Search Results (601)

Water supply and sewage drainage pipes have a critical role to play in the provision of clean water and sanitation, and pipe material selection influences infrastructure life, water quality, and microbial communities. Zinc-containing compounds are highly valued due to their mechanical properties, anticorrosion behavior, and antimicrobial properties. However, the effect of zinc salts, such as zinc sulfate heptahydrate and zinc chloride, on biofilm-forming bacteria, including Escherichia coli and Enterococcus faecalis, is not well established. This study investigates the antibacterial properties of these zinc salts under simulated pipeline conditions using minimum inhibitory concentration assays, biofilm production assays, and antibiotic sensitivity tests. Findings indicate that zinc chloride is more antimicrobial due to its higher solubility and bioavailability of Zn²⁺ ions. At higher concentrations, zinc salts inhibit the development of a biofilm, whereas sub-inhibitory concentrations enhance the growth of biofilm, suggesting a stress response in bacteria. zinc chloride also enhances antibiotic efficacy against E. coli but induces resistance in E. faecalis. These findings highlight the dual role of zinc salts in preventing biofilm formation and modulating antimicrobial resistance, necessitating further research to optimize material selection for water distribution networks and mitigate biofilm-associated risks in pipeline systems. Full article

Acrylic resin is a polymer with strong crosslinking density and strength, and it is commonly used as a matrix in water-based coatings. Barium europium phosphate (Ba₃Eu(PO₄)₃) is a novel functional filler that is expected to provide anti-corrosive effects to coatings. In this study, Ba₃Eu(PO₄)₃ was prepared by the high-temperature solid-phase method and applied to acrylic anti-corrosion coatings. The influence of the molar ratio of reactants on Ba₃Eu(PO₄)₃ purity was studied. The anti-corrosion performance of the coating was investigated. It was found that, when BaCO₃:Eu₂O₃:(NH₄)H₂PO₄ = 3:0.5:3 and the reaction was carried out at 950 °C for 1000 min, high-purity Ba₃Eu(PO₄)₃ can be obtained, according to XRD and EDS tests. SEM shows that Ba₃Eu(PO₄)₃ has good crystal morphology and a porous morphology. TEM revealed that its structure was intact. When Ba₃Eu(PO₄)₃ was added to a relative resin content of 5 wt%, the anti-corrosion performance of the coating was the best after 168 h, with the lowest Tafel current density of 9.616 μA/cm² and the largest capacitance arc curvature radius. The salt spray resistance test showed that the corrosion resistance of the 5 wt% Ba₃Eu(PO₄)₃ coating was also the best, which is consistent with the results of the electrochemical test. Ba₃Eu(PO₄)₃ as a pigment and filler can effectively improve the anti-corrosion performance of water-based industrial coatings. Full article

In this paper, a series of polyaniline (PANI)/Ti₃C₂ MXene composites (PMCs) with a biomimetic structure were prepared and employed as an anticorrosion coating application. First, the PANI was synthesized by oxidative polymerization with ammonium persulfate as the oxidant. Then, 2D Ti₃C₂ MXene nanosheets were prepared by treating the Ti₃AlC₂ using the optimized minimally intensive layer delamination (MILD) method, followed by characterization via XRD and SEM. Subsequently, the PMC was prepared by the oxidative polymerization of aniline monomers in the presence of Ti₃C₂ MXene nanosheets, followed by characterization via FTIR, XRD, SEM, TEM, CV, and UV–Visible. Eventually, the PMC coatings with the artificial biomimetic surface structure of a macaw feather were prepared by the nano-casting technique. The corrosion resistance of the PMC coatings, evaluated via Tafel polarization and Nyquist impedance measurements, shows that increasing the MXene loading up to 5 wt % shifts the corrosion potential (E_corr) on steel from −588 mV to −356 mV vs. SCE, reduces the corrosion current density (I_corr) from 1.09 µA/cm² to 0.035 µA/cm², and raises the impedance modulus at 0.01 Hz from 67 kΩ to 3794 kΩ. When structured with the hierarchical feather topography, the PMC coating (Bio-PA-MX-5) further advances the E_corr to +103.6 mV, lowers the I_corr to 7.22 × 10⁻⁴ µA/cm², and boosts the impedance to 96,875 kΩ. Compared to neat coatings without biomimetic structuring, those with engineered biomimetic surfaces showed significantly improved corrosion protection performance. These enhancements arise from three synergistic mechanisms: (i) polyaniline’s redox catalysis accelerates the formation of a dense passive oxide layer; (ii) MXene nanosheets create a tortuous gas barrier that cuts the oxygen permeability from 11.3 Barrer to 0.9 Barrer; and (iii) the biomimetic surface traps air pockets, raising the water contact angle from 87° to 135°. This integrated approach delivers one of the highest combined corrosion potentials and impedance values reported for thin-film coatings, pointing to a general strategy for durable steel protection. Full article

