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Search Results (678)

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Keywords = aluminum removal

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29 pages, 8934 KiB  
Article
Clays as Dual-Function Materials for TNT Adsorption and Catalytic Degradation: An Experimental Approach
by Raluca Florenta Doroftei, Diana Mirila, Mihaela Silion, Daniela Ionita, Ana-Maria Rosu, Corneliu Munteanu, Bogdan Istrate, Gabriela Muntianu, Ana-Maria Georgescu and Ileana-Denisa Nistor
Materials 2025, 18(16), 3824; https://doi.org/10.3390/ma18163824 - 14 Aug 2025
Viewed by 270
Abstract
This study explores the adsorption and catalytic degradation of 2,4,6-trinitrotoluene (TNT) from aqueous solutions, using montmorillonite-based catalysts. Commercially, montmorillonite K10 was modified through aluminum pillaring (K10-Al-PILC), followed by vanadium intercalation (K10-Al-PILC-V) and ozone activation. A novel aspect of this work is the use [...] Read more.
This study explores the adsorption and catalytic degradation of 2,4,6-trinitrotoluene (TNT) from aqueous solutions, using montmorillonite-based catalysts. Commercially, montmorillonite K10 was modified through aluminum pillaring (K10-Al-PILC), followed by vanadium intercalation (K10-Al-PILC-V) and ozone activation. A novel aspect of this work is the use of naturally contaminated water as the TNT source. The selected sample, collected from the Plaiul Arșiței–Cireșu–Leșunț region (Oituz, Bacau, Romania), originated from an area historically exposed to explosive residues, where TNT traces were previously identified. The adsorption performance of the materials was evaluated by varying adsorbent dosage, contact time, and solution pH. Catalytic ozonation experiments were conducted under different catalyst masses, ozone concentrations, and reaction times to assess degradation efficiency. The results demonstrated that aluminum pillaring significantly enhanced the adsorption capacity of the clay, while vanadium incorporation further improved both adsorption and catalytic activity. The vanadium-modified material exhibited superior performance in TNT removal, both through adsorption and oxidative degradation. Additionally, the catalytic ozonation process led to the formation of degradation products with reduced toxicity, confirming the potential of these materials for environmental remediation of nitroaromatic pollutants in real water systems. Full article
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16 pages, 1216 KiB  
Article
Efficient Recycling Process of Waste Sand with Inorganic Binder via Ultrasonic Treatment
by Taekyu Ha, Jongmin Kim, Youngki Lee, Byungil Kang, Jaeho Baek, Kyungho Kim and Youngjig Kim
Appl. Sci. 2025, 15(16), 8988; https://doi.org/10.3390/app15168988 - 14 Aug 2025
Viewed by 80
Abstract
The conventional recycling processes for waste sand with inorganic binder (WSIB) in aluminum alloy casting involve washing, heat treatment, and mechanical grinding. However, this process is complex and inefficient for removing the residual binder on the surface of WSIB. This study proposes a [...] Read more.
The conventional recycling processes for waste sand with inorganic binder (WSIB) in aluminum alloy casting involve washing, heat treatment, and mechanical grinding. However, this process is complex and inefficient for removing the residual binder on the surface of WSIB. This study proposes a simplified and effective recycling process using ultrasound treatment to more efficiently remove residual binder on the surface of WSIB. To evaluate its effectiveness, we characterized ultrasonically recycled sand (URS), conventionally recycled sand (CRS), and virgin sand (VS). The evaluation consisted of the following three steps: (1) characteristics of sand, such as residual binder content, particle size distribution, surface morphology, and specific surface area; (2) measuring the properties of sand cores, including bending strength and the volume of gas evolved during the pouring of A356 Al melts; and (3) measurement of porosity level at the interface between the sand core and A356 Al castings. These results indicate that the ultrasonic recycling process can achieve a technically efficient and simplified recycling process for WSIB. Full article
25 pages, 2697 KiB  
Article
Thermal Performance Comparison of Working Fluids for Geothermal Snow Melting with Gravitational Heat Pipe
by Wenwen Cui, Yutong Chai, Soheil Asgarpour and Shunde Yin
Fluids 2025, 10(8), 209; https://doi.org/10.3390/fluids10080209 - 8 Aug 2025
Viewed by 269
Abstract
Snow and ice accumulation on transportation infrastructure presents significant safety and maintenance challenges in cold regions, while conventional removal methods are both energy-intensive and environmentally detrimental. This study proposes a passive Heat Pipe–Coupled Geothermal Snow Melting System (HP-GSMS) that harnesses shallow geothermal energy [...] Read more.
