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17 pages, 588 KiB  
Article
The Effect of Methacrylate-POSS in Nanosilica Dispersion Addition on Selected Mechanical Properties of Photo-Cured Dental Resins and Nanocomposites
by Norbert Sobon, Michal Krasowski, Karolina Kopacz, Barbara Lapinska, Izabela Barszczewska-Rybarek, Patrycja Kula and Kinga Bociong
J. Compos. Sci. 2025, 9(8), 403; https://doi.org/10.3390/jcs9080403 (registering DOI) - 1 Aug 2025
Abstract
Background: This study aimed to assess the impact of methacrylate-functionalized polyhedral oligomeric silsesquioxanes dispersed in nanosilica (MA/Ns-POSS) on the mechanical properties of light-curable dental resins and composites. The primary goal was to evaluate how different concentrations of MA/Ns-POSS (0.5–20 wt.%) affect the hardness, [...] Read more.
Background: This study aimed to assess the impact of methacrylate-functionalized polyhedral oligomeric silsesquioxanes dispersed in nanosilica (MA/Ns-POSS) on the mechanical properties of light-curable dental resins and composites. The primary goal was to evaluate how different concentrations of MA/Ns-POSS (0.5–20 wt.%) affect the hardness, flexural strength, modulus, diametral tensile strength, polymerization shrinkage stress, and degree of conversion of these materials. Methods: A mixture of Bis-GMA, UDMA, TEGDMA, HEMA, and camphorquinone, with a tertiary amine as the photoinitiator, was used to create resin and composite samples, incorporating 45 wt.% silanized silica for the composites. Hardness (Vickers method, HV), flexural strength (FS), and flexural modulus (Ef) were assessed using three-point bending tests, while diametral tensile strength (DTS) polymerization shrinkage stresses (PSS), and degree of conversion (DC) analysis were analyzed for the composites. Results: The results showed that resins with 10 wt.% MA/Ns-POSS exhibited the highest Ef and FS values. Composite hardness peaked at 20 wt.% MA/Ns-POSS, while DTS increased up to 2.5 wt.% MA/Ns-POSS but declined at higher concentrations. PSS values decreased with increasing MA/Ns-POSS concentration, with the lowest values recorded at 15–20 wt.%. DC analysis also showed substantial improvement for 15–20 wt.% Conclusion: Incorporating MA/Ns-POSS improves the mechanical properties of both resins and composites, with 20 wt.% showing the best results. Further studies are needed to explore the influence of higher additive concentrations. Full article
(This article belongs to the Special Issue Innovations of Composite Materials in Prosthetic Dentistry)
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21 pages, 3814 KiB  
Article
Features of the Structure of Layered Epoxy Composite Coatings Formed on a Metal-Ceramic-Coated Aluminum Base
by Volodymyr Korzhyk, Volodymyr Kopei, Petro Stukhliak, Olena Berdnikova, Olga Kushnarova, Oleg Kolisnichenko, Oleg Totosko, Danylo Stukhliak and Liubomyr Ropyak
Materials 2025, 18(15), 3620; https://doi.org/10.3390/ma18153620 (registering DOI) - 1 Aug 2025
Abstract
Difficult, extreme operating conditions of parabolic antennas under precipitation and sub-zero temperatures require the creation of effective heating systems. The purpose of the research is to develop a multilayer coating containing two metal-ceramic layers, epoxy composite layers, carbon fabric, and an outer layer [...] Read more.
