Search Results (490)

Although cemented carbides have been manufactured by the powder metallurgy (P/M) technology for over a century now, systematic developmental efforts are still underway. In the present study, tool life improvements in metal grooving applications are the key objective. Four PVD-coated cemented carbides compositions, dedicated to groove steel, stainless steel, cast iron, and aluminium alloys, have been newly designed, along with their manufacturing conditions. Physical, mechanical and chemical characteristics—such as sintered density, modulus of elasticity, hardness, fracture toughness, WC grain size, and the chemical composition of the substrate material, as well as the chemical composition, microhardness, structure, and thickness of the coatings—have been studied. A series of grooving tests have also been conducted to assess whether modifications to the thus far marketed tool materials, tool geometries, and coatings can improve cutting performance. In order to compare the laboratory and application properties of the investigated materials with currently produced by reputable companies, commercial inserts have also been tested. The experimental results obtained indicate that the newly developed grooving inserts exhibit excellent microstructural characteristics, high hardness, fracture toughness, and wear resistance and that they show slightly longer tool life compared to the commercial ones. Full article

This study presents the structural and compositional characterisation of a newly developed Ti55Al27Mo13 alloy synthesised via aluminothermic reaction. The alloy was designed to overcome the limitations of conventional processing routes for high–melting–point elements such as Ti and Mo, enabling the formation of a complex, multi–phase microstructure in a single high–temperature step. The aim was to develop and characterise a material with microstructural features expected to enhance wear resistance, oxidation behaviour, and thermal stability in future applications. The alloy is intended as a precursor for composite nanopowders and surface coatings applied to aluminium–, magnesium–, and iron–based substrates subjected to mechanical and thermal loading. Elemental analysis (XRF, EDS) confirmed the presence of Ti, Al, Mo, and minor elements such as Si, Fe, and C. Microstructural investigations using laser confocal and scanning electron microscopy revealed a heterogeneous structure comprising solid solutions, eutectic regions, and dispersed oxide and carbide phases. Notably, the alloy exhibits high hardness values, reaching >2400 HV in Al₂O₃ regions and ~1300 HV in Mo– and Si–enriched solid solutions. These results suggest the material’s substantial potential for protective surface engineering. Further tribological, thermal, and corrosion testing, conducted with meticulous attention to detail, will follow to validate its functional performance in target applications. Full article

This paper describes the development of a new hybrid composite for the metal joints of aluminium and glass fibre composite adherents. The aluminium adherend is manufactured using friction stir-formed studs that are inserted into the composite adherend in the through-thickness direction during the composite manufacturing process, where the dry fibres are displaced to accommodate the studs before the resin infusion process. The materials used were AA6082-T6 aluminium and plain-woven E-glass fabric reinforced epoxy, with primary applications in naval vessels. This joining approach offers a cost-effective solution that does not require complicated onsite welding. The joint design was developed based on a simulation test program with finite element analysis, followed by experimental characterisation and validation. The design solution was analysed in terms of the force displacement response, sequence of load transfer, and characterisation of the joint failure modes. Full article

Renovating existing buildings is a key strategy for achieving the EU’s climate targets, as over 75% of the current building stock is energy inefficient. This study evaluates the environmental impacts of three façade renovation scenarios for an office building at the Technical University in Zvolen (Slovakia) using a life cycle assessment (LCA) approach. The aim is to quantify and compare these impacts based on material selection and its influence on sustainable construction. The analysis focuses on key environmental indicators, including global warming potential (GWP), abiotic depletion (ADE, ADF), ozone depletion (ODP), toxicity, acidification (AP), eutrophication potential (EP), and primary energy use (PERT, PENRT). The scenarios vary in the use of insulation materials (glass wool, wood fibre, mineral wool), façade finishes (cladding vs. render), and window types (aluminium vs. wood–aluminium). Uncertainty analysis identified GWP, AP, and ODP as robust decision-making categories, while toxicity-related results showed lower reliability. To support integrated and transparent comparison, a composite environmental index (CEI) was developed, aggregating characterisation, normalisation, and mass-based results into a single score. Scenario C–2, featuring an ETICS system with mineral wool insulation and wood–aluminium windows, achieved the lowest environmental impact across all categories. In contrast, scenarios with traditional cladding and aluminium windows showed significantly higher impacts, particularly in fossil fuel use and ecotoxicity. The findings underscore the decisive role of material selection in sustainable renovation and the need for a multi-criteria, context-sensitive approach aligned with architectural, functional, and regional priorities. Full article

