustion configuration was compared to the configuration powered by kerosene with respect to geometric properties, performance characteristics, energy demand, equivalent CO₂ emissions, and Direct Operating Costs. In addition, technology sensitivity studies were performed to assess the potential influence of each technology on the configuration. A multi-fidelity sizing methodology using low- and mid-fidelity methods for rapid configuration sizing was created to assess the configuration and perform robust analyses and multi-disciplinary optimizations. To assess potential uncertainties of the fidelity of aerodynamic analysis tools, high-fidelity aerodynamic analysis and optimization framework MACH-Aero was used for additional verification. Comparison of hydrogen and kerosene blended wing body aircraft showed a potential reduction of equivalent CO₂ emission by 15% and 81% for blue and green hydrogen compared to the kerosene blended wing body and by 44% and 88% with respect to a conventional B777-300ER aircraft. Advancements in future technologies also significantly affect the geometric layout of aircraft. Boundary layer ingestion and ultra-high bypass ratio engines demonstrated the highest potential for fuel reduction, although both technologies conflict with each other. However, operating costs of hydrogen aircraft could establish a significant problem if pessimistic and base hydrogen price scenarios are achieved for blue and green hydrogen respectively. Finally, configurational problems featured by classical blended wing body aircraft are magnified for the hydrogen case due to the significant volume requirements to store hydrogen fuel. Full article

The flow separation occurring in the S-shaped diffuser with boundary layer ingestion (BLI) has a significant effect on the performance of the embedded engine. Previous studies have found that the area ratio (AR) as well as the length-to-offset ratio (LOR) of the S-shaped diffuser are the key contributing factors that affect the flow separation features. Based on the flow phenomena observed in previous studies of an S-shaped diffuser with 100% BLI, a hypothesis that the parameter height-to-radius ratio (HRR) may also have significant effect on the flow separation features in the S-shaped diffuser is proposed. The purpose of this paper is to verify this hypothesis and to further investigate the effect of HRR on the flow separation features in the S-shaped diffuser with BLI using numerical methods. First, the hypothesis that HRR has an effect on the flow separation features in the S-shaped diffuser is verified under uniform inlet condition. Second, the effect of HRR on the flow separation features is investigated under different relative heights of inlet BLI. It is found that the flow separation features in the S-shaped diffuser are very sensitive to the change in HRR but not to the change in relative height of inlet BLI. Finally, for the fixed boundary layer height generated from the airframe, the S-shaped diffuser with a smaller design HRR can significantly suppress the flow separation and thus achieve a higher total pressure recovery and a lower distortion coefficient. The results provide improved understandings of the factor affecting the flow separation features in the S-shaped diffuser, and are useful for improving the aerodynamic performance of the embedded engine with BLI. Full article

This paper presents a first investigation into the aerodynamics and performance breakdown of a distributed aft-fuselage boundary layer ingesting (BLI) tube-and-wing aircraft using fully coupled Unsteady Reynolds-Averaged Navier-Stokes (URANS) calculations that resolve the complete fan and installation geometries. Through the URANS simulations, the interaction between the turbulence from the fuselage boundary layer (BL) and the BLI propulsor is identified as an area that warrants further research. Using the URANS approach, the ingested turbulence leads to a 4.5% reduction in the propulsor stage total–total isentropic efficiency. A mechanical power balance has been drawn up to compare the power sources and sinks throughout the installation and propulsor for two test cases with different thicknesses of ingested BL. The test case with a thinner BL was found to generate significantly more dissipation in the BL development upstream of the propulsor, the flow separation over the outer cowl, and the interaction between the reversed flow over the cowl and the propulsor exhaust jet. Due to this increase in dissipation, the case with thinner ingested BL consumes 7% more power relative to a baseline case with thicker BL, representative of the upstream fuselage at cruise. This demonstrates the importance of matching the installation with the incoming fuselage BL. Full article