Difficult, extreme operating conditions of parabolic antennas under precipitation and sub-zero temperatures require the creation of effective heating systems. The purpose of the research is to develop a multilayer coating containing two metal-ceramic layers, epoxy composite layers, carbon fabric, and an outer layer of basalt fabric, which allows for effective heating of the antenna, and to study the properties of this coating. The multilayer coating was formed on an aluminum base that was subjected to abrasive jet processing. The first and second metal-ceramic layers, Al2O3 + 5% Al, which were applied by high-speed multi-chamber cumulative detonation spraying (CDS), respectively, provide maximum adhesion strength to the aluminum base and high adhesion strength to the third layer of the epoxy composite containing Al2O3. On this not-yet-polymerized layer of epoxy composite containing Al2O3, a layer of carbon fabric (impregnated with epoxy resin) was formed, which serves as a resistive heating element. On top of this carbon fabric, a layer of epoxy composite containing Cr2O3 and SiO2 was applied. Next, basalt fabric was applied to this still-not-yet-polymerized layer. Then, the resulting layered coating was compacted and dried. To study this multilayer coating, X-ray analysis, light and raster scanning microscopy, and transmission electron microscopy were used. The thickness of the coating layers and microhardness were measured on transverse microsections. The adhesion strength of the metal-ceramic coating layers to the aluminum base was determined by both bending testing and peeling using the adhesive method. It was established that CDS provides the formation of metal-ceramic layers with a maximum fraction of lamellae and a microhardness of 7900–10,520 MPa. In these metal-ceramic layers, a dispersed subgrain structure, a uniform distribution of nanoparticles, and a gradient-free level of dislocation density are observed. Such a structure prevents the formation of local concentrators of internal stresses, thereby increasing the level of dispersion and substructural strengthening of the metal-ceramic layers’ material. The formation of materials with a nanostructure increases their strength and crack resistance. The effectiveness of using aluminum, chromium, and silicon oxides as nanofillers in epoxy composite layers was demonstrated. The presence of structures near the surface of these nanofillers, which differ from the properties of the epoxy matrix in the coating, was established. Such zones, specifically the outer surface layers (OSL), significantly affect the properties of the epoxy composite. The results of industrial tests showed the high performance of the multilayer coating during antenna heating. Full article
(This article belongs to the Section Metals and Alloys)
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28 pages, 6702 KiB  
Article
Mechanistic Insights into the Fracture Toughness Enhancement of Nano-TiO2 and Basalt Fiber Bar Reinforced Magnesium Phosphate Cement
by Wei-Kang Li, Sheng-Ai Cui, Yu-Peng Li, Ya-Lei Zeng, Guang Zeng and Wei Xia
Nanomaterials 2025, 15(15), 1183; https://doi.org/10.3390/nano15151183 (registering DOI) - 1 Aug 2025
Abstract
Magnesium phosphate cement (MPC) exhibits brittleness when utilized as a repair material for bridge decks. To address this issue, this study employs nano-TiO2 (NT) and a novel material (basalt fiber bar) as modifiers. A double-K fracture model is developed for the modified [...] Read more.
Magnesium phosphate cement (MPC) exhibits brittleness when utilized as a repair material for bridge decks. To address this issue, this study employs nano-TiO2 (NT) and a novel material (basalt fiber bar) as modifiers. A double-K fracture model is developed for the modified MPC to quantitatively evaluate the enhancement of fracture toughness induced by NT and basalt fiber bars. The cracking behavior and toughening mechanisms of the NT and basalt fiber bar reinforced MPC are investigated using extended finite element theory and composite material theory. Additionally, a formula is proposed to calculate the incremental fracture toughness of NT and basalt fiber bar reinforced MPC. The results indicated that NT and basalt fiber bar can effectively enhance the ultimate bending capacity of MPC. The improvement increases with the fiber volume fraction, and noticeable bending hardening occurs when the fiber content exceeds 2%. With the same fiber volume fraction, the peak load can be increased by up to 11.7% with the addition of NT. The crack initiation toughness of the NT group without basalt fiber bars is 58% higher than that of the CC group. The content and diameter of basalt fiber bar are critical parameters affecting the toughness of the NT and basalt fiber bar reinforced MPC. Full article
(This article belongs to the Special Issue Nanomodification of Civil Engineering Materials)
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21 pages, 3632 KiB  
Article
Evaluation of Bending Stress and Shape Recovery Behavior Under Cyclic Loading in PLA 4D-Printed Lattice Structures
by Maria Pia Desole, Annamaria Gisario and Massimiliano Barletta
Appl. Sci. 2025, 15(15), 8540; https://doi.org/10.3390/app15158540 (registering DOI) - 31 Jul 2025
Abstract
This study aims to analyze the bending behavior of polylactic acid (PLA) structures made by fusion deposition modeling (FDM) technology. The investigation analyzed chiral structures such as lozenge and clepsydra, as well as geometries with wavy patterns such as roller and Es, in [...] Read more.
