Search Results (64)

Reverse osmosis (RO) membranes are widely applied in reuse facilities, but the management of RO concentrate remains a major sustainability challenge. Conventional brine disposal methods, such as deep well injection or evaporation ponds, are costly, energy intensive, and often ineffective at addressing the accumulation of contaminants of emerging concern (CEC) and per- and polyfluoroalkyl substances (PFAS). Bioelectrochemical systems, such as microbial fuel cells (MFCs), offer a promising pathway for sustainable brine organic load management by simultaneously reducing organic load and recovering energy. In this study, a pilot-scale MFC system (Aquacycl BETT^®, Escondido, CA, USA, unit, 12 modular reactors) was evaluated for treatment of RO concentrate produced by a combined ultrafiltration and closed-circuit reverse osmosis pilot train at the San Jacinto Valley Regional Water Reclamation Facility (San Jacinto, CA, USA). Operating with a 4-h hydraulic retention time, the MFC achieved an average chemical oxygen demand (COD) removal of 40% and biochemical oxygen demand (BOD₅) removal of 52%. Coulombic efficiency ranged from 2.8% to 15.5%, with an average energy recovery value of about 8.1 Wh per kg of COD removed. PFOS concentrations decreased by 36% across the MFC, and PFAS were not detected in the harvested anode biomass. The mechanism of PFOS attenuation (e.g., adsorption vs. transformation) was not directly evaluated. These findings highlight the potential of MFCs as a bioelectrochemical solution for sustainable water reuse RO brine management. Full article

This study examines the impact of incorporating a thin gold (Au) nanofilm as an interfacial buffer layer between the anode and the active layer in poly(3-hexylthiophene-2,5-diyl):[6,6]-phenyl-C₆₁-butyric acid methyl ester (P3HT:PCBM) organic solar cells. A nominal 6 nm Au layer was thermally evaporated onto indium tin oxide (ITO) substrates and subsequently annealed at 550 °C for 30 and 60 min before completing the device fabrication. The optical, morphological, and electrical consequences of introducing these annealed Au films were systematically evaluated. Optical measurements revealed a marked enhancement in light absorption: the unannealed Au/P3HT:PCBM film showed a 54% increase at 560 nm, rising to 79% after 60 min of annealing, attributed to localized surface plasmon resonance. In contrast, electrical characterization indicated a decline in overall photovoltaic performance, with all parameters decreasing except for a modest 2% increase in fill factor. Atomic force microscopy further revealed that the actual Au nanofilm thickness was approximately 16 nm—significantly higher than the nominal 6 nm—leading to increased roughness and aggregation. The excessive thickness and roughened morphology of the annealed Au film likely hindered charge transport and reduced exciton generation by scattering and reflecting incident light away from the active layer. These findings highlight the competing effects of Au nanofilms: while they enhance optical absorption, they simultaneously degrade electrical performance. This underscores the importance of carefully optimizing nanofilm thickness and morphology to achieve a balanced interplay between plasmonic enhancement and electronic transport in organic solar cells. Full article

To enhance the performance of state-of-the-art lithium-ion batteries, high-capacity silicon is increasingly introduced as active material for anodes. Furthermore, advanced batteries with new electrode architectures—so-called 3D architectures—can provide significantly enhanced electrochemical performance compared to state-of-the-art batteries. To facilitate and speed up the architectural development, the laser-induced forward transfer (LIFT) process was applied as a digital additive manufacturing method. As polyvinylidene fluoride (PVDF), the binder commonly used in the LIFT process, is not a suitable binder for silicon-containing electrodes due to its weak binding forces, polyacrylic acid (PAA) was introduced as a binder for use in printable electrode pastes. Since water as a solvent in such pastes evaporates quickly and the corresponding printing time would be too short, glycerol was added to the solvent mixture in different amounts. The silicon in the printed electrodes reaches a specific capacity of more than 3000 mAh$·{\mathrm{g}}^{–1}$ for most of the printed anodes. To further improve the electrochemical performance of the printed electrodes, as well as the rheology of the slurries, two different conductive additives with different particle sizes were used. Full article

