Search Results (346)

In industrial production, flue gas heat exchangers are often affected by the low-temperature condensation of industrial flue gas due to the influence of the working environment, resulting in serious ash deposition and corrosion. In order to solve this problem, in this study, we developed an ash deposition and corrosion monitoring system to compare the ash deposition prevention performance and corrosion resistance of different materials, as well as its influence on the heat transfer performance of different materials in the same environment. The following coatings were selected for the experiment (values in parentheses are the concentrations of the added compounds): ND, Q235, 316L, Ni-Cu (0.4 g/L)-P, Ni-P-SiO₂ (40 g/L), Ni-Cu (0.4 g/L)-P-SiO₂ (20 g/L), Ni-Cu (0.4 g/L)-P-SiO₂ (40 g/L), and Ni-Cu (0.4 g/L)-P-SiO₂ (60 g/L). The results show that the Ni-Cu (0.4 g/L)-P-SiO₂ (40 g/L) coating has excellent corrosion resistance, while the Ni-Cu (0.4 g/L)-P-SiO₂ (60 g/L) coating shows excellent antifouling performance. Through the comparative analysis of polarization curves, impedance spectra, and coupled corrosion experiments, the test materials were ranked as follows based on their corrosion resistance: 316L > Ni-Cu-P-SiO₂ (40 g/L) > Ni-Cu-P-SiO₂ (20 g/L) > Ni-P-SiO₂ > Ni-Cu-P-SiO₂ (60 g/L) > Ni-Cu-P > ND > Q235. It was also demonstrated that the new coated pipes were able to reduce the exhaust temperature below the dew point and maximize the recovery of energy from the exhaust gas. The acid–ash coupling mechanism of the coating in the flue gas environment was further analyzed, and an acid–ash coupling model based on Cu and SiO₂ is proposed. This model analyzes the effect of the coating under the acid–ash coupling mechanism. Using coated tubes in heat exchangers helps to recover waste heat from coal-fired boilers, enhance heat exchange efficiency, extend the service life of heat exchangers, and reduce costs. Full article

Industrial processes like farming, food processing, petroleum refinery, and leather manufacturing produce a lot of high-salinity wastewater. This wastewater presents serious environmental risks, such as soil degradation, eutrophication, and water salinization, if it is released without adequate treatment. The sources and features of high-salinity wastewater are outlined in this review, along with the main methods for removing organic pollutants, such as physicochemical, biological, and combined treatment approaches. Membrane separation, coagulation–flocculation, and advanced oxidation processes are the primary physicochemical techniques. Anaerobic and aerobic technologies are the two categories into which biological treatments fall. Physicochemical–biological combinations and the fusion of several physicochemical techniques are examples of integrated technologies. In order to achieve sustainable and effective treatment and resource recovery of high-salinity wastewater, this review compares the effectiveness and drawbacks of each method and recommends that future research concentrate on the development of salt-tolerant catalysts, anti-fouling membrane materials, halophilic microbial consortia, and optimized hybrid treatment systems. Full article

This study reviews the methods and materials used in industry and ship maintenance to remove rust, marine deposits and paint from ships. It also reviews how this waste is transferred and repurposed into useful materials. The notion of recycling in this field of application represents the reuse of the waste blend of the abrasive grit material along with the mineral residues, antifouling agents and coatings removed in meaningful applications. They are used in building construction materials, road construction blends, insulation surfaces, renewed composites and coatings. The main concern of the experts is the presence of heavy metals that limit the applications of the waste mixes. Therefore, a thorough characterization of the waste stream is paramount to ensure its safety and suitability for repurposing. Furthermore, the study investigates the potential for upcycling these waste materials into higher-value products, moving beyond simple reuse to create new economic opportunities. Ultimately, the goal is to convert a former waste stream into a valuable resource, aligning with circular economic principles. Full article

