Search Results (80)

Compression–ignition engines emit particulate matter (PM) (soot), prompting the widespread use of diesel particulate filters (DPFs) in the automotive sector. An alternative method for PM reduction involves the use of ultrasonic waves to disperse and modify the structure of exhaust particles. This article presents experimental results of the effects of ultrasonic emitter parameters, including the number, arrangement, and power, along with the engine speed, on the exhaust smoke density. Tests were conducted on a laboratory prototype equipped with six ultrasonic emitters spaced 0.17 m apart. The exhaust source was a diesel engine from a construction excavator, based on the MTZ-80 tractor design, delivering 80 HP and a displacement of 4750 cm³. A regression model was developed to describe the relationship between the engine speed, emitter power and spacing, and smoke density. The optimal configuration was found to involve an emitter power of 319.35 W and a spacing of 1.361 m for a given engine speed. Under the most effective conditions—an engine speed of 1500 rpm, six active emitters, and a total power of 600 W—smoke emissions were reduced by 18%. These findings support the feasibility of using ultrasonic methods as complementary or alternative exhaust gas filtration techniques for non-road diesel engines. Full article

Marine transportation contributes approximately 2.5% of global greenhouse gas emissions. While previous studies have examined biodiesel effects on automotive engines, research on marine applications reveals critical gaps: (1) existing studies focus on single-parameter analysis without considering the complex interactions between biodiesel ratio, engine load, and operating conditions; (2) most research lacks comprehensive lifecycle assessment integration with real-time operational data; (3) previous optimization models demonstrate insufficient accuracy (R² < 0.80) for practical marine applications; and (4) no adaptive algorithms exist for dynamic biodiesel ratio adjustment based on operational conditions. These limitations prevent effective biodiesel implementation in maritime operations, necessitating an integrated multi-parameter optimization approach. This study addresses this research gap by proposing an integrated optimization model for fuel efficiency and emissions of marine diesel engines using biodiesel mixtures under diverse operating conditions. Based on extensive experimental data from two representative marine engines (YANMAR 6HAL2-DTN 200 kW and Niigatta Engineering 6L34HX 2471 kW), this research analyzes correlations between biodiesel blend ratios (pure diesel, 20%, 50%, and 100% biodiesel), engine load conditions (10–100%), and operating temperature with nitrogen oxides, carbon dioxide, and carbon monoxide emissions. Multivariate regression models were developed, allowing prediction of emission levels with high accuracy (R² = 0.89–0.94). The models incorporated multiple parameters, including engine characteristics, fuel properties, and ambient conditions, to provide a comprehensive analytical framework. Life cycle assessment (LCA) results show that the B50 biodiesel ratio achieves optimal environmental efficiency, reducing greenhouse gases by 15% compared to B0 while maintaining stable engine performance across operational profiles. An adaptive optimization algorithm for operating conditions is proposed, providing detailed reference charts for ship operators on ideal biodiesel ratios based on load conditions, ambient temperature, and operational priorities in different maritime zones. The findings demonstrate significant potential for emissions reduction in the maritime sector through strategic biodiesel implementation. Full article

A wide experimental campaign was developed on an automotive turbocharged diesel engine, using two blends between diesel oil and waste cooking oil methyl esters (WCOME) and neat biodiesel. A conventional B7 diesel oil was considered as a reference fuel. The two blends, respectively, included 40 and 70% of WCOME, on a volumetric basis. The influence of biodiesel was analyzed by testing the engine in two part-load operating conditions, applying proper control strategies to the exhaust gas recirculation (EGR) circuit and rail pressure, to assess the interactions between the engine management and the tested fuels. The variable nozzle turbine (VNT) was controlled to obtain a constant level of intake pressure in the two experimental points. Referring to biodiesel effects at constant operating mode, higher WCOME content generally resulted in better efficiency and soot emission, while NO_X emission was negatively affected. EGR activation allowed for limited NO formation but with penalties in soot emission. Furthermore, interactions between the EGR circuit and turbocharger operations and control led to higher fuel consumption and lower efficiency. Finally, the increase in rail pressure corresponded to better soot emission and penalties in NO_X emission. Combining all these effects, the selection of EGR rate and rail pressure values higher than the standard levels resulted in better efficiency, NO_X, and soot emissions when comparing blends and neat biodiesel to conventional B7, granting advantages not only with regard to greenhouse gas emissions. Combustion parameters were also assessed, showing that combustion stability and combustion noise were not negatively affected by biodiesel use. Combustion duration was reduced when using WCOME and its blend, even if the center of combustion was slightly shifted along the expansion stroke. The main contribution of this investigation to the scientific and technical knowledge on biodiesel application to internal combustion engines is related to the development of tests on diesel–biodiesel blends with high WCOME content or neat WCOME, identifying their effects on NO_X emissions, the definition of integrated strategies of HP EGR system, fuel rail pressure, and VNT for the simultaneous reduction in NO_X and soot emissions, and the detailed assessment of the influence of biodiesel on a wide range of combustion parameters. Full article