This study aims to analyze the bending behavior of polylactic acid (PLA) structures made by fusion deposition modeling (FDM) technology. The investigation analyzed chiral structures such as lozenge and clepsydra, as well as geometries with wavy patterns such as roller and Es, in addition to a honeycomb structure. All geometries have a relative density of 50%. After being subjected to three-point bending tests, the capacity to spring back with respect to the bending angle and the shape recovery of the structures were measured. The roller and lozenge structures demonstrated the best performance, with shape recovery assessed through three consecutive hot water immersion cycles. The lozenge structure exhibits 25% higher energy absorption than the roller, but the latter ensures better replicability and shape stability. Additionally, the roller absorbs 15% less energy than the lozenge, which experiences a 27% decrease in absorption between the first and second cycle. This work provides new insights into the bending-based energy absorption and recovery behavior of PLA metamaterials, relevant for applications in adaptive and energy-dissipating systems. Full article
25 pages, 5156 KiB  
Article
Enhancing the Mechanical Properties of Sulfur-Modified Fly Ash/Metakaolin Geopolymers with Polypropylene Fibers
by Sergey A. Stel’makh, Evgenii M. Shcherban’, Alexey N. Beskopylny, Levon R. Mailyan, Alexandr A. Shilov, Irina Razveeva, Samson Oganesyan, Anastasia Pogrebnyak, Andrei Chernil’nik and Diana Elshaeva
Polymers 2025, 17(15), 2119; https://doi.org/10.3390/polym17152119 (registering DOI) - 31 Jul 2025
Abstract
High demand for sustainable solutions in the construction industry determines the significant relevance of developing new eco-friendly composites with a reduced carbon impact on the environment. The main aim of this study is to investigate the possibility and efficiency of using technical sulfur [...] Read more.
High demand for sustainable solutions in the construction industry determines the significant relevance of developing new eco-friendly composites with a reduced carbon impact on the environment. The main aim of this study is to investigate the possibility and efficiency of using technical sulfur (TS) as a modifying additive for geopolymer composites and to select the optimal content of polypropylene fiber (PF). To assess the potential of TS, experimental samples of geopolymer solutions based on metakaolin and fly ash were prepared. The TS content varied from 0% to 9% by weight of binder in 3% increments. In the first stage, the density, compressive and flexural strength, capillary water absorption and microstructure of hardened geopolymer composites were tested. The TS additive in an amount of 3% was the most effective and provided an increase in compressive strength by 12.6%, flexural strength by 12.8% and a decrease in capillary water absorption by 18.2%. At the second stage, the optimal PF content was selected, which was 0.75%. The maximum increases in strength properties were recorded for the composition with 3% TS and 0.75% PF: 8% for compression and 32.6% for bending. Capillary water absorption decreased by 12.9%. The geopolymer composition developed in this work, modified with TP and PF, has sufficient mechanical and physical properties and can be considered for further study in order to determine its competitiveness with cement composites in real construction practice. Full article
(This article belongs to the Special Issue Challenges and Trends in Polymer Composites—2nd Edition)
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17 pages, 4148 KiB  
Article
Disastrous Effects of Hurricane Helene in the Southern Appalachian Mountains Including a Review of Mechanisms Producing Extreme Rainfall
by Jeff Callaghan
Hydrology 2025, 12(8), 201; https://doi.org/10.3390/hydrology12080201 (registering DOI) - 31 Jul 2025
Abstract
Hurricane Helene made landfall near Perry (Latitude 30.1 N) in the Big Bend area of Florida with a central pressure of 939 hPa. It moved northwards creating devastating damage and loss of life; however, the greatest damage and number of fatalities occurred well [...] Read more.
