Search Results (27)

The use of combustion engines on agricultural vehicles will persist much longer than on-road vehicles. Introducing new technologies in agricultural engines is crucial to mitigating emissions while accounting for customer cost-sensitivity, harsh operation conditions, and typically sub-optimal maintenance. This work describes the use of CrN and tetrahedral amorphous carbon (ta-C) DLC-coated rings in small agricultural diesel engines. Compared with the gas nitride rings, the CrN and the ta-C DLC coatings exhibited, respectively, 74% and 86% lower wear in rig tests. The DLC also presented a very low coefficient of friction and high resistance to scuffing. A similar wear trend was observed on durability engine tests, where the CrN top ring showed an 80% lower wear rate than the GNS used in a similar engine. Wear on the DLC oil ring was below the measurement capability. Liner radial wear was measured on the piston ring reversal points in four angular positions, and except for one position, was lower than 3 µm. At the end of the test, engine performance and emissions are nearly identical to those at the test’s start, demonstrating that the use of advanced tribological solutions can significantly contribute to emissions mitigation in agricultural engines. Full article

CrN and diamond-like carbon (DLC) coatings are deposited on the surface of 431 stainless steel by the direct current magnetron sputtering technique. The surface morphology, micro-structure, hardness, friction, and wear properties of CrN, CrN/DLC and multi-layer composite DLC coatings are investigated by scanning electron microscopy, X-ray diffraction, Raman spectroscopy, X-ray photoelectron spectroscopy, nanoindentation tester, scratch tester, and friction and wear tester. The results show that the surface of the single CrN coating is very rough for the columnar crystal structure with preferred orientation. When it serves as inner transition layers to form the composite DLC coatings, the surface gets much smoother, with reduced defects. The friction and wear results indicate that the composite DLC coatings exhibit lower coefficients of friction, and better wear and corrosion resistance in dry friction, deionized water, and seawater. In the dry wear and friction process, the single CrN coating is easily worn out, and severe friction oxidation and furrow wear both appear with a friction coefficient of 0.48. But the friction coefficient of a CrN coating in seawater is reduced to 0.16, and friction oxidation and wear loss are further reduced with water lubrication. The CrN/DLC coating has excellent tribological performance in three test concoctions and has the lowest friction coefficient of 0.08 in seawater, which is related to the higher sp³ bond content, density (1.907 g/cm³) and high degree of amorphization, contributing to high hardness and a self-lubrication effect. However, due to the limited thickness of CrN/DLC (1.14 µm), it easily peels off and fails during friction and wear in different testing conditions. In multi-layer composite DLC coatings, there are more sp² bonds with decreased amorphization, high enough thickness (4.02 µm), and increased bonding strength for the formation of different carbides and nitrides of chromium as transition layers, which gives rise to the further decreased average friction coefficient and the lowest wear loss. Therefore, the CrN coating alone has good wear resistance, and, as with the inner transition layer with a DLC coating, it can effectively improve the overall thickness and the bonding strength of the multi-layer films by optimizing the chemical compounds of DLC coatings. These results provide experimental support and reference for the design and selection of surface coatings for 431 stainless steels in different working conditions. Full article

The present work focuses on the synthesis of a vanadium nitride (VN)/carbon nanocomposite material via the thermal decomposition of vanadyl phthalocyanine (VOPC). The morphology and chemical structure of the synthesized compounds were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS), Fourier transformed infrared spectroscopy (FTIR), X-ray diffraction (XRD), and X-ray photoemission spectroscopy (XPS). The successful syntheses of the VOPC and non-metalated phthalocyanine (H₂PC) precursors were confirmed using FTIR and XRD. The VN particles present a needle-like morphology in the VN synthesized by the sol-gel method. The morphology of the VN/C composite material exhibited small clusters of VN particles. The XRD analysis of the thermally decomposed VOPC indicated a mixture of amorphous carbon and VN nanoparticles (VN(TD)) with a cubic structure in the space group FM-3M consistent with that of VN. The XPS results confirmed the presence of V(III)-N bonds in the resultant material, indicating the formation of a VN/C nanocomposite. The VN/C nanocomposite synthesized through thermal decomposition exhibited a high carbon content and a cluster-like distribution of VN particles. The VN/C nanocomposite was used as an anode material in LIBs, which delivered a specific capacity of 307 mAh g⁻¹ after 100 cycles and an excellent Coulombic efficiency of 99.8 at the 100th cycle. Full article

