Search Results (692)

Titanium–aluminum–vanadium (Ti6Al4V) is a material chosen for spine, orthopedic, and dental implants due to its combination of desirable mechanical and biological properties. Lasers have been used to modify metal surfaces, enabling the generation of a surface on Ti6Al4V with distinct micro- and nano-scale structures. Studies indicate that topography with micro/nano features of osteoclast resorption pits causes bone marrow stromal cells (MSCs) and osteoprogenitor cells to favor differentiation into an osteoblastic phenotype. This study examined whether the biological response of human MSCs to Ti6Al4V surfaces is sensitive to laser treatment-controlled micro/nano-topography. First, 15 mm diameter Ti6Al4V discs (Spine Wave Inc., Shelton, CT, USA) were either machined (M) or additively manufactured (AM). Surface treatments included no laser treatment (NT), nanosecond laser (Ns), femtosecond laser (Fs), or nanosecond followed by femtosecond laser (Ns+Fs). Surface wettability, roughness, and surface chemistry were determined using sessile drop contact angle, laser confocal microscopy, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Human MSCs were cultured in growth media on tissue culture polystyrene (TCPS) or test surfaces. On day 7, the levels of osteocalcin (OCN), osteopontin (OPN), osteoprotegerin (OPG), and vascular endothelial growth factor 165 (VEGF) in the conditioned media were measured. M NT, Fs, and Ns+Fs surfaces were hydrophilic; Ns was hydrophobic. AM NT and Fs surfaces were hydrophilic; AM Ns and Ns+Fs were hydrophobic. Roughness (Sa and Sz) increased after Ns and Ns+Fs treatment for both M and AM disks. All surfaces primarily consisted of oxygen, titanium, and carbon; Fs had increased levels of aluminum for both M and AM. SEM images showed that M NT discs had a smooth surface, whereas AM surfaces appeared rough at a higher magnification. Fs surfaces had a similar morphology to their respective NT disc at low magnification, but higher magnification revealed nano-scale bumps not seen on NT surfaces. AM Fs surfaces also had regular interval ridges that were not seen on non-femto laser-ablated surfaces. Surface roughness was increased on M and AM Ns and Ns+Fs disks compared to NT and Fs disks. OCN was enhanced, and DNA was reduced on Ns and Ns+Fs, with no difference between them. OPN, OPG, and VEGF levels for laser-treated M surfaces were unchanged compared to NT, apart from an increase in OPG on Fs. MSCs grown on AM Ns and Ns+Fs surfaces had increased levels of OCN per DNA. These results indicate that MSCs cultured on AM Ns and AM Ns+Fs surfaces, which exhibited unique roughness at the microscale and nanoscale, had enhanced differentiation to an osteoblastic phenotype. The laser treatments of the surface mediated this enhancement of MSC differentiation and warrant further clinical investigation. Full article

Under the construction background of carbon peak and carbon neutrality, high-energy-consuming enterprises, represented by the electrolytic aluminum industry, have become important carriers for energy conservation and emission reduction. These enterprises are characterized by significant energy consumption and high carbon emissions, greatly impacting the economic and environmental benefits of regional power grids. Existing research often focuses on grid revenue, leaving high-energy-consuming enterprises in a passive regulatory position. To address this, this paper constructs an economic dispatch strategy for power grids that considers waste heat utilization in high-energy-consuming enterprises. A typical representative, electrolytic aluminum load and its waste heat utilization model, for the entire production process of high-energy-consuming loads, is established. Using a tiered carbon trading calculation formula, a low-carbon production scheme for high-energy-consuming enterprises is developed. On the grid side, considering local load levels, the uncertainty of wind power output, and the energy demands of aluminum production, a robust day-ahead economic dispatch model is established. Case analysis based on the modified IEEE-30 node system demonstrates that the proposed method balances economic efficiency and low-carbon performance while reducing the conservatism of traditional optimization approaches. Full article