This study investigates the influence of cerium nitrate (Ce(NO₃)₃·6H₂O) content on the performance of Ce(III)/CF/BN/EPN coatings intended for heat exchangers. A series of Ce(III)/carbon fibre (CF)/boron nitride (BN)/epoxy phenolic (EPN) coatings are fabricated with varying concentrations of Ce(NO₃)₃·6H₂O. The results of SEM and EDS show that the dissolution of cerium nitrate in acetone due to the particulate form causes it to be distributed in a diffuse state in the coating. This diffuse distribution does not significantly alter the porosity or structural morphology of the coating. With the increase in cerium nitrate content, both the EIS test results and mechanical damage tests indicate a progressive improvement in the corrosion resistance and self-healing properties of the coatings, while the thermal conductivity (TC) remains largely unaffected. The Ce in the coating reacts with the water molecules penetrating into the coating to generate Ce₂O₃ and CeO₂ with protective properties to fill the permeable pores inside the coating or to form a passivation film at the damaged metal–coating interface, which enhances the anticorrosive and self-repairing properties of the coating. However, the incorporation of Ce(NO₃)₃·6H₂O does not change the distribution structure of the filler inside the coating. As a result, the phonon propagation path, rate, and distance remain unchanged, leading to negligible variation in the thermal conductivity. Therefore, at a cerium nitrate content of 2.5 wt%, the coating exhibits the best overall performance, characterised by a |Z|_0.1Hz value of 6.08 × 10⁹ Ω·cm² and a thermal conductivity of approximately 1.4 W/(m·K). Full article

Nanostructured multilayer anticorrosion coatings offer an effective strategy to mitigate the poor corrosion resistance of aluminum alloys and extend their service life. In this study, four types of Ti/Cr multilayer coatings with varied modulation periods along the growth direction were deposited on 7050 aluminum alloy substrates using direct current magnetron sputtering. The cross-sectional microstructure of the coatings was characterized by scanning electron microscopy (SEM), while their mechanical and corrosion properties were systematically evaluated through nanoindentation and electrochemical measurements. The influence of modulation period distribution on the corrosion resistance of Ti/Cr multilayers was thoroughly investigated. The results show that the average thickness of the Ti/Cr multilayer coatings is 680 nm, the structure is dense, and the coarse columnar crystals are not seen. All Ti/Cr multilayer coatings significantly reduced the corrosion current density of 7050 aluminum alloy by about 10 times compared with that of the substrate, showing good protective effect. Modulation period along the coating growth direction decreases the Ti/Cr multilayer coating surface heterogeneous interface density increases, inhibits the formation of corrosion channels, hindering the penetration of corrosive media, and the other three coatings and aluminum alloy compared to its corrosion surface did not see obvious pore corrosion, showing the most excellent corrosion resistance. Full article