Chromium- and cobalt-based alloys, as well as chrome–nickel steels, are most used in dental prosthetics. Unfortunately, these alloys, especially nickel-based alloys, can cause allergic reactions. A disadvantage of these alloys is also insufficient corrosion resistance. To improve the properties of these alloys, amorphous Si (C,N) coatings were deposited on the surfaces of metal specimens. This paper characterizes coatings of silicon carbide nitrides, deposited by the magnetron sputtering method on the surface of nickel–chromium alloys used in dental prosthetics. Depending on the deposition parameters, coatings with varying carbon to nitrogen ratios were obtained. The study analyzed their structure and chemical and phase composition. In addition, a study of surface wettability and surface roughness was performed. Based on the results obtained, it was found that amorphous coatings of Si (C,N) type with thicknesses of 2 to 4.5 µm were obtained. All obtained coatings increase the value of surface free energy. The study showed that Si (C,N)-type films can be used in dental prosthetics as protective coatings. Full article

The processing route of Sm₂Fe₁₇ carbides is shorter than that of nitrides, which can potentially be used for cost-effective mid-performance magnets’ production. The magnetic properties of Sm₂Fe₁₇C_x compounds can be controlled at the annealing step, which allows them to be used for a variety of applications. In this work, X-ray diffraction (XRD) analysis, Mössbauer spectroscopy, scanning and transmission electron microscopy (SEM, TEM) and vibrating sample magnetometry (VSM) were used for characterization of the structure and magnetic properties of Sm₂Fe₁₇C_x compounds. The powder samples were prepared by high-energy ball milling of Sm₂Fe₁₇ mixtures with carbon nanotubes (CNT) or graphite with subsequent annealing. The formation of Sm₂Fe₁₇C_x compounds after annealing was followed by the formation of α-Fe and amorphous Sm₂O₃. The hyperfine field values of Fe atoms of all the Sm₂Fe₁₇ lattice sites increased by 12% on average after annealing that was caused by carbon diffusion. The coercivity of the samples peaked after annealing at 375 °C. The samples with CNT demonstrated an increase of up to 14% in coercivity and 5% in specific remanence in the range of 250–375 °C annealing temperatures. Full article

In this study, the characteristics and transport of oxygen-doped graphitic carbon nitride (OgCN) were investigated in comparison with multi-walled carbon nanotube (MWCNT), and the transport of OgCN was evaluated under various conditions. OgCN was superior to MWCNT in transport within a quartz sand layer with less attachment and more detachment than MWCNT, which is attributable to more diverse and abundant functional groups, charges, defects, and amorphous graphitic structures. OgCN transport was well described by a one-dimensional advection–dispersion–retention model. The coefficients of retention (S_max), attachment (k_a), and detachment (k_d) calculated by the model were not always well-correlated with OgCN concentration and the grain size of the medium, suggesting that the OgCN transport was affected by various factors such as attachment, detachment, and pore size. However, it was clearly and significantly inhibited by ionic strength, via improved aggregation of OgCN. It is believed that the results of this study contribute to establish proper sub-surface injection strategies of carbonaceous materials for in situ chemical oxidation. Full article

Ensuring the energy transition in order to decrease CO₂ and volatile organic compounds emissions and improve the efficiency of energy processes requires the development of advanced materials and technologies for the electrical energy sector. The article reviews superconducting materials, functional nanomaterials used in the power industry mainly due to their magnetic, electrical, optical, and dielectric properties and the thin layers of amorphous carbon nitride, which properties make them an important material from the point of view of environmental protection, optoelectronic, photovoltaic and energy storage. The superconductivity-based technologies, material processing, and thermal and nonthermal plasma generation have been reviewed as technologies that can be a solution to chosen problems in the electrical energy sector and environment. The study explains directly both—the basics and application potential of low and high-temperature superconductors as well as peculiarities of the related manufacturing technologies for Roebel cables, 1G and 2G HTS tapes, and superconductor coil systems. Among the superconducting materials, particular attention was paid to the magnesium di-boride MgB₂ and its potential applications in the power industry. The benefits of the use of carbon films with amorphous structures in electronics, sensing technologies, solar cells, FETs, and memory devices were discussed. The article provides the information about most interesting, from the R&D point of view, groups of materials for PV applications. It summarises the advantages and disadvantages of their use regarding commercial requirements such as efficiency, lifetime, light absorption, impact on the environment, costs of production, and weather dependency. Silicon processing, inkjet printing, vacuum deposition, and evaporation technologies that allow obtaining improved and strengthened materials for solar cell manufacturing are also described. In the case of the widely developed plasma generation field, waste-to-hydrogen technology including both thermal and non-thermal plasma techniques has been discussed. The review aims to draw attention to the problems faced by the modern power industry and to encourage research in this area because many of these problems can only be solved within the framework of interdisciplinary and international cooperation. Full article