Snow and ice accumulation on transportation infrastructure presents significant safety and maintenance challenges in cold regions, while conventional removal methods are both energy-intensive and environmentally detrimental. This study proposes a passive Heat Pipe–Coupled Geothermal Snow Melting System (HP-GSMS) that harnesses shallow geothermal energy to maintain snow-free surfaces without external energy input. Using Fluent-based CFD simulations, the system’s thermal performance was evaluated under various working fluids (ammonia, carbon dioxide, water) and pipe materials (stainless steel, aluminum). A one-dimensional thermal resistance model validated the CFD results under ammonia–stainless steel conditions, predicting a heat flux of 358.6 W/m2 compared to 361.0 W/m2 from the simulation, with a deviation of only 0.66%, confirming model accuracy. Ammonia demonstrated superior phase-change efficiency, with the aluminum–ammonia configuration yielding the highest heat flux (up to 677 W/m2), surpassing typical snow-melting thresholds. Aluminum pipes enhanced radial heat conduction without compromising phase stability, while water exhibited poor phase-change performance and CO2 showed moderate but stable behavior. Additionally, a dynamic three-node RC thermal network was employed to assess transient performance under realistic diurnal temperature variations, revealing surface heat fluxes ranging from 230 to 460 W/m2, with a daily average of approximately 340 W/m2. These findings demonstrate the HP-GSMS’s practical viability in cold climates and underscore the importance of selecting low-boiling-point fluids and high-conductivity materials for scalable, energy-efficient, and low-carbon snow-melting applications in urban infrastructure. Full article
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13 pages, 2036 KiB  
Article
Aluminum Extractions by the Alkali Method Directly from Alkali-Acid (NaOH-HCl) Chemical Deashing of Coals
by Lijun Zhao
Materials 2025, 18(15), 3661; https://doi.org/10.3390/ma18153661 - 4 Aug 2025
Viewed by 289
Abstract
An advanced alkali-acid (NaOH-HCl) chemical method was used to deash aluminum-rich coals (ARCs) with a high ash content of 27.47 wt% to achieve a low ash content of 0.46 wt%. In the deashing process, aluminum in the coal ashes was dissolved in both [...] Read more.
An advanced alkali-acid (NaOH-HCl) chemical method was used to deash aluminum-rich coals (ARCs) with a high ash content of 27.47 wt% to achieve a low ash content of 0.46 wt%. In the deashing process, aluminum in the coal ashes was dissolved in both alkali solutions and acid solutions. The deashing alkali solutions with dissolved coal ashes were regenerated by adding CaO, and the resulting precipitates were added with sodium bicarbonate for aluminum extraction. High temperatures increased aluminum extraction, and excessive sodium bicarbonate addition decreased aluminum extraction. The deashing acid solutions were concentrated by evaporation, and silica gels formed during the process. The obtained mixtures were calcinated at 350 °C for the decomposition of aluminum chlorides, and soaked with water at 60 °C to remove the soluble chlorides. For the insoluble oxides after soaking, diluted alkali solutions were used to extract the aluminum at 90 °C, and aluminum extraction failed due to the formation of albite in the presence of sodium, aluminum and silicon elements as proved by XRD and SEM/EDS. When silica gels were separated by pressure filtering, aluminum extraction greatly increased. Aluminum extractions were accordingly made in the form of sodium aluminate from the deashing solutions of coals, which could be advantageous for sandy alumina production. Full article
(This article belongs to the Section Materials Chemistry)
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18 pages, 2433 KiB  
Article
Effect of Preharvest Aluminum-Coated Paper Bagging on Postharvest Quality, Storability, and Browning Behavior of ‘Afrata Volou’ Quince
by Triantafyllia Georgoudaki, Persefoni Maletsika and George D. Nanos
Horticulturae 2025, 11(8), 881; https://doi.org/10.3390/horticulturae11080881 - 30 Jul 2025
Viewed by 378
Abstract
As consumer preferences tend toward safer, chemical residue-free, and nutritionally rich fruits, preharvest bagging has gained attention as a sustainable method for improving fruit quality and protecting produce from environmental and biological stressors and pesticide residues. This study assessed the impact of preharvest [...] Read more.