Hurricane Helene made landfall near Perry (Latitude 30.1 N) in the Big Bend area of Florida with a central pressure of 939 hPa. It moved northwards creating devastating damage and loss of life; however, the greatest damage and number of fatalities occurred well to the north around the City of Ashville (Latitude 35.6 N) where extreme rainfall fell and some of the strongest wind gusts were reported. This paper describes the change in the hurricane’s structure as it tracked northwards, how it gathered tropical moisture from the Atlantic and a turning wind profile between the 850 hPa and 500 hPa elevations, which led to such extreme rainfall. This turning wind profile is shown to be associated with extreme rainfall and loss of life from drowning and landslides around the globe. The area around Ashville suffered 157 fatalities, which is a considerable proportion of the 250 fatalities so far recorded in the whole United Stares from Helene. This is of extreme concern and should be investigated in detail as the public expect the greatest impact from hurricanes to be confined to coastal areas near the landfall site. It is another example of increased death tolls from tropical cyclones moving inland and generating heavy rainfall. As the global population increases and inland centres become more urbanised, run off from such rainfall events increases, which causes greater devastation. Full article
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23 pages, 8767 KiB  
Article
Experimental and Numerical Investigation of Shear Performance of RC Deep Beams Strengthened with Engineered Cementitious Composites
by Hamsavathi Kannan, Sathish Kumar Veerappan and Madappa V. R. Sivasubramanian
Constr. Mater. 2025, 5(3), 51; https://doi.org/10.3390/constrmater5030051 (registering DOI) - 31 Jul 2025
Abstract
Reinforced concrete (RC) deep beams constructed with low-strength concrete are susceptible to sudden splitting failures in the strut region due to shear–compression stresses. To mitigate this vulnerability, various strengthening techniques, including steel plates, fiber-reinforced polymer sheets, and cementitious composites, have been explored to [...] Read more.
Reinforced concrete (RC) deep beams constructed with low-strength concrete are susceptible to sudden splitting failures in the strut region due to shear–compression stresses. To mitigate this vulnerability, various strengthening techniques, including steel plates, fiber-reinforced polymer sheets, and cementitious composites, have been explored to confine the strut area. This study investigates the structural performance of RC deep beams with low-strength concrete, strengthened externally using an Engineered Cementitious Composite (ECC) layer. To ensure effective confinement and uniform shear distribution, shear reinforcement was provided at equal intervals with configurations of zero, one, and two vertical shear reinforcements. Four-point bending tests revealed that the ECC layer significantly enhanced the shear capacity, increasing load-carrying capacity by 51.6%, 54.7%, and 46.7% for beams with zero, one, and two shear reinforcements, respectively. Failure analysis through non-linear finite element modeling corroborated experimental observations, confirming shear–compression failure characterized by damage in the concrete struts. The strut-and-tie method, modified to incorporate the tensile strength of ECC and shear reinforcement actual stress values taken from the FE analysis, was used to predict the shear capacity. The predicted values were within 10% of the experimental results, underscoring the reliability of the analytical approach. Overall, this study demonstrates the effectiveness of ECC in improving shear performance and mitigating strut failure in RC deep beams made with low-strength concrete. Full article
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14 pages, 8280 KiB  
Article
Mechanical Characteristics of Glass-Fiber-Reinforced Polyester Composite Materials
by Ioan Milosan, Tibor Bedo, Camelia Gabor and Mihai Alin Pop
Materials 2025, 18(15), 3595; https://doi.org/10.3390/ma18153595 (registering DOI) - 31 Jul 2025
Abstract
Fiber-reinforced composites are gaining more importance across different fields such as aeronautics, automotives, high-performance sporting equipment, etc., where decreasing weight while improving mechanical properties of polymers is fundamental. This article explores the mechanical behavior of fiber-reinforced polyester composite materials, highlighting their advantages and [...] Read more.