Aluminum solid-state batteries are emerging as one of the most promising energy storage systems, offering advantages such as low cost and high safety. This study adopts a safe and cost-effective approach by alloying and doping the all-solid-state aluminum-ion battery to enhance its electrochemical performance. This research further explores the electrochemical impacts of these modifications on the performance of solid-state aluminum batteries. In this experiment, aluminum-based anodes were deposited onto nickel foil using the thermal evaporation (TE) method. At the same time, the graphite film (GF) cathode material was enriched with sodium (GFN) through a solution-based process. The system was combined with magnesium silicate solid electrolytes to investigate the all-solid-state aluminum-carbon battery′s structural characteristics and charge–discharge mechanisms. The experimental results demonstrate that the aluminum-coated electrode alloying effects and the graphite film modification significantly improve battery performance. The system achieved a maximum specific capacity of approximately 700 mAh g⁻¹, with a cycle life exceeding 100 cycles. Furthermore, the microstructural characteristics and phase structure of the aluminum evaporation film were confirmed. Analysis of ion transport pathways during the charge–discharge cycles of the all-solid-state aluminum-carbon battery revealed that both aluminum and magnesium ions play critical roles in the electrode processes. Full article

One of the methods for obtaining zinc oxide nanoparticles (ZnO NPs) is electrochemical synthesis. In this study, the anodic dissolution process of metallic zinc in alcohol solutions of LiCl was used to synthesize ZnO NPs. The products were obtained as colloidal suspensions in an electrolyte solution. Due to the small size and ionic nature of the zinc oxide molecule, colloidal nanoparticles tend to cluster into larger groupings, so the size of nanoparticles in solutions will differ from the size of nanoparticles observed in ZnO powders after solvent evaporation. The main goal of this research is to investigate the influence of the temperature of synthesis and the kind of alcohol on the size of ZnO NP micelles. Nanocrystals of zinc oxide were obtained in all tested alcohols: methanol, ethanol, and 1-propanol. The particle size was determined using the Dynamic Light Scattering (DLS) method. It was observed that the particles synthesized in methanol were the largest, followed by smaller particles in ethanol, while the smallest particles were obtained in 1-propanol. Additionally, the particles obtained in ethanol were the most uniform in size, showing the highest level of size homogeneity. Full article

In this work, within the framework of a self-consistent model of arc discharge, a simulation of plasma parameters in a mixture of argon and methane was carried out, taking into account the evaporation of the electrode material in the case of a refractory and non-refractory cathode. It is shown that in the case of a refractory tungsten cathode, almost the same methane conversion rate is observed, leading to similar values in the density of the main methane conversion products (C, C₂, H) at different values of the discharge current density. However, with an increase in the current density, the evaporation rate of copper atoms from the anode increases, and a jump in the I–V characteristic is observed, caused by a change in the plasma-forming ion. This is due to the lower ionization energy of copper atoms compared to argon atoms. In this mode, an increase in metal–carbon nanoparticles is expected. It is shown that, in the case of a cathode made of non-refractory copper, the discharge characteristics and the component composition of the plasma depend on the field enhancement factor near the cathode surface. It is demonstrated that increasing the field enhancement factor leads to more efficient thermal field emission, lowering the cathode’s surface temperature and the gas temperature in the discharge gap. This leads to the fact that, in the arc discharge mode with a cathode made of non-refractory copper, the dominant types of particles from which the synthesis of a nanostructure can begin are, in descending order, copper atoms (Cu), carbon clusters (C₂), and carbon atoms (C). Full article

Recycling processes of lithium-ion batteries used in electric and hybrid vehicles are widely studied today. To perform such recycling routes, it is necessary to know the composition of these batteries and their components. In this work, three pouch and three cylindrical LIBs were discharged, dismantled, and characterized, having their compositions known and quantified. The dismantling was performed using scissors, pliers, and a precision cutter equipment. The organic liquid electrolyte was quantified via mass loss after it evaporated at 60 °C for 24 h. The separators were analyzed using Fourier-transform infrared spectroscopy (FTIR), and the cathode and anode active materials were analyzed using a scanning electronic microscope coupled to an energy-dispersive spectroscope (SEM-EDS), X-ray diffraction (XDR), and energy-dispersive X-ray fluorescence spectrometry (EDXRF). All LIBs were identified by type (NCA, NMC 442, NMC 811, LCO, and two LFP batteries), and a preliminary economic evaluation was conducted to understand their potential economic value (in USD/t). Both results (characterization and preliminary economic evaluation) were considered to discuss the perspective of recycling towards a circular economy for end-of-life LIBs. Full article