The sapwood and heartwood of European larch (Larix decidua Mill.) are both used in industrial applications, but they differ in structure and composition, which may lead to surface property differences. This study compared their surface characteristics (on radial and tangential sections) after sanding with aluminium oxide papers of four grit sizes (P60, P120, P180, P240). Surface roughness (Ra, Rz), wettability (contact angle with two reference liquids: water and diiodomethane, 3 and 30 s after droplet deposition), surface free energy, and colour parameters (L*, a*, b*) were analysed. Microscopic measurements were also performed to assess anatomical differences between sapwood and heartwood. The results showed no significant differences in roughness (Ra, Rz) between sapwood and heartwood. Measurement direction and sandpaper grit accounted for about 80% of variability in roughness parameters. Wettability was mainly influenced by wood area, with its effect ranging from 55% to 89% depending on measurement time. The sapwood was characterised by the lower wettability on the tangential section, while the heartwood was characterised by the lower wettability on the radial section. This was examined for the contact angle tests performed 3 s after the water droplet had been applied to the wood surface. Such dependencies were not observed after 30 s. Sapwood exhibited higher surface free energy (SFE) values than heartwood. The greatest colour change ΔE, at level 2.59, was noted for the heartwood on the radial section after sanding with P240 sandpaper. Full article

Brass is a proportionate copper and zinc alloy that may be mixed to achieve a variety of mechanical, electrical, and chemical characteristics. Compared to bronze, it is more pliable. Brass has a comparatively low melting point (900–940 °C; 1650–1720 °F), depending on its composition. This review explores the most recent advancements in brass alloy technology, including the addition of silicon, tin, and aluminium to improve its strength, machinability, and resistance to corrosion. Furthermore, the development of lead-free, recyclable, and low-carbon brass alloys has been fuelled by the growing demand for environmentally friendly materials. With a renewed emphasis on antibacterial qualities and wear-resistant formulations, brass alloys are also seeing increasing use in sectors like electronics, architecture, and healthcare. Additionally, new opportunities for producing custom-designed brass components have been made possible by the development of additive manufacturing. This paper provides an overview of the current and future potential of brass alloys, highlighting their originality in addressing the changing demands of modern industry and technology. Full article

This study explores microcomposites’ thermodielectric properties—thermal conductivity ($k_{\mathrm{eff}}$) and dielectric permittivity (${\epsilon }_r$)—across filler concentrations from 1 wt% ($\phi \approx 0.0035$) to 60 wt% ($\phi \approx 0.45$) spanning the pre- ($\phi <0.16$) and within-percolation threshold ($0.16\le \phi \le 0.29$). Thermal measurements were conducted using a newly designed, cost-effective thermal measurement setup. The setup utilised a transient heat pulse methodology with a heater and NTC thermistors, with a precision better than $\pm 0.01$ W·${\mathrm{m}}^{-1}·$${\mathrm{K}}^{-1}$. Dielectric properties were measured using a three-electrode system over a broad frequency and temperature range. The measurements demonstrate an effective thermal conductivity $k_{\mathrm{eff}}$ of 0.72 W·${\mathrm{m}}^{-1}·$${\mathrm{K}}^{-1}$ for AlN at $\phi =0.36$ and 0.65 W·${\mathrm{m}}^{-1}·$${\mathrm{K}}^{-1}$ for wBN already at $\phi =0.12$. Although theoretical models suggest that, considering interfacial Kapitza resistance, it can yield a $k_{\mathrm{eff}}$ corresponding to approximately 1–3% of the conductivity of pure material filler, the experimental measurements indicate a maximum of around 0.5%. Dielectric measurements show that in comparison to pure polyurethane, the presence of 60% AlN or 40% wBN at 60 °C decreased the loss tangent by 20 times in the condition of a quasistatic electric field. Full article

The Volumetric Neutron Source (VNS) is a pivotal facility proposed for advancing fusion nuclear technology, particularly for the qualification of breeding blanket systems, a key component of DEMO and future fusion reactors. This study focuses on the design and optimisation of the VNS Thermal Shield, adopting a multidisciplinary approach to address its thermal and structural behaviours. The Thermal Shield plays a crucial role in protecting superconducting magnets and other cryogenic components by limiting heat transfer from higher-temperature regions of the tokamak to the cryostat, which operates at temperatures between 4 K and 20 K. To ensure both thermal insulation and structural integrity, multiple design iterations were conducted. These iterations aimed to reduce electromagnetic (EM) forces induced during magnet charge and discharge cycles by introducing strategic cuts and reinforcements in the shield design. The optimisation process included the evaluation of various aluminium alloys and composite materials to achieve a balance between rigidity and weight while maintaining structural integrity under EM and mechanical loads. Additionally, an integrated thermal study was performed to ensure effective temperature management, maintaining the shield at an operational temperature of around 80 K. Cooling channels were incorporated to homogenise temperature distribution, improving thermal stability and reducing thermal gradients. This comprehensive approach demonstrates the viability of advanced material solutions and design strategies for thermal and structural optimisation. The findings reinforce the importance of the VNS as a dedicated platform for testing and validating critical fusion technologies under operationally relevant conditions. Full article