As consumer preferences tend toward safer, chemical residue-free, and nutritionally rich fruits, preharvest bagging has gained attention as a sustainable method for improving fruit quality and protecting produce from environmental and biological stressors and pesticide residues. This study assessed the impact of preharvest bagging using paper bags with inner aluminum coating on the physicochemical traits, storability, and browning susceptibility after cutting or bruising of ‘Afrata Volou’ quince (Cydonia oblonga Mill.) fruit grown in central Greece. Fruits were either bagged or left unbagged approximately 60 days before harvest, and evaluations were conducted at harvest and after three months of cold storage, plus two days of shelf-life. Fruit bagging reduced the quince’s flesh temperature on the tree crown. Bagging had minor effects on fruit and nutritional quality, except for more yellow skin and higher titratable acidity (TA). Also, at harvest, bagging did not significantly affect fruit flesh browning after cutting or bruising. After three months of storage, unbagged and bagged quince fruit developed more yellow skin color, without significant alterations in most quality characteristics and nutritional value, but increased total tannin content (TTC). After three months of storage, the quince flesh color determined immediately after cutting or bruising was brighter and more yellowish compared to that at harvest, due to continuation of fruit ripening, but it darkened faster with time after cutting or skin removal. Therefore, fruit bagging appears to be a sustainable practice for improving the aesthetic and some chemical quality characteristics of quince, particularly after storage, without negative impacts on other characteristics such as texture and phenolic content. Full article
(This article belongs to the Special Issue Advances in Tree Crop Cultivation and Fruit Quality Assessment)
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10 pages, 1512 KiB  
Article
Research on the Efficient Desilication Process of Low-Grade Bauxite in Guangxi
by Guoxian Hu, Anmin Li, An Xia, Dongjie Zhang, Liwen Pan, Xiaolian Zhao and Xingzhi Pang
Crystals 2025, 15(8), 675; https://doi.org/10.3390/cryst15080675 - 24 Jul 2025
Viewed by 291
Abstract
With the continuous exploitation of bauxite mineral resources, Guangxi bauxite faces many difficulties in alumina production due to its characteristics of high silicon content, high iron content, and a low Al-Si ratio. In view of this, this study is closely related to the [...] Read more.
With the continuous exploitation of bauxite mineral resources, Guangxi bauxite faces many difficulties in alumina production due to its characteristics of high silicon content, high iron content, and a low Al-Si ratio. In view of this, this study is closely related to the key link of bauxite pre-desiliconization and strives to break free from the status quo to improve the aluminum/silicon ratio and help optimize the subsequent alumina-refining process. In the work presented in this paper, the unique mineralogy of Guangxi bauxite was comprehensively considered, covering its complex mineral composition and fine distribution characteristics. The barium hydroxide pre-desilication technology was first used for in-depth experimental exploration, and the silicon removal efficiency under different working conditions was systematically compared. The system compared the silicon removal effect and the associated aluminum loss under different working conditions. The results of this study will lay a solid foundation for the rational and efficient development of bauxite in Guangxi, which is expected to reduce the cost of alumina production, improve the economic benefits for the Guangxi aluminum industry, simultaneously strengthen the efficiency of resource recycling, accelerate the sustainable development of the industry, and provide a useful reference example for subsequent similar studies. Full article
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5 pages, 1506 KiB  
Proceeding Paper
Electrocoagulation as a Revived Method for Industrial Wastewater Pre-Treatment
by Dimitris V. Vayenas, Christina Vasiliki Lazaratou, Maria Gourniezaki, Maria Kakkou, Stavros Koutroupis, Michael Mageiras, Athanasios Iliopoulos and Alexandros Zolotas
Proceedings 2025, 121(1), 9; https://doi.org/10.3390/proceedings2025121009 - 23 Jul 2025
Viewed by 267
Abstract
This study investigates the efficiency of electrocoagulation–flotation (EC) as a pre-treatment method for industrial wastewater with a high chemical oxygen demand (COD), high levels of suspended solids (TSS), and different colors. Real wastewater from a brewery, dairy, winery, and marine oil processing industry [...] Read more.