The transportation sector mainly relied on fossil fuel and is one of the major causes of climate change and environmental pollution. Advances in smart sensing technology are paving the way for the development of clean and intelligent vehicles that lead to a more sustainable transportation system. In response, the automotive industry is actively engaging in new sensor technologies and innovative control and diagnostic algorithms that improve energy sustainability and reduce vehicle emissions. In particular, recent regulations for diesel vehicles require the integration of smart soot sensors to deal with particulate filter on-board diagnostic (OBD) challenges. Meeting the recent, more stringent OBD requirements will be difficult using traditional diagnostic approaches. This study investigates an advanced diagnostic strategy to assess particulate filter health based on resistive soot sensors and available engine variables. The sensor data are projected to generate a 2D signature that reflects the changes in filtration efficiency. A relevant feature (character) is then extracted from the generated signature that can be transformed into an analytical expression used as an indicator of DPF malfunction. The diagnostic strategy uses an adaptive approach that dynamically adjusts the signature’s characters according to the engine’s operating conditions. A correction factor is calculated using an optimization algorithm based on the integral of engine speed measurements and IMEP set points during each sensor loading period. Different cost functions have been tested and evaluated to improve the diagnostic performance. The proposed adaptive approach is model-free and eliminates the need for subsystem models, iterative algorithms, and extensive calibration procedures. Furthermore, the time-consuming and inaccurate estimation of soot emissions upstream of the DPF is avoided. It was evaluated on a validated numerical platform under NEDC driving conditions with simultaneous dispersions on engine-out soot concentration and soot sensor measurements. The promising results highlight the robustness and superior performance of this approach compared to a diagnostic strategy solely reliant on sensor data. Full article

Hybrid electric vehicles are essential in the automotive industry. Combining electric propulsion with biofuels to power the electric motor and the internal combustion engine offers enormous potential to reduce fuel consumption and polluting emissions. However, to operate efficiently, HEVs require an EMS that decides whether the vehicle is propelled by the combustion engine or the electric motor while managing power generation and the battery charge state. This work analyzes the use of biodiesel as a fuel in hybrid electric vehicles (HEVs). For this purpose, the mechanical behavior of a diesel engine was experimentally determined using a B10 blend to evaluate its power, torque, emissions, and operating behavior, such as temperatures and pressures. The engine used was a 2.5 L four-stroke with 131 hp at 3600 rpm to complete the efficiency map considering power, torque, and combustion. Finally, an energy management strategy based on an efficiency map is proposed. The results show that it is possible to use a specific operating range of the combustion engine with maximum efficiency while maintaining an optimal battery state of charge (SOC). Full article

Diesel-engine Heavy-Duty Vehicle (HDV) exhaust gas mixture contains pollutants including unburned hydrocarbons, carbon monoxide, nitrogen oxides, and particulate matter. A catalyst-based emission control system is commonly used to eliminate the above pollutants. However, the excess of oxygen that exists in the exhaust gasses of diesel engines hinders the efficient and selective reduction of nitrogen oxides over conventional catalytic converters. The AdBlue^® solution, which is currently used to eliminate nitrogen oxides, is based on ammonia. The latter is toxic in high concentrations. The aim of this work is to develop an Oxygen Reduction System (ORS) to remove oxygen from the exhaust gas of diesel engines, allowing the successful catalytic reduction of nitrogen oxides on a reduction catalyst without the need for ammonia. The ORS device consists of dense composite dual-phase membranes that allow the permeation of oxygen and carbon dioxide. Even though the oxygen concentration gradient across the membranes favors oxygen spontaneous diffusion from the atmosphere to the exhaust gas, the carbonate ion-based technology proposed herein utilizes the big difference in the concentration of carbon dioxide across the membrane to remove oxygen without any power consumption requirement. The results of this study are promising for the application of O₂ reduction in diesel HDVs. Full article

This paper explores the integration and advancements of artificial neural networks (ANNs) in modeling diesel engine performance, particularly focusing on biodiesel-fueled engines. ANNs have emerged as a vital tool in predicting and optimizing engine parameters, contributing to the enhancement of fuel efficiency and a reduction in emissions. The novelty of this review lies in its critical analysis of the existing literature on ANN applications in biodiesel engines, identifying gaps in optimization and emission control. While ANNs have shown promise in predicting engine parameters, fuel efficiency, and emission reduction, this paper highlights their limitations and areas for improvement, especially in the context of biodiesel-fueled engines. The integration of ANNs with big data and sophisticated algorithms paves the way for more accurate and reliable engine modeling, essential for advancing sustainable and eco-friendly automotive technologies. This research underscores the growing importance of ANNs in optimizing biodiesel-fueled diesel engines, aligning with global efforts towards cleaner and more sustainable energy solutions. Full article