Ultrahigh-temperature ceramic composites based on hafnium diboride have a wide range of applications, including as components for high-speed aircraft and energy generation and storage devices. Consequently, developing methodologies for their fabrication and studying their properties are of paramount importance, in particular in using them as an electrode material for energy storage devices with increased oxidation resistance. This study investigates the behavior of ceramic composites based on the HfB₂-HfO₂-SiC system, obtained using 15 vol% Ti₂AlC MAX-phase as a sintering component, under the influence of subsonic flow of dissociated air. It was determined that incorporating the modifying component (Ti₂AlC) altered the composition of the silicate melt formed on the surface during ceramic oxidation. This modification led to the observation of a protective antioxidant function. Consequently, liquation was observed in the silicate melt layer, resulting in the formation of spherical phase inhomogeneities in its volume with increased content of titanium, aluminum, and hafnium. It is hypothesized that the increase in the high-temperature viscosity of this melt prevents it from being carried away in the form of drops, even at a surface temperature of ~1900–2000 °C. Despite the established temperature, there is no sharp increase in its values above 2400–2500 °C. This is due to the evaporation of silicate melt from the surface. In addition, the electrochemical behavior of the obtained material in a liquid electrolyte medium (KOH, 3 mol/L) was examined, and it was shown that according to the value of electrical conductivity and specific capacitance, it is a promising electrode material for supercapacitors. Full article

This study investigates the effectiveness of geopolymer-based binders for the stabilization of silty sand, aiming to improve its strength and durability under cyclic environmental conditions. A composite binder consisting of Ground Granulated Blast-furnace Slag (GGBS) and Recycled Glass Powder (RGP), modified with nano poly aluminum silicate (PAS), was used to treat the soil. The long-term performance of the stabilized soil was evaluated under cyclic wetting–drying (W–D) conditions. The influence of PAS content on the mechanical strength, environmental safety, and durability of the stabilized soil was assessed through a series of laboratory tests. Key parameters, including unconfined compressive strength (UCS), mass retention, pH variation, ion leaching, and microstructural development, were analyzed using field emission scanning electron microscopy (FE-SEM) and energy-dispersive X-ray spectroscopy (EDS). Results revealed that GGBS-stabilized specimens maintained over 90% of their original strength and mass after eight W–D cycles, indicating excellent durability. In contrast, RGP-stabilized samples exhibited early strength degradation, with up to an 80% reduction in UCS and 10% mass loss. Environmental evaluations confirmed that leachate concentrations remained within acceptable toxicity limits. Microstructural analysis further highlighted the critical role of PAS in enhancing the chemical stability and long-term performance of the stabilized soil matrix. Full article

Superhydrophobic coatings possess distinct wettability characteristics and hold significant potential in metal corrosion protection and underwater drag reduction. However, their practical application is often hindered by poor durability arising from the fragility of their micro/nanostructured surface roughness. In this study, a durable superhydrophobic coating featuring a hierarchical, hydrangea-like micro/nanostructure was successfully fabricated on an aluminum alloy substrate via a simple one-step cold-spraying technique. The coating consisted of hydrangea-shaped SiO₂ nanoparticles modified with 1H,1H,2H,2H-perfluorodecyltrimethoxysilane (PFDT) to produce multiscale roughness, while epoxy resin (EP) served as the binding matrix to enhance mechanical integrity. The hydrangea-like SiO₂ nanostructures were characterized by solid cores and wrinkled, petal-like outgrowths. This unique morphology not only increased the surface roughness but also provided more active sites for air entrapment, thereby enhancing the coating’s overall performance. The h-SiO₂@PFDT-EP composite coating exhibited excellent superhydrophobicity, with a WCA of 170.1° ± 0.8° and a SA of 2.7° ± 0.5°. Durability was evaluated through sandpaper abrasion, tape peeling, acid and alkali immersion, artificial weathering, and salt spray tests. The results demonstrated that the coating retained stable superhydrophobic performance under various environmental stresses. Compared with bare 6061 aluminum and EP coatings, its corrosion current density was reduced by four and three orders of magnitude, respectively. Furthermore, the coating achieved a maximum drag-reduction rate of 31.01% within a velocity range of 1.31–7.86 m/s. The coating also displayed excellent self-cleaning properties. Owing to its outstanding durability, corrosion resistance, and drag-reducing capability, this one-step fabricated superhydrophobic coating showed great promise for applications in marine engineering and defense. Full article