Engineering the surface orientation of face-centered cubic (fcc) metals to the close-packed {111} plane can significantly enhance their oxidation resistance. However, owing to the synergetic effect of surface energy density ($\dot{\gamma }$) and strain energy density ($\omega$), such close-packed surface orientation can currently only be achieved by atomic-level thin film epitaxy or monocrystallization of polycrystalline metals. In this study, we characterized the microstructures of pure copper (Cu) foil and two types of graphene-coated Cu (Gr/Cu) foils and observed a 12~14 nm thick reconstructed surface layer with the {111} orientation in the high-temperature deposited Gr/{001} Cu surface. Combining the statistical results with thermodynamic analysis, we proposed a surface melting-solidification mechanism for the reconstruction of the Cu surface from {001} orientation to {111} orientation. This process is dominated by Gr/Cu interfacial energy and is particularly promoted by high-temperature surface melting. We also validated such a mechanism by examining Cu surfaces coated by h-BN (hexagonal boron nitride) and amorphous carbon. Our findings suggest a possible strategy to enhance the surface properties of fcc metals via engineering surface crystallography. Full article

The term “nanosheets” has been coined recently to describe supported and free-standing “ultrathin film” materials, with thicknesses ranging from a single atomic layer to a few tens of nanometers. Owing to their physicochemical properties and their large surface area with abundant accessible active sites, nanosheets (NSHs) of inorganic materials such as Au, amorphous carbon, graphene, and boron nitride (BN) are considered ideal building blocks or scaffolds for a wide range of applications encompassing electronic and optical devices, membranes, drug delivery systems, and multimodal contrast agents, among others. A wide variety of synthetic methods are employed for the manufacturing of these NSHs, and they can be categorized into (1) top-down approaches involving exfoliation of layered materials, or (2) bottom-up approaches where crystal growth of nanocomposites takes place in a liquid or gas phase. Of note, polymer template liquid exfoliation (PTLE) methods are the most suitable as they lead to the fabrication of high-performance and stable hybrid NSHs and NSH composites with the appropriate quality, solubility, and properties. Moreover, PTLE methods allow for the production of stimulus-responsive NSHs, whose response is commonly driven by a favorable growth in the appropriate polymer chains onto one side of the NSHs, resulting in the ability of the NSHs to roll up to form nanoscrolls (NSCs), i.e., open tubular structures with tunable interlayer gaps between their walls. On the other hand, this review gives insight into the potential of the stimulus-responsive nanostructures for biosensing and controlled drug release systems, illustrating the last advances in the PTLE methods of synthesis of these nanostructures and their applications. Full article

The method of fabricating dense ultra-high temperature ceramic materials ZrB₂–HfB₂–SiC–C_CNT was developed using a combination of sol-gel synthesis and reaction hot pressing approaches at 1800 °C. It was found that the introduction of multilayer nanotubes (10 vol.%) led to an increase in the consolidation efficiency of ceramics (at temperatures > 1600 °C). The obtained ZrB₂–HfB₂–SiC and ZrB₂–HfB₂–SiC–C_CNT materials were characterized by a complex of physical and chemical analysis methods. A study of the effects on the modified sample ZrB₂–HfB₂–SiC–C_CNT composition speed flow of partially dissociated nitrogen, using a high-frequency plasmatron, showed that, despite the relatively low temperature established on the surface (≤1585 °C), there was a significant change in the chemical composition and surface microstructure: in the near-surface layer, zirconium–hafnium carbonitride, amorphous boron nitride, and carbon were present. The latter caused changes in crucial characteristics such as the emission coefficient and surface catalyticity. Full article

This paper evaluates the mechanical properties of amorphous silicon carbon nitride (a-SiC${}_x$N${}_y$) films with different atomic ratios via molecular dynamics simulation. The Si-C-N ternary amorphous model is constructed using ReaxFF potential and melt-quenching method. The results demonstrate that the density range of constructed model spans a wide range of densities (2.247–2.831 g/cm³). The short- and medium-range order of the constructed a-SiC${}_x$N${}_y$ structures show a good correlation with the experimental observations. Based on the structural feasibility, the elastoplastic performance is analyzed. There is significant ductility during the uniaxial tension process of a-SiC${}_x$N${}_y$, except for Si(CN${}_2$)${}_2$. The calculated elastic modulus ranges from 206.80 GPa to 393.58 GPa, close to the experimental values of coating films. In addition, the elastic modulus of a-SiC${}_x$N${}_y$ does not change monotonically with the carbon or silicon content but is related to the atomic ratio. This article provides an understanding of the chemical composition dependence of the mechanical properties of amorphous compounds at the molecular level. Full article