To investigate the corrosion resistance of 60Si2MnA spring steel coated with Zn-Al in a domestic atmospheric environment containing harmful salts, the corrosion environmental factors (temperature, humidity, deposited salts, and pH) were obtained through field research. The deliquescence and weathering behavior of harmful salts were studied using impedance methods to establish their characteristic curves. Additionally, a self-designed salt deposition test apparatus was employed to conduct accelerated atmospheric corrosion tests under constant salt deposition (10 g/m²) and controlled temperature and humidity conditions (20 °C/75% RH and 40 °C/75% RH) over different corrosion periods. The results show that noticeable red rust appeared on the samples after one month of corrosion. As the temperature increased, the consumption of the coating accelerated. XRD and Raman analyses reveal that the main corrosion products of the coating materials were ZnO, Zn(OH)₂, and Zn₅(CO₃)₂(OH)₆, while the red rust primarily consisted of iron oxides and hydroxides. In the early stages of corrosion, the self-corrosion current density was relatively low due to the protective effects of the coating and the corrosion product layer, indicating good corrosion resistance. However, in the later stages, the integrity of the coating and the corrosion product layer deteriorated, leading to a significant increase in the self-corrosion current density and a decline in corrosion resistance. This study provides a data foundation for understanding the corrosion behavior of Zn-Al-coated spring steel in atmospheric environments and offers theoretical insights for developing more corrosion-resistant coatings and optimizing anti-corrosion measures. Full article

Stainless steel, due to its exceptional comprehensive properties, has been widely adopted as the primary material for liquid cargo tank containment systems and pipelines in liquefied natural gas (LNG) carriers. However, challenges such as hot cracking, excessive deformation, and the deterioration of welded joint performance during stainless steel welding significantly constrain the construction quality and safety of LNG carriers. While conventional tungsten inert gas (TIG) welding can produce high-integrity welds, it is inherently limited by shallow penetration depth and low efficiency. Magnetic field-assisted TIG welding technology addresses these limitations by introducing an external magnetic field, which effectively modifies arc morphology, refines grain structure, enhances penetration depth, and improves corrosion resistance. In this study, TIG bead-on-plate welding was performed on 304 stainless steel plates, with a systematic investigation into the dynamic arc behavior during welding, as well as the microstructure and anti-corrosion properties of the deposited metal. The experimental results demonstrate that, in the absence of a magnetic field, the welding arc remains stable without deflection. As the intensity of the alternating magnetic field intensity increases, the arc exhibits pronounced periodic oscillations. At an applied magnetic field intensity of 30 mT, the maximum arc deflection angle reaches 76°. With increasing alternating magnetic field intensity, the weld penetration depth gradually decreases, while the weld width progressively expands. Specifically, at 30 mT, the penetration depth reaches a minimum value of 1.8 mm, representing a 44% reduction compared to the non-magnetic condition, whereas the weld width peaks at 9.3 mm, corresponding to a 9.4% increase. Furthermore, the ferrite grains in the weld metal are significantly refined at higher alternating magnetic field intensities. The weld metal subjected to a 30 mT alternating magnetic field exhibits the highest breakdown potential, the lowest corrosion rate, and the most protective passive film, indicating superior corrosion resistance compared to other tested conditions. Full article

The development of power engineering requires the introduction of new materials and technologies to improve the quality and durability of products. One promising direction is the creation of heat-protective coatings for the protection of working surfaces of turbine blades of gas turbine engines operating at temperatures up to 1000–1200 °C. Intermetallic coatings based on iron aluminides (Fe₃Al, FeAl) have high resistance to oxidation due to the formation of an oxide layer: Al₂O₃. However, their application is limited by brittleness due to the so-called third element effect, which can be reduced through alloying with chromium. In this study the processes of formation of Fe–Al–Cr intermetallic coatings produced by air plasma spraying and the mechanisms affecting their stability at high temperatures were investigated. Experimental studies included the analysis of the microhardness, wear resistance, and corrosion resistance of coatings, as well as their phase composition and microstructure. The results showed that the optimization of sputtering parameters, especially in the FrCrAl (30_33) mode, promotes the formation of a coating with improved tribological and anticorrosion characteristics, which is associated with its dense and uniform structure. These data have an important practical significance for the creation of wear-resistant and corrosion-resistant coatings applicable in power engineering. Full article