We developed a novel and portable magnetic nanochannel electrochemical sensor for the sensitive detection of cadmium ions (Cd²⁺), which pose serious risks to food safety and human health. The sensor was fabricated by co-modifying an anodic aluminum oxide (AAO) nanochannel membrane with a composite of glutathione (GSH) and ferric oxide nanoparticles (Fe₃O₄), denoted as GSH@Fe₃O₄. This modified membrane was then integrated with a screen-printed carbon electrode (SPCE) to construct the GSH@Fe₃O₄/GSH@AAO/SPCE sensing platform. The performance of the sensor was evaluated using differential pulse voltammetry (DPV), which demonstrated a strong linear correlation between the peak current response and the concentration of Cd²⁺ in the range of 5–120 μg/L. The calibration equation was I_DPV(μA) = −0.31 + 0.98·C_{Cd²⁺(μg/L)}, with an excellent correlation coefficient (R² = 0.999, n = 3). The calculated limit of detection (LOD) was as low as 0.1 μg/L, indicating the high sensitivity of the system. These results confirm the successful construction of the GSH@Fe₃O₄/GSH@AAO/SPCE portable nanochannel sensor. This innovative sensing platform provides a rapid, sensitive, and user-friendly approach for the on-site monitoring of heavy metal contamination in agricultural products, especially grains. Full article

Electrospun nanofiber membranes based on cellulose acetate (CA) have gained increasing attention for wastewater treatment due to their high surface area, tuneable structure, and ease of functionalization. In this study, the performance of CA membranes was enhanced by incorporating aluminum oxide (Al₂O₃) nanoparticles (NPs) at varying concentrations (0–2 wt.%). The structural, morphological, and thermal properties of the resulting CA/Al₂O₃ nanocomposite membranes were investigated through FTIR, XRD, SEM, water contact angle (WCA), pore size measurements, and DSC analyses. FTIR and XRD confirmed strong interactions and the uniform dispersion of the Al₂O₃ NPs within the CA matrix. The incorporation of Al₂O₃ improved membrane hydrophilicity, reducing the WCA from 107° to 35°, and increased the average pore size from 0.62 µm to 0.86 µm. These modifications led to enhanced filtration performance, with the membrane containing 2 wt.% Al₂O₃ achieving a 99% removal efficiency for Indigo Carmine (IC) dye, a maximum adsorption capacity of 45.59 mg/g, and a high permeate flux of 175.47 L·m⁻² h⁻¹ bar⁻¹. Additionally, phytotoxicity tests using Lactuca sativa seeds showed a significant increase in germination index from 20% (untreated) to 88% (treated), confirming the safety of the permeate for potential reuse in agricultural irrigation. These results highlight the effectiveness of Al₂O₃-modified CA electrospun membranes for sustainable wastewater treatment and water reuse. Full article

The slurry aluminizing process is widely employed to enhance the oxidation and corrosion resistance of nickel-based superalloys used in high-temperature environments such as gas turbines and aerospace engines. This study investigates the effects of the concentration of Al vapors in the reactor chamber and the initial slurry layer thickness on the microstructure, chemical composition, and phase composition of aluminide coatings. Coatings were manufactured on Ni-based superalloy substrates using CrAl powders as an aluminum source and chloride- and fluoride-based activator salts. The effect of the initial thickness of the slurry layer was studied by varying the amount of deposited slurry in terms of mg_slurry/cm²_sample (with constant mg_slurry/cm³_chamber). The microstructure and phase composition of the produced aluminide coatings were evaluated by SEM, EDS, and XRD analysis. Slurry thickness can affect concentration gradients during diffusion, and the best results were obtained with an initial slurry amount of 100 mg_slurry/cm²_sample. The effect of the Al vapor phase in the reaction chamber was then investigated by varying the mg_slurry/cm³_chamber ratio while keeping the slurry layer thickness constant at 100 mg_slurry/cm²_sample. This parameter influences the amount of Al at the substrate surface before the onset of solid-state diffusion, and the best results were obtained for a 6.50 mg_slurry/cm³_chamber ratio with the formation of 80 µm coatings (excluding the interdiffusion zone) with a β-NiAl phase throughout the thickness. To validate process flexibility, the same parameters were successfully applied to produce platinum-modified aluminides with a bi-phasic ζ-PtAl2 and β-(Ni,Pt)Al microstructure. Full article