Membrane separation technology can be operated in moderate conditions with low energy consumption and has been widely explored and increasingly applied in the water treatment, food, chemical, and pharmaceutical industries. As an upgraded counterpart, stimulus-responsive membranes can respond to external stimuli (such as light, temperature, pH, electric field, magnetic field, etc.) and actively modulate their own physical and chemical properties, thus showing self-adaptive ability and improved performance. This review provides a comprehensive overview of the recent advancements in the design principles, fabrication methods, and applications of these stimulus-responsive membranes. The challenges and future directions in this field are also prospectively discussed, highlighting the potential for further innovation and industrial applications of stimulus-responsive membranes. Full article

Photoelectrochemical (PEC) sensors have garnered increasing attention due to their high sensitivity, low background signal, and rapid response. The incorporation of hydrogels into PEC platforms has significantly expanded their analytical capabilities by introducing features such as biocompatibility, tunable porosity, antifouling behavior, and mechanical flexibility. This review systematically categorizes hydrogel materials into four main types—nucleic acid-based, synthetic polymer, natural polymer, and carbon-based—and summarizes their functional roles in PEC sensors, including structural support, responsive amplification, antifouling interface construction, flexible electrolyte integration, and visual signal output. Representative applications are highlighted, ranging from the detection of ions, small biomolecules, and biomacromolecules to environmental pollutants, photodetectors, and flexible bioelectronic devices. Finally, key challenges—such as improving fabrication scalability, enhancing operational stability, integrating emerging photoactive materials, and advancing bio-inspired system design—are discussed to guide the future development of hydrogel-enhanced PEC sensing technologies. Full article

Municipal wastewaters pose a severe risk to the environment and human health when discharged untreated. This is due to their high content of pathogens, such as viruses and bacteria, which can cause diseases like cholera. Herein, the research and development of porphyrin-modified polyethersulfone (PES) ultrafiltration (UF) membranes was conducted to improve bacterial inactivation in complex municipal wastewater and enhance the fouling resistance and filtration performance. The synthesis and fabrication of porphyrin nanofillers and the resultant membrane characteristics were studied. The incorporation of porphyrin-based nanofillers improved the membrane’s hydrophilicity, morphology, and flux (247 Lm⁻² h⁻¹), with the membrane contact angle (CA) decreasing from 90° to ranging between 58° and 50°. The membrane performance was monitored for its flux, antifouling properties, reusability potential, municipal wastewater, and humic acid. The modified membranes demonstrated an effective application in wastewater treatment, achieving notable antibacterial activity, particularly under light exposure. The In-BP@SW/PES membrane demonstrated effective antimicrobial photodynamic effects against both Gram-positive S. aureus and Gram-negative E. coli. It achieved at least a 3-log reduction in bacterial viability, meeting Food and Drug Administration (FDA) standards for efficient antimicrobial materials. Among the variants tested, membranes modified with In-PB@SW nanofillers exhibited superior antifouling properties with flux recovery ratios (FRRs) of 78.9% for the humic acid (HA) solution and 85% for the municipal wastewater (MWW), suggesting a strong potential for long-term filtration use. These results highlight the promise of porphyrin-functionalized membranes as multifunctional tools in advanced water treatment technologies. Full article

Long-range underwater gliders (LRUGs) have emerged as essential platforms for sustained and autonomous observation in deep and remote marine environments. This paper provides a comprehensive review of their developmental status, performance characteristics, and application progress. Emphasis is placed on two critical enabling technologies that fundamentally determine endurance: lightweight, pressure-resistant hull structures and high-efficiency buoyancy-driven propulsion systems. First, the role of carbon fiber composite pressure hulls in enhancing energy capacity and structural integrity is examined, with attention to material selection, fabrication methods, compressibility compatibility, and antifouling resistance. Second, the evolution of buoyancy control systems is analyzed, covering the transition to hybrid active–passive architectures, rapid-response actuators based on smart materials, thermohaline energy harvesting, and energy recovery mechanisms. Based on this analysis, the paper identifies four key technical challenges and proposes strategic research directions, including the development of ultralight, high-strength structural materials; integrated multi-mechanism antifouling technologies; energy-optimized coordinated buoyancy systems; and thermally adaptive glider platforms. Achieving a system architecture with ultra-long endurance, enhanced energy efficiency, and robust environmental adaptability is anticipated to be a foundational enabler for future long-duration missions and globally distributed underwater glider networks. Full article