Extensive use of Li-ion batteries in electric vehicles, electronics, and other energy storage applications has resulted in a need to recycle valuable metals Li, Mn, Ni, and Co in these devices. In this work, an aqueous mixture of glycolic and lactic acid is shown as an excellent leaching agent to recover these critical metals from spent Li-ion laptop batteries combined with cathode and anode coatings without adding hydrogen peroxide or other reducing agents. An aqueous acid mixture of 0.15 M in glycolic and 0.35 M in lactic acid showed the highest leaching efficiencies of 100, 100, 100, and 89% for Li, Ni, Mn, and Co, respectively, in an experiment at 120 °C for 6 h. Subsequently, the chelate solution was evaporated to give a mixed metal-hydroxy acid chelate gel. Pyrolysis of the dried chelate gel at 800 °C for 15 h could be used to burn off hydroxy acids, regenerating lithium nickel manganese cobalt oxide, and the novel method presented to avoid the precipitation of metals as hydroxide or carbonates. The Li, Ni, Mn, and Co ratio of regenerated lithium nickel manganese cobalt oxide is comparable to this metal ratio in pyrolyzed electrode coating and showed similar powder X-ray diffractograms, suggesting the suitability of α-hydroxy carboxylic acid mixtures as leaching agents and ligands in regeneration of mixed metal oxide via pyrolysis of the dried chelate gel. Full article

Printed textile-based flexible batteries are gaining attention in several applications, but they are becoming more relevant to the health care industry in terms of realizing wearable and skin-conformable electronic devices. A flexible battery must ideally be deformable along multiple directions. In this work, with an aim to develop a fully printed omnidirectional deformable battery, we report the fabrication process of a novel single-polymer-based flexible non-rechargeable planar Ag₂O-Zn battery on a textile substrate using the stencil printing method. Except for the electrolyte, all the components of the battery, including the current collectors, the anode, the cathode, and the separator membrane, are fabricated using a single polymer, namely styrene–ethylene–butylene–styrene (SEBS). To fabricate the SEBS separator, we introduce the solvent evaporation-induced phase separation (SEIPS) process. In the SEIPS method, toluene and dimethyl sulfoxide (DMSO) are selected as the solvent–nonsolvent pair. The SEBS: toluene: DMSO system with a wt% ratio of 6:85:9 showed improved performance regarding the OCV tests. A polyacrylic acid (PAA)-based alkaline polymer gel is used as an electrolyte. The demonstrated process is simple, and, with suitable modifications, it should find its use in the development of digitally printed alkaline batteries. Full article

Currently, there is a shortage of potable water in several regions. Various alternative methods exist for producing purified water; however, one particular technology known as solar desalination is gaining prominence as a sustainable and environmentally friendly solution. Solar desalination harnesses solar energy to produce fresh water in regions with abundant sunlight. This study involved the fabrication of a nanostructured porous material composed of copper using anodization, followed by copper electroplating. In order to create three distinct nanoporous structures, we utilized three anodization periods of 40 min, 60 min, and 80 min. Subsequently, these structures underwent a copper deposition process for 30 min using the copper electroplating technique. Scanning electron microscopy (SEM), energy-dispersive X-ray (EDAX), and X-ray diffraction (XRD) techniques were utilized to analyze the characteristics of the copper-plated nanoporous structure. Three distinct samples were utilized in solar desalination experiments, employing solar stills over a span of three consecutive days, with each sample being tested on a separate day. All three samples underwent desalination, unlike the standard solar still, which did not include any sample. Our observation revealed that the sample, which underwent 60 min of anodization followed by copper electroplating, had a significantly greater evaporation rate of 22.22% compared to the conventional still. Full article

In air-breathing proton exchange membrane fuel cells (Air PEM FCs), a high rate of water evaporation from the cathode might influence the resistance of the membrane electrode assembly (MEA), which is highly dependent on the water content of the Nafion membrane. We propose a dead-end hydrogen anode as a means of intermediate storage of water/humidity for self-humidification of the membrane. Such an inflatable bag integrated with a single lightweight MEA FC has the potential in blimp applications for anode self-humidification. A dynamic numerical water balance model, validated by experimental measurements, is derived to predict the effect of MEA configuration, and the membrane’s hydration state and water transfer rate at the anode on MEA resistance and performance. The experimental setup included humidity measurements, and polarization and electrochemical impedance spectroscopy tests to quantify the effect of membrane hydration on its resistance in a lightweight MEA (12 g) integrated with an inflatable dead-end hydrogen storage bag. Varying current densities (5, 10, and 15 mA/cm²) and cathode humidity levels (20, 50, and 80%) were examined and compared with the numerical results. The validated model predicts that the hydration state of the membrane and water transfer rate at the anode can be increased by using a thin membrane and thicker gas diffusion layer. Full article