The friction surfacing (FS) process has emerged over the past few years as a method for joining both similar and dissimilar materials, for volume damage repair of defective components, and for corrosion protection. The possibility to produce a metallic coating by FS, without melting the material, classifies this technique as distinct from other standard methods. This unconventional deposition method is based on the severe plastic deformation that appears on a rotating metallic rod (consumable material) pressed against the substrate under an axial load. The present study aims to investigate the tribological properties and corrosion resistance provided by the aluminum-based FS coatings deposited onto a structural S235 steel substrate and further modified by plasma electrolytic oxidation (PEO). During the PEO treatment, the formation of a ceramic film is enabled, while the hardness, chemical stability, corrosion, and wear resistance of the modified surfaces are considerably increased. The morpho-structural characteristics and chemical composition of the PEO-modified FS coatings are further investigated using scanning electron microscopy combined with energy dispersive spectroscopy analysis and X-ray diffraction. Dry sliding wear testing of the PEO-modified aluminum-based coatings was carried out using a ball-on-disc configuration, while the corrosion resistance was electrochemically evaluated in a 3.5 wt.% NaCl solution. The corrosion rates of the aluminum-based coatings decreased significantly when the PEO treatment was applied, while the wear rate was substantially reduced compared to the untreated aluminum-based coating and steel substrate, respectively. Full article

Thermally conductive polymer composites are essential for effective heat dissipation in electronic packaging, where both thermal management and mechanical reliability are critical. Although diglycidyl ether of bisphenol-A (DGEBA)-based epoxies exhibit favorable properties, their intrinsically low thermal conductivity limits broader applications. Incorporating conductive fillers, such as expanded graphite (EG) and metal powders, enhances heat transport but often compromises mechanical strength due to poor filler–matrix compatibility. In this study, we address this trade-off by employing a titanate coupling agent to surface-modify aluminum (Al) fillers, thereby improving interfacial adhesion and dispersion within the DGEBA matrix. Our results show that incorporating 10 wt% untreated Al increases thermal conductivity from 7.35 to 9.60 W/m·K; however, this gain comes at the cost of flexural strength, which drops to 18.29 MPa. In contrast, titanate-modified Al (Ti@Al) not only preserves high thermal conductivity but also restores mechanical performance, achieving a flexural strength of 35.31 MPa (at 5 wt% Ti@Al) and increasing impact strength from 0.60 to 1.01 kJ/m². These findings demonstrate that interfacial engineering via titanate coupling offers a compelling strategy to overcome the thermal–mechanical trade-off in hybrid composites, enabling the development of high-performance materials for advanced thermal interface and structural applications. Full article

This study systematically investigates the axial compression capacity calculation method for 7075-T6 aluminum alloy rectangular hollow section (RHS) members based on the Continuous Strength Method (CSM). Axial compression tests were conducted on nine RHS specimens using a YAW-500 electro-hydraulic servo testing machine, and nonlinear finite element models considering material plasticity and geometric imperfections were established using ABAQUS/CAE. The numerical results showed good agreement with experimental data, verifying the model’s reliability. Parametric analysis was then performed on RHS members, leading to the development of a CSM-based capacity calculation method and a modified curve for predicting the stability reduction factors of square hollow section members. The approach combining this modified curve with Chinese codes is termed the Modified Chinese Code Method. The axial capacities calculated by the CSM-based method, Modified Chinese Code Method, EN 1999-1-1, and AASTM were compared for accuracy evaluation. The conclusions indicate that the proposed modified curve provides more accurate predictions of stability coefficients for square tubes, and the CSM-based method yields more precise capacity predictions than existing international design codes, though it may overestimate the capacity for Class 4 cross-section members and thus requires further refinement. Full article