Zwitterionic hydrogels have emerged as eco-friendly anti-fouling materials owing to their superior hydration-mediated resistance to biofouling. Nevertheless, their practical utility remains constrained by intrinsically poor mechanical robustness. Herein, this study proposes a novel strategy to develop novel tough zwitterionic hydrogels by freezing the gels’ polymer network. As a proof of concept, a zwitterionic hydrogel was synthesized via copolymerization of hydrophobic monomer phenyl methacrylate (PMA) and hydrophilic cationic monomer N-(3-dimethylaminopropyl) methacrylamide (DMAPMA), followed by post-oxidation to yield a zwitterionic structure. At service temperature, the rigid and hydrophobic PMA segments remain frozen, while the hydrophilic zwitterionic units maintain substantial water content by osmotic pressure. Synergistically, the zwitterionic hydrogel achieves robust toughness and adhesiveness, with high rigidity (66 MPa), strength (4.78 MPa), and toughness (2.53 MJ/m³). Moreover, the hydrogel exhibits a distinct temperature-dependent behavior by manifesting softer and more stretchable behavior after heating, since the thawing of the gel network at high temperatures increases segmental mobility. Therefore, it achieved satisfactory adhesiveness to substrates (80 kPa). Additionally, the hydrogel demonstrated remarkable anti-fouling performance, effectively suppressing biofilm formation and larval attachment. In summary, this work opens up promising prospects for the development of zwitterionic hydrogels with high application potential. Full article

Marine biofouling significantly impacts the performance and longevity of polymer-based marine structures, particularly those designed for hydrodynamic applications such as Vortex-Induced Vibration suppression systems. Traditional antifouling solutions rely on copper-based multilayer coatings, which present challenges including mechanical vulnerability (e.g., chipping and scratching), high material and labor demands, and environmental concerns such as volatile organic compound emissions and copper leaching. Recent developments in material science have introduced an alternative system involving the direct incorporation of copper oxide (Cu₂O) into high-density polyethylene (HDPE) during the molding process. This study conducts a comparative life cycle assessment (LCA) of two antifouling integration methods—System 1 (traditional coating-based) and System 2 (Cu₂O-impregnated HDPE)—evaluating their environmental impact across production, application, use, and end-of-life stages. The functional unit used for this study was 1 square meter for a time period of five years. Using ISO 14040-compliant methodology and data from Ecoinvent and OpenLCA, three impact categories were assessed: global warming potential (GWP), cumulative energy demand (CED), and marine aquatic ecotoxicity Potential (MAETP). The results indicate that System 2 outperforms System 1 in GWP (4.42 vs. 5.65 kg CO₂-eq), CED (75.3 vs. 91.0 MJ-eq), and MAETP (327,002 vs. 469,929 kg 1,4-DCB-eq) per functional unit over a five-year lifespan, indicating a 21.8%, 17.3%, and 30.4% reduction in the key impact factors, respectively. These results suggest that direct Cu₂O incorporation offers a more environmentally sustainable and mechanically resilient antifouling strategy, supporting the potential of embedded antifouling systems to shift industry practices toward more sustainable marine infrastructure. Full article