Water in the engine/combustion chamber is not a novel phenomenon. Even humidity has a major effect on internal combustion engine emissions and can thus be considered the first invisibly present emission technology. With modern techniques, the problematic aspects of water, such as corrosion and lubrication issues, seem to disappear, and the benefits of water’s effect in combustion may also be enhanced in the context of EURO 7. The current study examines the literature on the effects of water on diesel combustion in chronological sequence, focusing on changes over the last three decades. Then it analyzes and re-evaluates the water effect in the current technology and the forthcoming Euro 7 regulatory context, comparing the conclusions with current automotive applications and mobility trends, in order to show the possible benefits and prospective research avenues in this sector. Techniques introducing water to combustion could be a major approach in terms of the EURO 7 retrofit mandate, as well as a feasible technique for concurrent nitrogen oxides and particulate reduction. Full article

Fuels should behave appropriately in all sections of the engine system: the engine, fuel delivery system, and tank. Fuel quality can be linked to the following three crucial areas: performance, fitness for current use, and stability. Classical methods of diesel fuel examination mostly rely on the absolute value measurement of one specific parameter while stabilizing outside conditions. In contrast, multiparametric methods depend on simultaneously measuring a set of parameters. Therefore, multiparametric methods open the possibility of intriguing new examinations and classifications of diesel fuel quality while raising specific issues relating to the instrumentation and construction of sensing devices. This paper presents a review, based on the published literature and the authors’ research, of the current state-of-the-art multiparametric methods for rapid diesel fuel quality classification and related instrumentation, systematizing the various types of methods from the point of view of the principles of their operation. The main conclusion is that different measuring procedures use similar methods of data processing. Moreover, the heavy, costly, and complex devices that enable standard examinations can be converted to simpler devices in the future, whose cost of use is significantly lower. However, to achieve this, progress in electronic devices is required. Full article

Battery-powered electric machines have been replacing classic combustion vehicles for many years in the automotive and heavy industry. This change has a positive impact on the environment and, in the case of working machines, also on the safety and comfort of operators. In underground mining plants, due to limited working space and difficult environmental conditions, the use of battery-powered electric vehicles (BEVs) in place of combustion machines with diesel engines brings even greater benefits in terms of the operator’s work conditions. This article presents the results of comprehensive tests of two roof bolters in a BEV and a vehicle with a combustion engine. The tests were performed in underground conditions, during normal operation of the machines. They covered many aspects of machines’ operation, such as availability; traction properties; battery use; cooling system; efficiency; costs; safety; and ergonomics in terms of gas emissions, noise, vibrations, and generally understood work comfort. The research results showed a significant advantage of the battery-powered machine over the one with a combustion engine. The tests in question are unique due to their scope and the fact that they were carried out in underground conditions, during normal operation, both for the internal combustion machine and its battery-powered equivalent. Full article

The internal combustion engine continues to be the main source of power in various modes of transport and industrial machines. This is due to its numerous advantages, such as easy adaptability, high efficiency, reliability and low fuel consumption. Despite these beneficial qualities of internal combustion engines, growing concerns are related to their negative environmental impacts. As a result, environmental protection has become a major factor determining advancements in the automotive industry in recent years, with the search for alternative fuels being one of the priorities in research and development activities. Among these, fuels of plant origin, mainly alcohols, are attracting a lot of attention due to their high oxygen content (around 35%). These fuels differ from diesel oil, for instance, in kinematic viscosity and density, which can affect the formation of the fuel spray and, consequently, the proper functioning of the compression–ignition engine, as well as the performance and purity of the exhaust gases emitted into the environment. The process of spray formation in direct injection compression–ignition engines is extremely complicated and requires detailed analysis of the fast-changing variables. This explains the need for using complicated research equipment enabling visualisation tests and making it possible to gain a more accurate understanding of the processes that take place. The present article aims to present the methodology for alternative fuel visualisation tests. To achieve this purpose, sprays formed by diesel–ethanol blends were recorded. A visualisation chamber and a high-speed camera were used for this purpose. The acquired video provided the material for the analysis of the changes in the vertex angle of the spray formed by the fuel blends. The test was carried out under reproducible conditions in line with the test methodology. The shape of the fuel spray is impacted by an increase in the proportional content of ethanol in the diesel and dodecanol blend. Based on the present findings, it is possible to note that the values of the vertex angle in the spray produced by the diesel–ethanol blend with the addition of dodecanol are most similar to those produced by diesel oil at an injection pressure of 100 MPa. The proposed methodology enables an analysis of the injection process based on the spray macrostructure parameters, and it can be applied in the testing of alternative fuels. Full article