Fiber-reinforced composites are gaining more importance across different fields such as aeronautics, automotives, high-performance sporting equipment, etc., where decreasing weight while improving mechanical properties of polymers is fundamental. This article explores the mechanical behavior of fiber-reinforced polyester composite materials, highlighting their advantages and applications in various industrial fields. Usually, composite materials consist of a polyester matrix reinforced with different types of fibers, such as glass, carbon, or Kevlar, which provide superior mechanical characteristics. This study analyzed the tensile strength, bending resistance, and resilience of glass fiber composites, emphasizing the importance of proper fiber selection and manufacturing processes. These materials stand out for their excellent strength-to-weight ratio and are widely used in the fabrication of tanks in various industries. Experimental results demonstrated tensile strength (Rm) around 115 MPa, Shore D hardness values of 88 units, and impact toughness (resilience) of 2.7 J/cm2. Based on the composite materials’ behavior in testing, the article further offers practical recommendations for the effective deployment of these composites in the fabrication of various types of industrial reservoirs. Full article
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20 pages, 4901 KiB  
Article
Study on the Adaptability of FBG Sensors Encapsulated in CNT-Modified Gel Material for Asphalt Pavement
by Tengteng Guo, Xu Guo, Yuanzhao Chen, Chenze Fang, Jingyu Yang, Zhenxia Li, Jiajie Feng, Jiahua Kong, Haijun Chen, Chaohui Wang, Qian Chen and Jiachen Wang
Gels 2025, 11(8), 590; https://doi.org/10.3390/gels11080590 (registering DOI) - 31 Jul 2025
Abstract
To prolong the service life of asphalt pavement and reduce its maintenance cost, a fiber Bragg grating (FBG) sensor encapsulated in carboxylated carbon nanotube (CNT-COOH)-modified gel material suitable for strain monitoring of asphalt pavement was developed. Through tensile and bending tests, the effects [...] Read more.
To prolong the service life of asphalt pavement and reduce its maintenance cost, a fiber Bragg grating (FBG) sensor encapsulated in carboxylated carbon nanotube (CNT-COOH)-modified gel material suitable for strain monitoring of asphalt pavement was developed. Through tensile and bending tests, the effects of carboxylated carbon nanotubes on the mechanical properties of gel materials under different dosages were evaluated and the optimal dosage of carbon nanotubes was determined. Infrared spectrometer and scanning electron microscopy were used to compare and analyze the infrared spectra and microstructure of carbon nanotubes before and after carboxyl functionalization and modified gel materials. The results show that the incorporation of CNTs-COOH increased the tensile strength, elongation at break, and tensile modulus of the gel material by 36.2%, 47%, and 17.2%, respectively, and increased the flexural strength, flexural modulus, and flexural strain by 89.7%, 7.5%, and 63.8%, respectively. Through infrared spectrum analysis, it was determined that carboxyl (COOH) and hydroxyl (OH) were successfully introduced on the surface of carbon nanotubes. By analyzing the microstructure, it can be seen that the carboxyl functionalization of CNTs improved the agglomeration of carbon nanotubes. The tensile section of the modified gel material is rougher than that of the pure epoxy resin, showing obvious plastic deformation, and the toughness is improved. According to the data from the calibration experiment, the strain and temperature sensitivity coefficients of the packaged sensor are 1.9864 pm/μm and 0.0383 nm/°C, respectively, which are 1.63 times and 3.61 times higher than those of the bare fiber grating. The results of an applicability study show that the internal structure strain of asphalt rutting specimen changed linearly with the external static load, and the fitting sensitivity is 0.0286 με/N. Combined with ANSYS finite element analysis, it is verified that the simulation analysis results are close to the measured data, which verifies the effectiveness and monitoring accuracy of the sensor. The dynamic load test results reflect the internal strain change trend of asphalt mixture under external rutting load, confirming that the encapsulated FBG sensor is suitable for the long-term monitoring of asphalt pavement strain. Full article
(This article belongs to the Special Issue Synthesis, Properties, and Applications of Novel Polymer-Based Gels)
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40 pages, 1430 KiB  
Article
A Stress Analysis of a Thin-Walled, Open-Section, Beam Structure: The Combined Flexural Shear, Bending and Torsion of a Cantilever Channel Beam
by David W. A. Rees
Appl. Sci. 2025, 15(15), 8470; https://doi.org/10.3390/app15158470 - 30 Jul 2025
Abstract
Channels with three standard symmetrical sections and one asymmetric section are mounted as cantilever beams with the web oriented vertically. A classical solution to the analysis of stress in each thin-walled cantilever channel is provided using the principle of wall shear flow superposition. [...] Read more.