This study investigates the efficiency of electrocoagulation–flotation (EC) as a pre-treatment method for industrial wastewater with a high chemical oxygen demand (COD), high levels of suspended solids (TSS), and different colors. Real wastewater from a brewery, dairy, winery, and marine oil processing industry was treated using aluminum electrodes under various current densities. Laboratory-scale experiments demonstrated significant COD, TSS, and color removal, with marine oils and dairy wastewater showing the highest COD removal efficiencies (up to 88.6%), while for all the examined wastewater samples, the TSSs removal exceeded 95%. The results confirm EC’s effectiveness and adaptability across diverse wastewater types, supporting its potential as a sustainable, low-cost alternative as a industrial wastewater pre-treatment process. Full article
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18 pages, 2410 KiB  
Article
Nanostructured Cellulose Acetate Membranes Embedded with Al2O3 Nanoparticles for Sustainable Wastewater Treatment
by Ines Elaissaoui, Soumaya Sayeb, Mouna Mekki, Francesca Russo, Alberto Figoli, Karima Horchani-Naifer and Dorra Jellouli Ennigrou
Coatings 2025, 15(7), 823; https://doi.org/10.3390/coatings15070823 - 15 Jul 2025
Viewed by 404
Abstract
Electrospun nanofiber membranes based on cellulose acetate (CA) have gained increasing attention for wastewater treatment due to their high surface area, tuneable structure, and ease of functionalization. In this study, the performance of CA membranes was enhanced by incorporating aluminum oxide (Al2 [...] Read more.
Electrospun nanofiber membranes based on cellulose acetate (CA) have gained increasing attention for wastewater treatment due to their high surface area, tuneable structure, and ease of functionalization. In this study, the performance of CA membranes was enhanced by incorporating aluminum oxide (Al2O3) nanoparticles (NPs) at varying concentrations (0–2 wt.%). The structural, morphological, and thermal properties of the resulting CA/Al2O3 nanocomposite membranes were investigated through FTIR, XRD, SEM, water contact angle (WCA), pore size measurements, and DSC analyses. FTIR and XRD confirmed strong interactions and the uniform dispersion of the Al2O3 NPs within the CA matrix. The incorporation of Al2O3 improved membrane hydrophilicity, reducing the WCA from 107° to 35°, and increased the average pore size from 0.62 µm to 0.86 µm. These modifications led to enhanced filtration performance, with the membrane containing 2 wt.% Al2O3 achieving a 99% removal efficiency for Indigo Carmine (IC) dye, a maximum adsorption capacity of 45.59 mg/g, and a high permeate flux of 175.47 L·m−2 h−1 bar−1. Additionally, phytotoxicity tests using Lactuca sativa seeds showed a significant increase in germination index from 20% (untreated) to 88% (treated), confirming the safety of the permeate for potential reuse in agricultural irrigation. These results highlight the effectiveness of Al2O3-modified CA electrospun membranes for sustainable wastewater treatment and water reuse. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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15 pages, 2047 KiB  
Article
Aluminum-Loaded Bifunctional Resins for Efficient Fluoride Removal from Aqueous Solutions
by Mengfei Ma, Yingpeng Gu, Ruijie Wang and Yue Sun
Appl. Sci. 2025, 15(14), 7829; https://doi.org/10.3390/app15147829 - 12 Jul 2025
Viewed by 267
Abstract
The deep defluorination of water remains a significant environmental challenge. In this work, aluminum was loaded onto the bifunctional resin S957 containing a phosphoric-sulfonic acid difunctional group for efficient fluoride removal. Al-S957 demonstrated excellent fluoride removal performance across a broad pH range. When [...] Read more.