Hydrogen combustion engine vehicles have the potential to rapidly enter the market and reduce greenhouse gas emissions (GHG) compared to conventional engines. The ability to provide a rapid market deployment is linked to the fact that the industry would take advantage of the existing internal combustion engine production chain. The aim of this paper is twofold. First, it aims to develop a methodology for applying life-cycle assessment (LCA) to internal combustion engines to estimate their life-cycle GHG emissions. Also, it aims to investigate the decarbonization potential of hydrogen engines produced by exploiting existing diesel engine technology and assuming diverse hydrogen production routes. The boundary of the LCA is cradle-to-grave, and the assessment is entirely based on primary data. The products under study are two monofuel engines: a hydrogen engine and a diesel engine. The hydrogen engine has been redesigned using the diesel engine as a base. The engines being studied are versatile and can be used for a wide range of uses such as automotive, cogeneration, maritime, off-road, and railway; however, this study focuses on their application in pickup trucks. As part of the redesign process, certain subsystems (e.g., combustion, injection, ignition, exhaust gas recirculation, and exhaust gas aftertreatment) have been modified to make the engine run on hydrogen. Results revealed that employing a hydrogen engine using green hydrogen (i.e., generated from water electrolysis using wind-based electricity) might reduce GHG emission by over 90% compared to the diesel engine This study showed that the benefits of the new hydrogen engine solution outweigh the increase of emissions related to the redesign process, making it a potentially beneficial solution also for reconditioning current and used internal combustion engines. Full article

Chlorinated organic compounds, as contaminants in marine fuels, have caused severe damage, affecting both main and auxiliary engines. Contaminated fuels can cause serious damage to an engine and its components, corroding fuel pumps and blocking filters, for example. This affects the operation of the engine, and, in the most severe cases, vessel safety. This study considered fossil diesel containing hydrochloric acid as a possible product formed under certain conditions in fuel contaminated with COCs and its effects on carbon steel, stainless steel, tempering steel, and aluminum. Five fuel samples with different concentrations of hydrochloric acid were prepared, plus one sample of diesel and water. Metal bars were partially immersed in the fuel samples and stored at room temperature for approximately one month. A visual assessment found corrosion across the entire surface of all metal bars when exposed to fuel samples containing hydrochloric acid. Even the smallest acid content (25 ppm) caused corrosion, and the effects were already observable after only two days of exposure. Despite their acid contamination, the measured fuel properties fulfilled the standard for automotive fuels at the beginning of the test. The water in the diesel sample did not cause any visible corrosion. Full article

Biodiesel has emerged as a progressively widespread and significant alternative to traditional diesel fuel within the transportation sector. Despite its growing popularity, the issue of corrosive tendencies upon interaction with both moving and static components of diesel engines and fuel systems poses a serious concern. This research endeavors to assess the corrosion characteristics of materials commonly found in automotive fuel systems when exposed to various blends of rapeseed oil biodiesel and diesel. The study involved static immersion tests, lasting 3360 h at room temperature, using B0, B20, B40, B60, B80, and B100 fuels. Copper, brass, aluminum, zinc, and stainless steel plate samples were subjected to these tests. The evaluation at the conclusion of the study included weight loss measurements, corrosion rate calculations, and observation of changes in the exposed metal surfaces. Surface morphology was scrutinized using a Bresser LCD MICRO 5MP digital microscope. Additionally, the total acid number (TAN) was employed to assess alterations in fuel acidity before and after the immersion tests. Full article

Methanol has been identified as a transition fuel for the decarbonisation of combustion-based industries, including automotive and maritime. This study aims to conduct a critical review of methanol combustion in compression ignition engines and analyse the reviewed studies’ results to quantify methanol use’s impact on engine performance and emissions characteristics. The diesel and diesel–methanol operation of these engines are comparatively assessed, demonstrating the trade-offs between the methanol fraction, the key engine performance parameters, including brake thermal efficiency, peak in-cylinder pressure, heat release rate, and temperature, as well as the carbon dioxide, carbon monoxide, nitrogen oxides, and particulate matter emissions. The types of the reviewed engines considering the main two combustion methods, namely premixed and diffusion combustion, are discussed. Research gaps are identified, and recommendations for future research directions to address existing challenges for the wider use of methanol as a marine fuel are provided. This comprehensive review provides insights supporting methanol engine operation, and it is expected to lead to further studies towards more efficient use of methanol-fueled marine engines. Full article