Aluminium composite panels (ACPs) have been used in almost every high-rise building because of their aesthetic and thermal properties. However, due to the nature of the combustibility of polymeric core materials, the fire issue is the main concern throughout the world. Several fire occurrences have been noticed in different countries. The ignition of combustible core materials used in ACP cladding is mainly responsible for spreading fire. Building-safety regulatory authorities have enforced new obligations to ban combustible ACP panels in high-rise buildings, especially in Australia and the UK. This is now considered as one of the critical components in these buildings. This study aims to comprehensively overview different types of cladding panels, core filler materials, flame-retardant mechanisms, their preparation methods, and recent developments. The PRISMA method has been used to conduct a systematic literature review. From the Scopus and Google scholar databases, a total of 180 documents have been selected using two relevant keywords through the screening process. This study reviews existing studies, covering cladding panel classifications based on standard codes, and existing ACP panels’ flammability, thermal, and mechanical properties. Following an in-depth recent literature review, the study outlines the combustibility and energy efficiency challenges and offers recommendations for future research to develop non-combustible cladding panels. Full article

Geopolymer composite materials are a viable alternative to conventional construction materials. The research problem of geopolymer composites revolves around the imperative to comprehensively address their synthesis, structural performance, and environmental impact. The derived mathematical model facilitates precisely determining the optimal proportions of two crucial constituents in the geopolymer matrix: silica sand and secondary aluminum by-product. A mathematical model for optimizing the composition of geopolymer composites has been developed based on the integrated use of Markov chains, criterion methods, and an orthogonally compositional plan. The optimal composition of the geopolymer matrix is determined and predicted using a mathematical model. Specifically, the recommended content mixing ratio is as follows: metakaolin at 1000 g, activator at 900 g, silica fume at 1052.826 g, carbon fibre at 10 g, and secondary aluminum by-product at 62.493 g. This study analyzes the influence of different secondary aluminum industry by-products on the geopolymerization process and assesses the mechanical, thermal, and environmental properties of the resulting composites to establish a comprehensive understanding of their structural viability. Full article

Improving the energy release and safety of composite solid propellants is a key focus in energetic materials research. Graphene, with its excellent thermal conductivity and lubrication properties, is a promising additive. In this study, Al@AP core–shell particles doped with graphene were prepared via an in-situ deposition method. The structure, thermal decomposition, combustion, and safety performance of the graphene-doped Al@AP samples were investigated. Results showed that AP effectively coated aluminium to form a typical core-shell structure, with graphene uniformly loaded into the framework. Graphene contents of 1.0 and 4.0 wt.% reduced AP’s thermal decomposition temperature by 0.97 and 16.68 °C, respectively. Closed-bomb and laser ignition tests revealed that pressure rise rates and combustion intensity increased with graphene content up to 1.0 wt.% but declined beyond that. Peak pressure reached 114.65 kPa at 1.0 wt.% graphene, and the maximum pressure increase rate was 13.29 kPa ms⁻¹ at 2.0 wt.%. Additionally, graphene significantly improved safety by reducing sensitivity to impact and friction. The enhanced performance is attributed to graphene’s large surface area and excellent thermal and electrical conductivity that promote AP decomposition and combustion, combined with its lubricating effect that enhances safety, though excessive graphene may hinder these benefits. This study provides balanced design criteria for graphene-doped Al@AP as solid propellants. Full article

The solution combustion method is widely used because of its simple operation and ability to produce porous structures. The chemical composition and morphological structure of the material can be regulated by different oxidiser-to-fuel ratios (φ). In this work, AlCo₂O₄ derived “Al” catalytic materials were successfully synthesised by adjusting the fuel-to-oxidiser ratio using a one-step solution combustion method. On the one hand, the aluminium nanoparticles act as a part of the metal fuel in the composite solid propellant and, at the same time, serve as a catalytic material. In contrast, the thermal decomposition performance of AP was significantly improved by the synergistic catalysis of AlCo₂O₄. Among the samples prepared under different fuel ratios, considering all aspects (high-temperature decomposition temperature, activation energy, and decomposition heat) comprehensively, the AlCo₂O₄ prepared with φ = 0.5 had a more excellent catalytic effect on AP thermal decomposition, and the T_HTD of AP was reduced to 285.4 °C, which is 188.08 °C lower. The activation energy of the thermal decomposition of AP was also significantly reduced (from 296.14 kJ/mol to 211.67 kJ/mol). In addition, the ignition delay time of AlCo₂O₄-AP/HTPB was drastically shortened to 9 ms from 28 ms after the addition of 7% AlCo₂O₄ derived “Al” catalytic materials. Composite solid propellants have shown great potential for application. Full article