Channels with three standard symmetrical sections and one asymmetric section are mounted as cantilever beams with the web oriented vertically. A classical solution to the analysis of stress in each thin-walled cantilever channel is provided using the principle of wall shear flow superposition. The latter is coupled with a further superposition between axial stress arising from bending and from the constraint placed on free warping imposed at the fixed end. Closed solutions for design are tabulated for the net shear stress and the net axial stress at points around any section within the length. Stress distributions thus derived serve as a benchmark structure for alternative numerical solutions and for experimental investigations. The conversion of the transverse free end-loading applied to a thin-walled cantilever channel into the shear and axial stress that it must bear is outlined. It is shown that the point at which this loading is applied within the cross-section is crucial to this stress conversion. When a single force is applied to an arbitrary point at the free-end section, three loading effects arise generally: bending, flexural shear and torsion. The analysis of each effect requires that this force’s components are resolved to align with the section’s principal axes. These forces are then considered in reference to its centroid and to its shear centre. This shows that axial stress arises directly from bending and from the constraint imposed on free warping at the fixed end. Shear stress arises from flexural shear and also from torsion with a load offset from the shear centre. When the three actions are combined, the net stresses of each action are considered within the ability of the structure to resist collapse from plasticity and buckling. The novelty herein refers to the presentation of the shear flow calculations within a thin wall as they arise from an end load offset from the shear centre. It is shown how the principle of superposition can be applied to individual shear flow and axial stress distributions arising from flexural bending, shear and torsion. Therein, the new concept of a ‘trans-moment’ appears from the transfer in moments from their axes through centroid G to parallel axes through shear centre E. The trans-moment complements the static equilibrium condition, in which a shift in transverse force components from G to E is accompanied by torsion and bending about the flexural axis through E. Full article
15 pages, 3232 KiB  
Article
Residual Flexural Behavior of Hybrid Fiber-Reinforced Geopolymer After High Temperature Exposure
by Yiyang Xiong, Ruiwen Jiang, Yi Li and Peipeng Li
Materials 2025, 18(15), 3572; https://doi.org/10.3390/ma18153572 - 30 Jul 2025
Viewed by 22
Abstract
Cement-based building materials usually exhibit weak flexural behavior under high temperature or fire conditions. This paper develops a novel geopolymer with enhanced residual flexural strength, incorporating fly ash/metakaolin precursors and corundum aggregates based on our previous study, and further improves flexural performance using [...] Read more.
Cement-based building materials usually exhibit weak flexural behavior under high temperature or fire conditions. This paper develops a novel geopolymer with enhanced residual flexural strength, incorporating fly ash/metakaolin precursors and corundum aggregates based on our previous study, and further improves flexural performance using hybrid fibers. The flexural load–deflection response, strength, deformation capacity, toughness and microstructure are investigated by a thermal exposure test, bending test and microstructure observation. The results indicate that the plain geopolymer exhibits a continuously increasing flexural strength from 10 MPa at 20 °C to 25.9 MPa after 1000 °C exposure, attributed to thermally induced further geopolymerization and ceramic-like crystalline phase formation. Incorporating 5% wollastonite fibers results in slightly increased initial and residual flexural strength but comparable peak deflection, toughness and brittle failure. The binary 5% wollastonite and 1% basalt fibers in geopolymer obviously improve residual flexural strength exposed to 400–800 °C. The steel fibers show remarkable reinforcement on flexural behavior at 20–800 °C exposure; however, excessive steel fiber content such as 2% weakens flexural properties after 1000 °C exposure due to severe oxidation deterioration and thermal incompatibility. The wollastonite/basalt/steel fibers exhibit a positive synergistic effect on flexural strength and toughness of geopolymers at 20–600 °C. Full article
(This article belongs to the Section Construction and Building Materials)
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14 pages, 3023 KiB  
Article
Tensile and Flexural Behavior of Metal–Polymer Friction Stir Buttstrap Composite Panels
by Arménio N. Correia, Daniel F. O. Braga, Ricardo Baptista and Virgínia Infante
Polymers 2025, 17(15), 2084; https://doi.org/10.3390/polym17152084 - 30 Jul 2025
Viewed by 55
Abstract
This study investigates the friction stir joining of AA6082-T6 aluminum alloy and Noryl GFN2 polymer in a buttstrap configuration, targeting the development of lightweight cylindrical-shaped structures where the polymer provides thermal, chemical, and electrical insulation, while the aluminum ensures mechanical integrity. A parametric [...] Read more.