Microbial contamination is a global concern with impacts on a variety of industries ranging from marine to biomedical applications. Recent research on hydrophilic polymer-based coatings is focused on combining antifouling polymers with nanomaterials to enhance mechanical, optical, and stimuli-responsive properties, yielding colour changing, self-healing, and super hydrophilic materials. This study combines the hydrophilic and antifouling properties of vitamin B5 analogous methacrylamide (B5AMA)-based polymers with stimuli-responsive anthocyanin-dye-loaded cellulose nanocrystals (CNCs) to develop antifouling materials with colour changing capabilities upon bacterial contamination. Poly(B5AMA)-grafted CNCs were prepared through surface-initiated photoiniferter reversible addition fragmentation chain transfer (SP-RAFT) polymerization and characterized through proton nuclear magnetic resonance (¹H-NMR), transmission electron microscopy (SEM/TEM), and X-ray photon spectroscopy (XPS) to confirm the formation of surface-grafted polymer chains. The bare CNCs and poly(B5AMA)-grafted CNCs were loaded with anthocyanin dye and evaluated for pH-dependent colour changing capabilities. Interestingly, anthocyanin-loaded CNCs demonstrated vibrant colour changes in both solution and dried film form upon bacterial contamination; however, limited colour changing capabilities of the composites, specifically in dried film form, were attributed to the enhanced dispersibility and antifouling capabilities of the polymer-coated CNCs. Full article

Biofouling, the accumulation of marine organisms on submerged surfaces, presents a significant challenge to the design, performance, and maintenance of offshore wind turbines (OWTs). This work synthesizes current knowledge on the physical and operational impacts of biofouling on OWT marine substructures, with a particular focus on how it alters hydrodynamic loading, increases drag and mass, and affects fatigue and structural response. Drawing from experimental studies, computational modeling, and real-world observations, this paper highlights the critical need to integrate biofouling effects into design practices. Additionally, emerging mitigation strategies are explored, including advanced antifouling materials and AI-driven monitoring systems, which offer promising solutions for long-term biofouling management. By addressing both engineering and ecological perspectives, this paper underscores the importance of developing robust, adaptive approaches to biofouling that can support the durability, reliability, and environmental sustainability of the offshore wind industry. Full article

As an emerging energy-saving approach, bio-inspired drag reduction technology has become a key research direction for reducing energy consumption and greenhouse gas emissions. This study introduces the latest research progress on bio-inspired microstructured surfaces in the field of underwater drag reduction, focusing on analyzing the drag reduction mechanism, preparation process, and application effect of the three major technological paths; namely, bio-inspired non-smooth surfaces, bio-inspired superhydrophobic surfaces, and bio-inspired modified coatings. Bio-inspired non-smooth surfaces can significantly reduce the wall shear stress by regulating the flow characteristics of the turbulent boundary layer through microstructure design. Bio-inspired superhydrophobic surfaces form stable gas–liquid interfaces through the construction of micro-nanostructures and reduce frictional resistance by utilizing the slip boundary effect. Bio-inspired modified coatings, on the other hand, realize the synergistic function of drag reduction and antifouling through targeted chemical modification of materials and design of micro-nanostructures. Although these technologies have made significant progress in drag reduction performance, their engineering applications still face bottlenecks such as manufacturing process complexity, gas layer stability, and durability. Future research should focus on the analysis of drag reduction mechanisms and optimization of material properties under multi-physical field coupling conditions, the development of efficient and low-cost manufacturing processes, and the enhancement of surface stability and adaptability through dynamic self-healing coatings and smart response materials. It is hoped that the latest research status of bio-inspired drag reduction technology reviewed in this study provides a theoretical basis and technical reference for the sustainable development and energy-saving design of ships and underwater vehicles. Full article

As critical interfaces bridging biological systems and electronic devices, the performance of bioelectrodes directly determines the sensitivity, selectivity, and reliability of biosensors. Recent advancements in functional nanomaterials (e.g., carbon nanomaterials, metallic nanoparticles, 2D materials) have substantially enhanced the application potential of bioelectrodes in disease detection, metabolic monitoring, and early diagnosis through strategic material selection, structural engineering, interface modification, and antifouling treatment. This review systematically examines the latest progress in nanomaterial-enabled interface design of bioelectrodes, with particular emphasis on performance enhancements in electrophysiological/electrochemical signal acquisition and multimodal sensing technologies. We comprehensively analyze cutting-edge developments in dynamic metabolic parameter monitoring for chronic disease management, as well as emerging research on flexible, high-sensitivity electrode interfaces for early disease diagnosis. Furthermore, this work focused on persistent technical challenges regarding nanomaterial biocompatibility and long-term operational stability while providing forward-looking perspectives on their translational applications in wearable medical devices and personalized health management systems. The proposed framework offers actionable guidance for researchers in this interdisciplinary field. Full article