The growing prevalence of bacterial infections and the alarming rise of antimicrobial resistance (AMR) have driven the need for innovative antimicrobial coatings for medical implants and biomaterials. However, implant surface properties, such as roughness, chemistry, and reactivity, critically influence biological interactions and must be engineered to ensure biocompatibility, corrosion resistance, and sustained antibacterial activity. This review evaluates three principal categories of antimicrobial agents utilized in surface functionalization: metal/metaloxide nanoparticles, antibiotics, and phytochemical compounds. Metal/metaloxide-based coatings, especially those incorporating silver (Ag), zinc oxide (ZnO), and copper oxide (CuO), offer broad-spectrum antimicrobial efficacy through mechanisms such as reactive oxygen species (ROS) generation and bacterial membrane disruption, with a reduced risk of resistance development. Antibiotic-based coatings enable localized drug delivery but often face limitations related to burst release, cytotoxicity, and diminishing effectiveness against multidrug-resistant (MDR) strains. In contrast, phytochemical-derived coatings—using bioactive plant compounds such as curcumin, eugenol, and quercetin—present a promising, biocompatible, and sustainable alternative. These agents not only exhibit antimicrobial properties but also provide anti-inflammatory, antioxidant, and osteogenic benefits, making them multifunctional tools for implant surface modification. The integration of these antimicrobial strategies aims to reduce bacterial adhesion, inhibit biofilm formation, and enhance tissue regeneration. By leveraging the synergistic effects of metal/metaloxide nanoparticles, antibiotics, and phytochemicals, next-generation implant coatings hold the potential to significantly improve infection control and clinical outcomes in implant-based therapies. Full article

With the rapid development of marine renewable energy, especially offshore photovoltaic systems, the problem of biofouling of photovoltaic equipment in the marine environment has become increasingly prominent. The attachment of marine organisms such as algae will significantly affect the photoelectric conversion efficiency of photovoltaic panels, thereby reducing the stability and economy of the system. In this study, a composite siloxane coating was designed and prepared. Methyltrimethoxysilane (MTMS) was used as the organosilicon component. The negative potential of the coating was significantly enhanced by incorporating hexagonal boron nitride nanosheets (h-BNNS). This negative potential and the negative charge on the surface of marine organisms, especially algae, would produce electrostatic repulsion, which can effectively reduce the attachment of organisms. The results show that the prepared coating exhibits excellent performance in anti-biofouling, adhesion, chemical stability, transparency, and self-cleaning properties. The transparency of the coating reached 92.7%. After immersion with Chlorella for 28 days, the coverage percentage on the coating surface was only 0.98%, while the coverage percentage on the blank sample was 23.25%. The corrosion resistance and salt resistance of the coating also ensure its stability in complex marine environments, and it has broad application prospects. Full article

To assess how the graphite nanosheet size affects the performance of hydrophilic coatings, graphite nanosheets of various sizes were added to a mullite/kaolin epoxy (EP) coating. The experimental results indicated that the mullite/kaolin EP coating enriched with graphite nanosheets (1.01 ± 0.1 μm) exhibited the highest impedance value of 9.18 × 10⁷ Ω cm², demonstrating the best performance after 2880 h of exposure to salt spray. This implies exceptional wear resistance. Appropriately sized graphite nanosheets can create excellent nanonetworks that cover micropores, which cannot prevent the diffusion of corrosive media and provide excellent mechanical properties to coatings. The results of this study serve as a reference for the industrial application of graphite anticorrosive coatings. Full article

Functional and safety requirements for medical devices are increasing with the continuous advancement of medical technology. To improve the therapeutic effect and safety of medical devices and patients, researchers are constantly exploring new materials and processes. Among them, the preparation of functional surfaces has become an important means to improve the performance of medical devices. This paper provides a comprehensive and critical review of recent advancements in laser processing technologies for the fabrication of functional surfaces in medical devices. Leveraging the unique capabilities of laser-based techniques to precisely tailor micro- and nanoscale surface structures, these methods have demonstrated remarkable potential in enhancing the therapeutic efficacy, biocompatibility, and overall safety of medical implants and surgical instruments. Such innovations are paving the way for the development of next-generation medical devices with multifunctional surface properties, meeting the increasing demands of modern clinical applications. The review focuses on the key applications, including cell function regulation, antibacterial properties, corrosion resistance, friction characteristics, and anti-adhesion properties. It also explores the considerable potential of laser processing technology, while addressing the challenges associated with multifunctional surface design and material selection. Looking ahead, the paper discusses future directions for the application of laser processing in novel materials and complex biomimetic structures. Full article