Load-bearing permanent implants, such as hip or knee joint replacements, are permanently loaded in the human body and must withstand considerable high loading cycles. The characteristic properties of additively manufactured Ti-6Al-7Nb, manufactured by laser powder bed fusion (LPBF), such as a rough surface and high residual stresses, have a detrimental effect on the fatigue behavior of such components. Functional physical vapor deposition (PVD) coatings and heat treatments offer the possibility to influence these properties. For this reason, the effects of stress-relief heat treatment (SR; 600 °C/4 h) and three PVD coatings (titanium nitride (TiN), titanium carbonitride (TiCN), and silver-containing amorphous carbon (a-C:Ag)) on the mechanical properties, in terms of high-cycle fatigue, are identified. Wöhler curves are determined and the staircase procedure ascertains the fatigue strengths. The fatigue strengths increase compared to the as-built condition by 105.4% (SR), 44.2% (TiN), 31.1% (TiCN), and 2.6% (a-C:Ag). Fracture surfaces are analyzed by scanning electron microscopy and show LPBF characteristic defects such as pores. The surfaces are partially divided into forced and fatigue fracture, the latter characterized by fatigue striations. Overall, PVD coatings, and especially SR, lead to an improved high-cycle fatigue behavior. Full article

Photocatalytic water splitting has garnered tremendous attention for its capability to produce clean and renewable H₂ fuel from inexhaustible solar energy. Until now, most research has focused on scarce pure water as the source of H₂, which is not consistent with the concept of sustainable energy. Hence, the importance of photocatalytic splitting of abundant seawater in alleviating the issue of pure water shortages. However, seawater contains a wide variety of ionic components which have unknown effects on photocatalytic H₂ production. This work investigates photocatalytic seawater splitting conditions using environmentally friendly amorphous carbon nitride (ACN) as the photocatalyst. The individual effects of catalyst loading (X₁), sacrificial reagent concentration (X₂), salinity (X₃), and their interactive effects were studied via the Box–Behnken design in response surface modeling towards the H₂ evolution reaction (HER) from photocatalytic artificial seawater splitting. A second-order polynomial regression model is predicted from experimental data where the variance analysis of the regressions shows that the linear term (X₁, X₂), the two-way interaction term X₁X₂, and all the quadratic terms (X₁₂, X₂₂, X₂₃) pose significant effects towards the response of the HER rate. Numerical optimization suggests that the highest HER rate is 7.16 µmol/h, achievable by dosing 2.55 g/L of ACN in 45.06 g sea salt/L aqueous solution containing 17.46 vol% of triethanolamine. Based on the outcome of our findings, an apparent effect of salt ions on the adsorption behavior of the photocatalyst in seawater splitting with a sacrificial reagent has been postulated. Full article

The oil supply at the interface between the top ring and the cylinder liner (TRCL) plays a major role in an internal combustion engines efficiency. In particular, the interface forms a trade-off between the serving of enough lubricant for sufficient lubrication conditions and emissions through subsequent combustion. This can lead to deficient top ring lubrication conditions. In this study, a new developed reciprocating long-stroke tribometer, enabling the variation of oil supply, is used to investigate such application-like starved lubrication conditions of the TRCL interface. With the simulative investigations, a comparison with the fired engine is possible. The performance of diamond-like carbon coatings is compared to standard nitrided piston rings. It was found that the tetrahedral amorphous carbon (ta-C) coatings exhibit up to 31% reduced friction as well as a lower wear under starved lubrication conditions. Simulative investigations show a good correlation between engine friction and tribometer measurements for selected oil supply conditions. Full article

In cold rolling, a textured roll can be used to imprint a desired surface topography onto the sheet during rolling. This work proposes the use of diamond-like carbon (DLC) coatings to protect the surface topography of the rolls in replacement of the carcinogenic hard chrome. For that, hydrogenated amorphous carbon (a-C:H) was deposited on plasma nitrided tool steel, both for ground and textured specimens. Changes in surface topography due to DLC coating were assessed using a confocal microscope. Coating adhesion was evaluated using the method VDI 3198. The specimens were characterized using X-ray diffraction (XRD), microhardness test and scanning electron microscopy (SEM). The coating was characterized using Raman spectroscopy (RS) and X-ray photoelectron spectroscopy (XPS). The results showed a soft multilayer coating consisting of a plasma nitrided layer for load support, a Si-rich interlayer to improve adhesion and an a-C:H top layer. DLC deposition reduced the roughness of the textured specimens. The coating resulted in relatively stable friction and good durability, with small damage and negligible wear even under dry sliding. Full article