This study investigates the friction stir joining of AA6082-T6 aluminum alloy and Noryl GFN2 polymer in a buttstrap configuration, targeting the development of lightweight cylindrical-shaped structures where the polymer provides thermal, chemical, and electrical insulation, while the aluminum ensures mechanical integrity. A parametric analysis was carried out to assess the ability to produce friction stir buttstrap composite panels in a single processing step and assess the resulting tensile and flexural behavior. To that end, travel and rotating speeds ranging from 2150 to 2250 rpm, and 100 to 140 mm/min, respectively, were employed while keeping plunge depth and the tilt angle constant. A total of nine composite joints were successfully produced and subsequently subjected to both tensile and four-point bending tests. The tensile and flexural strength results ranged from 80 to 139 MPa, and 39 to 47 MPa, respectively. Moreover, the microstructural examination revealed that all joints exhibited a defect within the joining region and its size and shape had a significant effect on tensile strength, whereas the flexural strength was less affected with more uniform results. The joining region was also characterized by a decrease in hardness, particularly in the pin-affected region on the aluminum end of the joint, exhibiting a W-shaped pattern. Contrarily, on the polymeric end of the joining region, no significant change in hardness was observed. Full article
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26 pages, 5946 KiB  
Article
Flexural Strength of Cold-Formed Steel Unstiffened and Edge-Stiffened Hexagonal Perforated Channel Sections
by G. Beulah Gnana Ananthi, Dinesh Lakshmanan Chandramohan, Dhananjoy Mandal and Asraf Uzzaman
Buildings 2025, 15(15), 2679; https://doi.org/10.3390/buildings15152679 (registering DOI) - 29 Jul 2025
Viewed by 132
Abstract
Cold-formed steel (CFS) channel beams are increasingly used as primary structural elements in modern construction due to their lightweight and high-strength characteristics. To accommodate building services, these members often feature perforations—typically circular and unstiffened—produced by punching. Recent studies indicate that adding edge stiffeners, [...] Read more.
Cold-formed steel (CFS) channel beams are increasingly used as primary structural elements in modern construction due to their lightweight and high-strength characteristics. To accommodate building services, these members often feature perforations—typically circular and unstiffened—produced by punching. Recent studies indicate that adding edge stiffeners, particularly around circular web openings, can improve flexural strength. Extending this idea, attention has shifted to hexagonal web perforations; however, limited research exists on the bending performance of hexagonal cold-formed steel channel beams (HCFSBs). This study presents a detailed nonlinear finite element (FE) analysis to evaluate and compare the flexural behaviour of HCFSBs with unstiffened (HUH) and edge-stiffened (HEH) hexagonal openings. The FE models were validated against experimental results and expanded to include a comprehensive parametric study with 810 simulations. Results show that HEH beams achieve, on average, a 10% increase in moment capacity compared to HUH beams. However, when evaluated using current Direct Strength Method (DSM) provisions, moment capacities were underestimated by up to 47%, particularly in cases governed by lateral–torsional or distortional buckling. A reliability analysis confirmed that the proposed design equations yield accurate and dependable strength predictions. Full article
(This article belongs to the Special Issue Cold-Formed Steel Structures)
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19 pages, 26478 KiB  
Article
Three-Dimensional Numerical Simulation of Flow Around a Spur Dike in a Meandering Channel Bend
by Yan Xing, Congfang Ai, Hailong Cui and Zhangling Xiao
Fluids 2025, 10(8), 198; https://doi.org/10.3390/fluids10080198 - 29 Jul 2025
Viewed by 115
Abstract
This paper presents a three-dimensional (3D) free surface model to predict incompressible flow around a spur dike in a meandering channel bend, which is highly 3D due to the presence of curvature effects. The model solves the Reynolds-averaged Navier–Stokes (RANS) equations using an [...] Read more.