Recently, high-strength 7075-T6 aluminum alloy has demonstrated promising application prospects in large-span spatial structures given its exceptional mechanical properties. However, the classical Ramberg–Osgood (R–O) constitutive model cannot accurately predict the mechanical behavior of 7075-T6 aluminum alloy in the large-strain stage, compromising the structural reliability of designs. Herein, the full-range stress–strain curves of 7075-T6 aluminum alloy were investigated through tensile tests. Mechanical property indices were obtained, and the classical R–O model was calibrated for 7075-T6 aluminum alloy. Furthermore, an improved R–O model based on piecewise functions was proposed to address the significant prediction errors under large-strain conditions (ε > 0.015). Compared with the classical R–O model, the modified model exhibited a reduction of over 75% in stress–strain curve deviation. Moreover, an approximate value method only based on nonproportional extension strength and elastic modulus was proposed for the calibration of the modified model, considerably enhancing the engineering practicality of the modified constitutive model. Full article

Aluminum alloys based on the eutectic Al–Ni system are a promising class of lightweight materials for applications at elevated temperatures owing to the thermal stability of the eutectic Al₃Ni phase. In this study, the eutectic Al–Ni alloy was modified by the addition of 0.6 wt.% Zr to enhance the α_Al matrix by precipitation strengthening. The alloys were cast and subjected to T5 heat treatment followed by long-term isothermal aging at 350 °C. A comprehensive study was carried out to evaluate the evolution of microstructure, microhardness and mechanical performance over time. The formation of fine, coherent L1₂-Al₃Zr precipitates contributed to significant strengthening, as reflected by a ~60% increase in microhardness and an approximately twofold improvement in room temperature (RT) yield strength. A TEM analysis of the L1₂-Al₃Zr precipitates showed relatively good thermal stability after 30 days. Despite the improved mechanical properties at room temperature, the alloy did not retain this improvement when tested at 300 °C. Nevertheless, these results provide a comprehensive insight into the aging and thermal stability of Al–Ni–Zr alloys. Full article

Graphene, a two-dimensional carbon material, possesses exceptional properties such as high electron mobility, exceptional strength that surpasses that of steel, chemical resistance, environmental friendliness, and a large specific surface area. In this study, we used the modified Hummer process to produce graphene oxide, which was applied to an aluminum alloy substrate as a corrosion-resistant coating. The aluminum alloy used in our study is AA2024, which is widely applied in industry and aircraft. The coating layer was characterized by micro-Raman spectroscopy and atomic force microscopy (AFM) before and after the reduction process. Micro-Raman spectroscopy provided information on the degree of reduction and the presence of functional groups in the coating layer. AFM images enabled the study of surface morphology and topography. After the reduction process, achieved by annealing in an argon atmosphere at 140 °C, micro-Raman spectroscopy and AFM were again used to assess structural and morphological changes. The reduction resulted in the formation of reduced graphene oxide (RGO), which exhibited improved conductivity and stability. The combination of micro-Raman spectroscopy and AFM characterization techniques provided detailed information on the properties and effectiveness of the coating layer. This research contributes to developing anti-corrosion methods using advanced materials and surface engineering techniques. Full article

Among the pollutants that affect water quality, being also a problem in water treatment facilities, is natural organic matter (NOM), the largest percentage of which is humic acid (HA). In the present work, a new aluminum-modified graphene oxide adsorbent (henceforth abbreviated GO-Al) was produced for the elimination of HA. The factors affecting the adsorption process, such as pH, adsorbent dosage, initial HA concentration and contact time were examined. It was revealed that at pH 2.0 ± 0.1, by applying 1.0 g L⁻¹ GO-Al to 5 mg L⁻¹ HA, 91% was removed after 24 h, but equilibrium was almost reached after 30 min (82% removal). Comparable results with GO exhibited that the modification with AlCl₃⋅6H₂O enhanced the removal. The relative results associated slightly more with the pseudo-second-order kinetic model (PSO), and the Langmuir isotherm model, indicating that the process was closer to chemisorption. The maximum adsorption capacity (Q_m) conferring to the Langmuir model was considered to be 5.91 mg g⁻¹. Thermodynamics revealed that the process occurred spontaneously, while a adsorption–regeneration study up to 10 cycles confirmed the effectiveness of GO-Al material. Full article