The deep defluorination of water remains a significant environmental challenge. In this work, aluminum was loaded onto the bifunctional resin S957 containing a phosphoric-sulfonic acid difunctional group for efficient fluoride removal. Al-S957 demonstrated excellent fluoride removal performance across a broad pH range. When anions and organics coexisted, Al-S957 exhibited significantly better fluoride adsorption performance compared to aluminum-loaded monofunctional resins. The adsorption followed an endothermic chemisorption process on a monolayer surface. FTIR and XPS analyses further revealed that fluoride removal relied on a ligand exchange mechanism. Column adsorption conducted over five cycles highlighted the strong practical potential of Al-S957. The results suggested that Al-S957 exhibits significant potential for practical applications. Full article
(This article belongs to the Special Issue Advances in Pollutant Removal from Water Environments)
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25 pages, 2616 KiB  
Article
Bio-Fabricated Aluminum Oxide Nanoparticles Derived from Waste Pharmaceutical Packages: Insight into Characterization and Applications
by Jamilah M. Al-Ahmari, Reem M. Alghanmi and Ragaa A. Hamouda
Biomolecules 2025, 15(7), 984; https://doi.org/10.3390/biom15070984 - 10 Jul 2025
Viewed by 434
Abstract
This study examines the environmental challenges posed by azo-dye pollutants and aluminum industrial waste. Aluminum oxide nanoparticles (P/Al2O3-NPs) were produced using a green method that utilized pharmaceutical packaging waste as an aluminum source and marine algae extract (Padina pavonica [...] Read more.
This study examines the environmental challenges posed by azo-dye pollutants and aluminum industrial waste. Aluminum oxide nanoparticles (P/Al2O3-NPs) were produced using a green method that utilized pharmaceutical packaging waste as an aluminum source and marine algae extract (Padina pavonica) as reducing and stabilizing agents and that was characterized by XRD, EDX, SEM, TEM, and zeta potential. Batch biosorption studies were performed to assess the effectiveness of P/Al2O3-NPs in removing CR dye from aqueous solutions. The results demonstrate that the particle sizes range from 58.63 to 86.70 nm and morphologies vary from spherical to elliptical. FTIR analysis revealed Al–O lattice vibrations at 988 and 570 cm−1. The nanoparticles displayed a negative surface charge (−13 mV) and a pHzpc of 4.8. Adsorption experiments optimized parameters for CR dye removal, achieving 97.81% efficiency under native pH (6.95), with a dye concentration of 30 mg/L, an adsorbent dosage of 0.1 g/L, and a contact time of 30 min. Thermodynamic studies confirmed that the process is exothermic and spontaneous. Kinetic data fit well with the pseudo-second-order model, while equilibrium data aligned with the Langmuir isotherm. The adsorption mechanism involved van der Waals forces, hydrogen bonding, and π–π interactions, as supported by the influence of pH, isotherm data, and FTIR spectra. Overall, the study demonstrates the potential of eco-friendly P/Al2O3-NPs to efficiently remove CR dye from aqueous solutions. Full article
(This article belongs to the Section Bio-Engineered Materials)
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29 pages, 8611 KiB  
Article
Study of Corrosion Resistance of Hybrid Structure of DP980 Two-Phase Steel and Laser-Welded 6013-T4 Aluminum Alloy
by Antonio Faria Neto, Erica Ximenes Dias, Francisco Henrique Cappi Freitas, Cristina Sayuri Fukugauchi, Erick Siqueira Guidi, Marcelo Sampaio Martins, Antonio Jorge Abdalla and Marcelo dos Santos Pereira
J. Manuf. Mater. Process. 2025, 9(7), 237; https://doi.org/10.3390/jmmp9070237 - 9 Jul 2025
Viewed by 532
Abstract
The future of the automotive industry appears to hinge on the integration of dissimilar materials, such as aluminum alloys and carbon steel. However, this combination can lead to galvanic corrosion, compromising the structural integrity. In this study, laser-welded joints of 6013-T4 aluminum alloy [...] Read more.