Clavelina oblonga is an invasive tropical tunicate recently introduced into the Adriatic Sea as a consequence of globalization and climate change. Mussel aquaculture sites provide an ideal environment for this colonial ascidian, where it has recently become the dominant fouling species. This study represents the first investigation of its biological and physical characteristics, as well as its proximal, fatty acid, macroelement, trace element, and toxic metal composition. The entire-tissue chemical composition of C. oblonga resulted in 95.44% moisture. Its composite structure revealed several strong peaks, attributed to O-H, C-H, C-N, and C=O stretching, along with cellulose components overlapping with proteins and carbohydrates. The major fatty acids were palmitic, stearic, and docosahexaenoic acid, followed by docosanoic, elaidic, linoleic, and myristic acid. The saturated fatty acids, polyunsaturated fatty acids, and monounsaturated fatty acids comprised 51.37, 26.96, and 15.41% of the total fatty acids, respectively. Among the analysed trace and macroelements, aluminium and sodium were predominant. C. oblonga exhibited different concentrations of toxic metals, such as arsenic and lead, compared to fouled mussels in the Istria region. It appears that the tunicate has adapted to the environmental conditions of the Adriatic, reaching its maximum spread and biomass in mid-autumn. There is a strong possibility that C. oblonga could colonize and establish itself permanently in the Adriatic. This would have a strong negative impact on shellfish farming, the structure of the ecosystem, plankton biomass, and the distribution of other marine species. However, it also represents a biomass resource with high potential of utilization in different industries. Full article

Deodorants and antiperspirants available on the market are designed to reduce the discomfort associated with sweating. This study examined the types of active substances contained in deodorants and antiperspirants from international cosmetic brands available in Poland (part of the EU market) and the frequency of their use. Product compositions were analysed based on INCI (International Nomenclature of Cosmetic Ingredients) product labels. The investigation included the following 170 cosmetic products: 50 spray deodorants (from 50 different brands); 50 roll-on deodorants (from 50 brands); 20 stick deodorants (from 20 brands); 40 roll-on antiperspirants (from 40 brands); and 10 stick antiperspirants (from 10 brands). The most popular active components were Triethyl Citrate (51/120 formulations; 42.5%), followed by Alcohol (25.8%), Ethylhexylglycerin (25.0%), Caprylyl Glycol (12.5%), and Potassium Alum (10.0%). Antiperspirant products were dominated by aluminium-based compounds, with the most frequently used being the following aluminium-based salts: Aluminium Chlorohydrate (67.5%), Aluminium Sesquichlorohydrate (25.0%), and Aluminium Chloride (12.5%). In contrast, aluminium–zirconium complexes, such as Aluminum Zirconium Tri-, Penta-, and Octachlorohydrex Gly, were rarely used by cosmetic manufacturers. Additionally, composition complexity, i.e., the number of deodorizing and anti-sweating ingredients per single formulation, was examined for roll-on deodorants, stick deodorants, and roll-on antiperspirants. All tested antiperspirants and most deodorants contained fragrance-imparting ingredients; the most popular were Parfum/Fragrance, Limonene, Linalool, Citronellol, Citral, Benzyl Salicylate, Hexyl Cinnamal, and Geraniol. Full article

Semi-solid processes of aluminium alloys, characterised by the coexistence of solid and liquid phases, offer advantages in terms of mechanical properties and fatigue resistance, thanks to the more globular microstructure. Thermodynamic models can be used to analyse the solidification behaviour and to predict the solidification window, ΔT. The CALPHAD method enables the calculation of the phases formed during solidification and the optimisation of alloy composition to meet specific industrial requirements. This study aims to assess how thermodynamic properties in both liquid and solid phases affect the ΔT. Initially, the influence of thermodynamic properties of pure components and interaction parameters was analysed in simplified regular binary systems. To compare these findings with real industrial systems, Al-based alloys were examined. Using available databases, the ΔT was estimated via the CALPHAD method adding alloying elements commonly found in secondary Al-alloys. Finally, the same minority alloying elements were added to Al-Si 8 and 11 wt.% alloys, and the corresponding ΔT were calculated. Cr, Fe, Mg, Mn, and Ti increase the ΔT, while Cu, Ni, and Zn decrease it. The obtained results may serve as a valuable tool for interpreting phenomenological observations and understanding the role of minority elements in the semi-solid processing of secondary Al-Si casting alloys. Full article