This paper presents a three-dimensional (3D) free surface model to predict incompressible flow around a spur dike in a meandering channel bend, which is highly 3D due to the presence of curvature effects. The model solves the Reynolds-averaged Navier–Stokes (RANS) equations using an explicit projection method. The 3D grid system is built from a two-dimensional grid by adding dozens of horizontal layers in the vertical direction. Numerical simulations consider four test cases with different spur dike locations in the same meandering channel bend with the same Froude numbers as 0.22. Four turbulence models, the standard k-ε model, the k-ω model, the RNG k-ε model and a nonlinear k-ε model, are implemented in our three-dimensional free surface model. The performance of these turbulence models within the RANS framework is assessed. Comparisons between the model results and experimental data show that the nonlinear k-ε model behaves better than the three other models in general. Based on the results obtained by the nonlinear k-ε model, the highly 3D flow field downstream of the spur dike was revealed by presenting velocity vectors at representative cross-sections and streamlines at the surface and bottom layers. Meanwhile, the 3D characteristics of the downstream separation zone were also investigated. In addition, to highlight the advantage of the nonlinear turbulence model, comparisons of velocity vectors at representative cross-sections between the results obtained by the linear and nonlinear k-ε models are also presented. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics Applied to Transport Phenomena)
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17 pages, 4992 KiB  
Article
Effect of Heat Treatments and Related Microstructural Modifications on High-Cycle Fatigue Behavior of Powder Bed Fusion–Laser Beam-Fabricated Ti-6Al-2Sn-4Zr-6Mo Alloy
by Gianluca Pirro, Alessandro Morri, Alessandra Martucci, Mariangela Lombardi and Lorella Ceschini
Metals 2025, 15(8), 849; https://doi.org/10.3390/met15080849 (registering DOI) - 29 Jul 2025
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Abstract
The study investigates the influence of microstructures on fatigue behavior and failure mechanisms of the α-β titanium alloy Ti6246, fabricated via Powder Bed Fusion-Laser Beam (PBF-LB). In particular, the investigation assesses the effect of two post-processing heat treatments, namely α-β annealing at 875 [...] Read more.
The study investigates the influence of microstructures on fatigue behavior and failure mechanisms of the α-β titanium alloy Ti6246, fabricated via Powder Bed Fusion-Laser Beam (PBF-LB). In particular, the investigation assesses the effect of two post-processing heat treatments, namely α-β annealing at 875 °C (AN875) and solution treatment at 825 °C followed by aging at 500 °C (STA825), on the alloy’s rotating and bending fatigue behavior. The results indicate that the STA825 condition provides superior fatigue resistance (+25%) compared to AN875, due to the presence of a finer bilamellar microstructure, characterized by thinner primary α lamellae (αp) and a more homogeneous distribution of secondary α lamellae (αs) within the β matrix. Additionally, an investigation conducted using the Kitagawa–Takahashi (KT) approach and the El-Haddad model, based on the relationship between the fatigue limit and defect sensitivity, revealed improved crack propagation resistance from pre-existing defects (ΔKth) for the STA825 condition compared to AN875. Notably, the presence of fine αs after aging for STA825 is effective in delaying crack nucleation and propagation at early stages, while refined αp contributes to hindering macrocrack growth. The fatigue behavior of the STA825-treated Ti6246 alloy was even superior to that of the PBF-LB-processed Ti64, representing a viable alternative for the production of high-performance components in the automotive and aerospace sectors. Full article
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