To develop highly sensitive surface-enhanced Raman spectroscopy (SERS) films, various types of aggregated Ag nanowire (NW) and nanoparticle (NP) complex structures were fabricated using anodic aluminum oxide (AAO) templates and thermal evaporation. Aggregated AgNW structures with numerous tapered nanogaps were fabricated via Ag deposition on aggregated thin alumina nanowires of different lengths. AgNP complex structures were obtained by collapsing vertically aligned thin alumina nanowires 1 μm in length and depositing AgNPs on their tops and sides using surface tension during ethanol drying after functionalization. The Raman signal enhancement factors (EFs) of the samples were evaluated by comparing the SERS signal of the thiophenol (TP) self-assembled monolayer (SAM) on the nanostructures with the Raman signal of neat TP. EFs as high as ~2.3 × 10⁷ were obtained for the optimized aggregated AgNW structure (NW length of 1 μm) and ~3.5 × 10⁷ for the optimized AgNP complex structure. The large EF of the AgNP complex film is attributed mainly to the AgNPs dispersed in three dimensions on the sides of the thin alumina nanowires, strongly implying some important, relevant physics yet to be discovered and also a very promising nanostructure scheme for developing ultrahighly sensitive SERS films with EF > 10⁸. Full article

Thin films of solid-state lithium-ion electrolytes show promise for use in small-sized autonomous power sources for micro- and nanoelectronic elements. The high rate of vacuum-plasma synthesis (~0.5 μm/h) of lithium phosphor-oxynitride (LiPON) films with an ionic conductivity of ~2·10⁻⁶ S/cm is achieved through anodic evaporation of Li₃PO₄ in a low-pressure arc. The microstructure and ionic conductivity of LiPON films are influenced by the proportion of free lithium in the vapor flow. This paper presents the results of a study on the plasma composition during anodic evaporation of Li₃PO₄ in a discharge with a self-heating hollow cathode and a crucible anode. A method is proposed for adjusting the free lithium concentration in the gas-vapor (Li₃PO₄ + N₂/Ar) discharge plasma based on changing the frequency of collisions of electrons with Li₃PO₄ vapor in the anodic region of the discharge. It is demonstrated that an increase in the proportion of free lithium in the flow of deposited particles leads to an enhancement in the concentration and mobility of lithium ions in the deposited films and, subsequently, an improvement in the ionic conductivity of LiPON films. Full article

Lithium phosphorus-oxynitride (LiPON) films were deposited by the method of anodic evaporation of Li₃PO₄ in the nitrogen plasma of a low-pressure arc. A method for adjusting the degree of decomposition of vapors is proposed based on a change in the frequency of interaction of electrons with vapors at a constant heating power of the anode-crucible. The conditions ensuring the formation of films with a homogeneous microstructure and ionic conductivity (1–2) × 10⁻⁶ S/cm at a deposition rate of 8 nm/min have been determined. It is shown that the degree of vapor dissociation critically affects the morphology of the films and the magnitude of their ionic conductivity. The results of cyclic tests of LiPON films deposited by anodic evaporation in a low-pressure arc are presented. Full article

In modern electrode manufacturing for lithium-ion batteries, the drying of the electrode pastes consumes a considerable amount of space and energy. To increase the efficiency of the drying process and reduce the footprint of the drying equipment, a laser-based drying process is investigated. Evaporation rates of up to 318 g m⁻² s⁻¹ can be measured, which is orders of magnitude higher than the evaporation rates in conventional furnace drying processes. Optical measurements of the slurry components in the visible and near-infrared spectrum are conducted. Thermal analyses the of laser-dried samples reveal that the commonly used binders carboxymethyl-cellulose (CMC) and styrene–butadiene rubber (SBR) are not affected by the laser drying process within the investigated process window. The results indicated that with the combination of a fast laser drying step and a subsequent convection drying step, high evaporation rates can be achieved while maintaining the integrity and adhesion of the anode. Full article