Graphene, a two-dimensional carbon material, possesses exceptional properties such as high electron mobility, exceptional strength that surpasses that of steel, chemical resistance, environmental friendliness, and a large specific surface area. In this study, we used the modified Hummer process to produce graphene oxide, which was applied to an aluminum alloy substrate as a corrosion-resistant coating. The aluminum alloy used in our study is AA2024, which is widely applied in industry and aircraft. The coating layer was characterized by micro-Raman spectroscopy and atomic force microscopy (AFM) before and after the reduction process. Micro-Raman spectroscopy provided information on the degree of reduction and the presence of functional groups in the coating layer. AFM images enabled the study of surface morphology and topography. After the reduction process, achieved by annealing in an argon atmosphere at 140 °C, micro-Raman spectroscopy and AFM were again used to assess structural and morphological changes. The reduction resulted in the formation of reduced graphene oxide (RGO), which exhibited improved conductivity and stability. The combination of micro-Raman spectroscopy and AFM characterization techniques provided detailed information on the properties and effectiveness of the coating layer. This research contributes to developing anti-corrosion methods using advanced materials and surface engineering techniques. Full article

Growing demand for chemically resistant, thermally stable, and anti-icing coatings has intensified interest in boron nitride (BN)-based materials and surface coatings. In this study, BN coatings were developed on mild steel (MS) via chemical vapour deposition (CVD) at 1200 °C for 15, 30, and 60 min, and their structural, surface, and water-repellent characteristics were evaluated. X-ray diffraction (XRD) and Fourier-transform infrared (FTIR) spectroscopy confirmed the successful formation of BN, while water contact angle measurements indicated high hydrophobicity, demonstrating excellent barrier properties. Scanning electron microscopy (SEM) revealed morphological evolution from flower- and needle-like BN structures in the sample placed in the CVD furnace for 15 min to dense, coral-like, and tubular networks in the samples placed for 30 and 60 min. These findings highlight that BN coatings, particularly the one obtained after 30 min of deposition, have a high hydrophobic character following the Cassie–Baxter model and can be used for corrosion resistance and anti-icing on MS, making them ideal for industrial applications requiring long-lasting protection. Full article

As one of the decay-resistant woods, Korean pine is widely used in the construction industry. However, even the most corrosion-resistant wood is still susceptible to decay under the right humidity and temperature conditions. In this study, Bacillus amyloliquefaciens (B. amyloliquefaciens) bacterial liquid and filter bacterial solution were prepared for the anti-corrosion treatment of Korean pine wood, aiming to improve its decay-resistant property. Through the plate confrontation test, it was discovered that B. amyloliquefaciens AW3 could significantly inhibit the growth of Fomitopsis pinicola (F. Pinicola). The results of mass loss rate, mechanical properties test, XRD, FTIR and SEM analysis showed that the preserved Korean pine wood had significant improvement in various properties compared with the decayed wood, which was manifested in the significant reduction of mass loss, improvement of mechanical properties, and increased wood cellulose diffraction peak intensity. There is no mycelium infection of F. pinicola in Korean pine wood, and the antiseptic liquid can penetrate into the wood evenly, which plays an effective antiseptic role. The B. amyloliquefaciens bacterial liquid exhibited superior preservative performance compared to the B. amyloliquefaciens filter bacterial solution. In conclusion, B. amyloliquefaciens, as an efficient and environmentally friendly biological preservative, holds broad application prospects in improving the anti-corrosion performance of Korean pine wood. Full article