Long-chain imidazolium-based ionic liquids (ILs) possess a broad-spectrum biological activity and are considered promising antifouling agents for protective coatings. A new hydrophobic IL, 1-dodecyl-3-methylimidazolium dodecylbenzenesulfonate (C₁₂C₁IM-DBS), has been synthesized, and a modified epoxy coating material containing 10, 20, and 30 wt% of this IL was prepared by dissolution of C₁₂C₁IM-DBS in commercial DER 331 epoxy resin, followed by a curing phase with diethylenetriamine. Infrared analysis revealed physicochemical interactions between the hydroxyl groups of the resin and the IL. Spectrophotometric studies showed no release of C₁₂C₁IM-DBS after 30 days of exposure of the modified coatings to water. The plasticizing effect of the IL on the epoxy resin was established by differential scanning calorimetry analysis. The introduction of 10 and 20% C₁₂C₁IM-DBS into DER 331 reduced its glass transition temperature from 122.8 °C to 109.3 and 91.5 °C, respectively. The hardness of epoxy resin decreased by approximately 26% after the introduction of the IL. Moreover, DER 331/C₁₂C₁IM-DBS coatings on steel substrates showed significantly improved impact resistance compared to neat resin. The antibiofilm efficiency of DER 331/C₁₂C₁IM-DBS coatings was evaluated by assessing the capability of two biofilm-forming model strains, Staphylococcus aureus ATCC 25923 and Pseudomonas aeruginosa PA01, to form attached biofilms on the surface. The IL effectively inhibited S. aureus surface-associated biofilm development even at the lowest content of 10%. On the contrary, an approximately 50% inhibition of biofilm metabolic activity was detected for DER 331/C₁₂C₁IM-DBS coatings containing 20% and 30% of the IL. Overall, the results of this study indicate that the hydrophobic IL C₁₂C₁IM-DBS is an efficient modifying additive for epoxy resins, which can significantly improve their operational properties for various industrial applications. Full article

To address the challenges of cotton cellulose materials being susceptible to environmental humidity and pollutant erosion, a strategy for constructing superhydrophobic functional coatings with biomimetic micro–nano composite structures was proposed. Through surface silanization modification, diatomite (DEM) and Fe₃O₄ nanoparticles were functionalized with octyltriethoxysilane (OTS) to prepare superhydrophobic diatomite flakes (ODEM) and OFe₃O₄ nanoparticles. Following the multi-scale composite principle, ODEM and OFe₃O₄ nanoparticles were blended and crosslinked via the hydroxyl-initiated ring-opening polymerization of epoxy resin (EP), resulting in an EP/ODEM@OFe₃O₄ composite coating with hierarchical roughness. Microstructural characterization revealed that the micrometer-scale porous structure of ODEM and the nanoscale protrusions of OFe₃O₄ form a hierarchical micro–nano topography. The special topography combined with the low surface energy property leads to a contact angle of 158°. Additionally, the narrow bandgap semiconductor characteristic of OFe₃O₄ induces the localized surface plasmon resonance effect. This enables the coating to attain 80% light absorption across the 350–2500 nm spectrum, and rapidly heat to 45.8 °C within 60 s under 0.5 sun, thereby demonstrating excellent deicing performance. This work provides a theoretical foundation for developing environmentally tolerant superhydrophobic photothermal coatings, which exhibit significant application potential in the field of anti-icing and anti-fouling. Full article