The growth of the airline industry has highlighted the need for more environmentally conscious aviation, leading to the conceptualization of more fuel-efficient aircraft. One concept that has received significant attention and has been associated with improved fuel efficiency is the boundary layer ingesting (BLI) propulsion system, which refers to the ingesting of the aircraft wake by the propulsors. Although BLI has theoretically been proven to reduce fuel burn, this can potentially be offset by the reduced efficiency and stability experienced by the propulsor in the presence of distorted inflow. Therefore, engine intakes must be optimized in order to mitigate the effects of BLI on the propulsion system. In this work, the shape optimization of a BLI intake is investigated using a free-form deformation technique in combination with a multi-objective genetic algorithm, in order to minimize pressure losses and distortion at the engine inlet. The optimization is performed on an S-duct intake at a cruise altitude of approximately 37,000 feet and a free stream Mach number of 0.7. An optimization strategy was developed for the task which was able to produce a Pareto optimal set of designs with improved pressure recovery and distortion. The general trend of the optimal designs shows that to reduce distortion the optimizer accelerates the flow to reduce the size of the low total pressure region and increase the dynamic pressure at the engine inlet. In contrast, the pressure recovery was increased by reducing velocity as well as shifting the maximum velocity region to the outlet, which reduces the viscous dissipation losses within the intake. The final result is a fully autonomous optimization strategy resulting in reduced pressure losses and reduced distortion leading to higher efficiency BLI S-duct intake designs. Full article

A distributed propulsion system has the advantage of saving 5–15% fuel burn through ingesting the fuselage boundary layer of an aircraft by fan or compressor. However, due to boundary layer ingestion (BLI), the fan stage will continuously operate under serious inlet distortion. This will lead to a circumferentially non-uniform flow separation distribution on the stator blade suction surface along the annulus, which significantly decreases the fan’s adiabatic efficiency. To solve this problem, a non-uniform stator dihedral design strategy has been developed to explore its potential of improving BLI fan performance. First, the stator full-annulus blade passages were divided into blade dihedral design regions and baseline design regions on the basis of the additional aerodynamic loss distributions caused by BLI inlet distortion. Then, to find the appropriate dihedral design parameters, the full-annulus BLI fan was discretized into several portions according to the rotor blade number and the dihedral design parameter investigations for dihedral depth and dihedral angle were conducted at the portion with the largest inflow distortion through a single-blade-passage computational model. The optimal combinational dihedral design parameter (dihedral depth 0.3, dihedral angle 6 deg) was applied to the blade passages with notable flow loss which were mainly located in the annulus positions from −120 to 60 degrees suffering from inlet distortion, while the blades in the low-loss annulus locations were unchanged. In this way, a non-uniform stator dihedral design scheme was achieved. In the end, the effectiveness of the non-uniform stator dihedral design was validated by analyzing the internal flow fields of the BLI fan. The results show that the stator dihedral design in distorted regions can increase the inlet axial velocity and reduce the aerodynamic load near the blade trailing edge, which are beneficial for suppressing the flow separations and reducing aerodynamic loss. Specifically, compared with the baseline design, the non-uniform stator dihedral design has achieved a reduction of aerodynamic loss of about 7.7%. The fan stage has presented an improvement of adiabatic efficiency of about 0.48% at the redesigned point without sacrificing the total pressure ratio. In the entire operating range, the redesigned fan has also shown a higher adiabatic efficiency than the baseline design with no reduction of the total pressure ratio, which provides a probable guideline for future BLI distortion-tolerant fan design. Full article

The inflow distortion to the fan introduced by the ingestion of the fuselage boundary layer is the most critical challenge in realizing the benefits of boundary later ingesting (BLI) concepts. Minimizing the level of distortion while maintaining the desired amount of ingested boundary layer and free stream flow is crucial in minimizing the penalties to fan efficiency and noise emissions. In this paper, a parametric sensitivity study is performed to examine the integration of two semi-buried BLI turbofans at the rear end of a typical tube-and-wing body (TWB) fuselage. The key parameters influencing BLI, such as the nacelle installation positions, wing position, fuselage length, rear fuselage shape, intake shape and operating conditions were evaluated by computational fluid dynamics (CFD). Among the investigated parameters, increasing the nacelle spanwise installation spacing improved inflow distortion by reducing the diffusion separation, but this needs to be offset against the added weight and nacelle drag. A high wing position variant showed strong interference between the wing and the nacelle, which must be avoided as this significantly increases the complexity of the inflow distortion. A moderate angle of attack (AOA) variation did not affect the fan inflow distortion but there was a tendency for interference from the wing to increase when the AOA was increased. The general conclusions from this study will be useful in the conceptual design of a similar type of BLI configuration, as well as a more comprehensive optimization of this type of aircraft–engine integration. Full article