The future of the automotive industry appears to hinge on the integration of dissimilar materials, such as aluminum alloys and carbon steel. However, this combination can lead to galvanic corrosion, compromising the structural integrity. In this study, laser-welded joints of 6013-T4 aluminum alloy and DP980 steel were evaluated for their morphology, microhardness, and corrosion resistance. Corrosion resistance was assessed using the electrochemical noise technique over time in 0.1 M Na2SO4 and 3.5% NaCl solutions. The wavelet function was applied to remove the DC trend, and energy diagrams were generated to identify the type of corrosive process occurring on the electrodes. Corrosion on the electrodes was also monitored using photomicrographic images. Analysis revealed an aluminum–steel mixture in the melting zone, along with the presence of AlFe, AlFe3, and AlI3Fe4 intermetallic compounds. The highest Vickers microhardness was observed in the heat-affected zone, adjacent to the melt zone, where a martensitic microstructure was identified. The 6013-T4 aluminum alloy demonstrated the highest corrosion resistance in both media. Conversely, the electrochemical noise resistance was similar for the DP980 steel and the weld bead, indicating that the laser welding process does not significantly impact this property. The energy diagrams showed that localized pitting corrosion was the predominant form of corrosion. However, generalized and mixed corrosion were also observed, which corroborated the macroscopic analysis of the electrodes. Full article
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12 pages, 7657 KiB  
Article
Cation Vacancies Anchored Transition Metal Dopants Based on a Few-Layer Ti3C2Tx Catalyst for Enhanced Hydrogen Evolution
by Xiangjie Liu, Xiaomin Chen, Chunlan Huang, Sihan Sun, Ding Yuan and Yuhai Dou
Catalysts 2025, 15(7), 663; https://doi.org/10.3390/catal15070663 - 7 Jul 2025
Viewed by 453
Abstract
This study addresses the efficiency and cost challenges of hydrogen evolution reaction (HER) catalysts in the context of carbon neutrality strategies by employing a synergistic approach that combines cation vacancy anchoring and transition metal doping on two-dimensional (2D) MXenes. Using an in situ [...] Read more.
This study addresses the efficiency and cost challenges of hydrogen evolution reaction (HER) catalysts in the context of carbon neutrality strategies by employing a synergistic approach that combines cation vacancy anchoring and transition metal doping on two-dimensional (2D) MXenes. Using an in situ LiF/HCl etching process, the aluminum layers in Ti3AlC2 were precisely removed, resulting in a few-layer Ti3C2Tx MXene with an increased interlayer spacing of 12.3 Å. Doping with the transition metals Fe, Co, Ni, and Cu demonstrated that Fe@Ti3C2 provided the optimal HER performance, characterized by an overpotential (η10) of 81 mV at 10 mA cm−2, a low Tafel slope of 33.03 mV dec−1, and the lowest charge transfer resistance (Rct = 5.6 Ω cm2). Mechanistic investigations revealed that Fe’s 3d6 electrons induce an upward shift in the d-band center of MXene, improving hydrogen adsorption free energy and reducing lattice distortion. This research lays a solid foundation for the design of non-precious metal catalysts using MXenes and highlights future avenues in bimetallic synergy and scalability. Full article
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15 pages, 2939 KiB  
Article
Optimization of Process Parameters for WEDM Processing SiCp/Al Based on Graphene Working Fluid
by Zhou Sun, Weining Lei, Linglei Kong and Yafeng He
Processes 2025, 13(7), 2156; https://doi.org/10.3390/pr13072156 - 7 Jul 2025
Viewed by 335
Abstract
In the process of machining an aluminum matrix silicon carbide (SiCp/Al) composite material using wire electric discharge machining (WEDM), the thermal conductivity and dielectric properties of working fluid, such as discharge medium and cool carrier, directly determine the material removal rate (MRR) and [...] Read more.
In the process of machining an aluminum matrix silicon carbide (SiCp/Al) composite material using wire electric discharge machining (WEDM), the thermal conductivity and dielectric properties of working fluid, such as discharge medium and cool carrier, directly determine the material removal rate (MRR) and surface roughness (Ra). In this paper, graphene-working fluid is innovatively used as working medium to optimize the discharge process due to its high thermal conductivity and field emission characteristics. The single-factor experiments show that graphene can increase the MRR by 11.16% and decrease the Ra by 29.96% compared with traditional working fluids. In order to analyze the multi-parameter coupling effect, an L16 (44) orthogonal test is further designed, and the effects of the pulse width (Ton), duty cycle (DC), power tube number (PT), and wire speed (WS) on the MRR and Ra are determined using a signal-to-noise analysis. Based on a gray relational grade analysis, a multi-objective optimization model was established, and the priority of the MRR and Ra was determined using an AHP, and finally the optimal parameter combination (Ton = 22 μs, DC = 1:4, PT = 3, WS = 2) was obtained. Full article
(This article belongs to the Special Issue Processes in 2025)
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14 pages, 4623 KiB  
Article
Effective Removal of Microplastics Using a Process of Ozonation Followed by Flocculation with Aluminum Sulfate and Polyacrylamide
by Jie Wang, Meiyi Hu, Ziyi Zhang and Shaoping Tong
Separations 2025, 12(7), 179; https://doi.org/10.3390/separations12070179 - 7 Jul 2025
Viewed by 476
Abstract
The widespread use of plastics in our daily life has caused many health problems. Conventional water treatment processes have low efficiency in the removal of microplastics from water. In this work, we investigated the efficiency of ozonation pretreatment followed by flocculation to remove [...] Read more.
The widespread use of plastics in our daily life has caused many health problems. Conventional water treatment processes have low efficiency in the removal of microplastics from water. In this work, we investigated the efficiency of ozonation pretreatment followed by flocculation to remove microplastics from water. After the ozonation pretreatment, it was found that microplastic removal could be significantly enhanced by flocculation from 40% to 91%. The characterization results show that the ozonation-pretreated microplastics had rougher surfaces and larger amounts of surface hydroxyl groups and carbonyls, which might be responsible for their increased removal. However, there was still a small amount of microplastics that had not been removed. They floated on the surface of the solution and could not be effectively oxidized by ozone, thus not changing their surface properties. This further confirms the importance of hydroxyl groups. Full article
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12 pages, 23410 KiB  
Article
Recycling and Separation of Valuable Metals from Spent Cathode Sheets by Single-Step Electrochemical Strategy
by Neng Wei, Yaqun He, Guangwen Zhang, Jiahao Li and Fengbin Zhang
Separations 2025, 12(7), 178; https://doi.org/10.3390/separations12070178 - 5 Jul 2025
Viewed by 330
Abstract
The conventional spent lithium-ion batteries (LIBs) recycling method suffers from complex processes and excessive chemical consumption. Hence, this study proposes an electrochemical strategy for achieving reductant-free leaching of high-valence transition metals and efficient separation of valuable components from spent cathode sheets (CSs). An [...] Read more.
The conventional spent lithium-ion batteries (LIBs) recycling method suffers from complex processes and excessive chemical consumption. Hence, this study proposes an electrochemical strategy for achieving reductant-free leaching of high-valence transition metals and efficient separation of valuable components from spent cathode sheets (CSs). An innovatively designed sandwich-structured electrochemical reactor achieved efficient reductive dissolution of cathode materials (CMs) while maintaining the structural integrity of aluminum (Al) foils in a dilute sulfuric acid system. Optimized current enabled leaching efficiencies exceeding 93% for lithium (Li), cobalt (Co), manganese (Mn), and nickel (Ni), with 88% metallic Al foil recovery via cathodic protection. Multi-scale characterization systematically elucidated metal valence evolution and interfacial reaction mechanisms, validating the technology’s tripartite innovation: simultaneous high metal extraction efficiency, high value-added Al foil recovery, and organic removal through single-step electrochemical treatment. The process synergized the dissolution of CM particles and hydrogen bubble-induced physical liberation to achieve clean separation of polyvinylidene difluoride (PVDF) and carbon black (CB) layers from Al foil substrates. This method eliminates crushing pretreatment, high-temperature reduction, and any other reductant consumption, establishing an environmentally friendly and efficient method of comprehensive recycling of battery materials. Full article
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