Search Results (512)

This paper investigates the applicability of plasma transferred arc (PTA) cladding for extending the service life of biomass shredder tools. The study evaluates the possibility of replacing Hardox 500 steel with a lower-cost structural steel S355J2 whose functional surfaces are modified by PTA cladding. Three commercially available powder fillers were examined: CoCrWNi (PL1), FeCoCrSi (PL2), and NiCrMoFeCuBSi (PL3). The quality and performance of the cladded layers were assessed through hardness measurements, microstructural analysis using SEM and EDX, and tribological testing focused on abrasive and adhesive wear at room temperature. The results showed that the PL1 cladding achieved the highest surface hardness, reaching up to 602 HV0.1, due to the presence of hard carbide phases. In contrast, the PL2 cladding exhibited the best resistance to abrasive wear, demonstrating the lowest mass loss for both as-deposited and machined surfaces. The PL3 cladding showed intermediate performance in terms of wear resistance. Overall, the findings indicate that PTA cladding using an FeCoCrSi-based filler on an S355J2 substrate represents a promising and cost-effective alternative to Hardox 500 for biomass shredder applications. Full article

The growing use of radiation technologies has increased the need for shielding materials that are lightweight, safe, and adaptable to complex geometries. While lead remains highly effective, its toxicity and weight limit its suitability, driving interest in alternative materials. The process of 3D printing enables the rapid fabrication of customized shielding geometries; however, only limited research has focused on 3D-printed polymer composites formulated specifically for mixed photon–neutron fields. In this study, we developed a series of 3D-printable ABS-based composites incorporating tungsten (W), bismuth oxide (Bi₂O₃), gadolinium oxide (Gd₂O₃), and boron nitride (BN). Composite filaments were produced using a controlled extrusion process, and all materials were 3D printed under identical conditions to enable consistent comparison across formulations. Photon attenuation at 120 kVp and neutron attenuation using a broad-spectrum Pu–Be source (activity 4.5 × 10⁷ n/s), providing a mixed neutron field with a central flux of ~7 × 10⁴ n·cm⁻²·s⁻¹ (predominantly thermal with epithermal and fast components), were evaluated for both individual composite samples and layered (sandwich) configurations. Among single-material prints, the 30 wt% Bi₂O₃ composite achieved a mass attenuation coefficient of 2.30 cm²/g, approximately 68% of that of lead. Layered structures combining high-Z and neutron-absorbing fillers further improved performance, achieving up to ~95% attenuation of diagnostic X-rays and ~40% attenuation of neutrons. The developed materials provided a promising balance between 3D-printability and dual-field shielding effectiveness, highlighting their potential as lightweight, lead-free shielding components for diverse applications. Full article

Driven by environmental concerns, the packaging industry is shifting toward high-performance and bio-based coating alternatives. In this research, poly(methylmethacrylate) (PMMA) and modified cellulose nanocrystal (m-CNC) were employed as reinforcing agents to develop sustainable poly (lactic acid)-based coatings for packaging applications. Various formulations, influenced by polymer matrix blends and m-CNC loadings (1–5%), were prepared using solvent and applied as protective coating on cardboard paper substrates. The grammage of polymeric coatings (CG) on paper was also investigated using various wet film thicknesses (i.e., 150–250 μm). Accordingly, key parameters including water contact angle, thermal behavior, mechanical performances and barrier properties were systematically evaluated to assess the effectiveness of the developed nanocomposite coatings. As a result, nonylphenol ethoxylate surfactant-modified cellulose nanocrystals exhibited good dispersion and stable suspension in chloroform for one hour, improving compatibility and interaction of polymer–CNC fillers. The water vapor permeability (WVP) of PLA-coated papers was significantly reduced by blending PMMA and increasing the content of m-CNC nanofillers. Furthermore, CNC incorporation enhanced the oil resistance of PLA/PMMA-coated cardboard. Pronounced improvements in barrier properties were observed for paper substrates coated with dry coat weight or CG of ~20 g/m² (corresponding to 250 μm wet film thickness). Coatings based on blended polymer—particularly those reinforced with nanofillers—markedly enhanced the hydrophobicity of the cardboard papers. SEM-microscopy confirmed the structural integrity and morphology of the nanocomposite coatings. Regarding mechanical properties, the upgraded nanocomposite copolymer (PLA-75%/PMMA-25%/m-CNC3%) exhibited the highest bending test and tensile strength, achieved on coated papers and free-standing polymeric films, respectively. Based on DSC analysis, the thermal characteristics of the PLA matrix were influenced to some extent by the presence of PMMA and m-CNC. Overall, PLA/PMMA blends with an optimal amount of CNC nanofillers offer promising sustainable coatings for the packaging applications. Full article

Wood polymer composite (WPC), composed of polymer matrices reinforced with natural fibers, is increasingly used in structural and non-structural applications due to its sustainability and performance. Although teak and rice husk are common natural reinforcements, the use of oil palm empty fruit bunches (OPEFB) remains underexplored despite their abundance as agricultural waste. This study investigates the potential of OPEFB as an alternative reinforcement for recycled polyethylene-based WPC containing 20 wt% fiber and compares its morphology and performance with teak and rice husk. Compositional analysis shows that OPEFB exhibits lignin and cellulose contents as well as crystallinity comparable to teak, while exceeding rice husk in several structural parameters. These characteristics contribute to the highest tensile strength observed among the composites (37.45 MPa). Although its Shore D hardness is the lowest (58.8), the value remains within the acceptable range for construction applications. Combined with its favorable production costs, OPEFB emerges as a viable, resource-efficient alternative to conventional natural fibers, expanding the options for sustainable WPC development. Full article

This study investigates the development of biodegradable chitosan-based films as a sustainable alternative to conventional non-biodegradable food packaging materials. Chitosan, a naturally occurring polymer, possesses inherent film-forming ability and biodegradability; however, its limited mechanical and thermal properties constrain its practical applications. In this work, chitosan films were fabricated via compression molding, and their thermo-mechanical performance was systematically evaluated. The incorporation of fillers, such as titanium dioxide and silica, resulted in a 50% enhancement in tensile strength and an 86% improvement in flexibility. Further optimization of dual-filler compositions led to an additional 45% increase in elasticity, demonstrating the potential of synergistic reinforcement. These findings underscore the viability of tailored chitosan composites as high-performance, biodegradable materials for the next generation of sustainable materials. Full article

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a biodegradable polyester considered for food packaging, though its mechanical and barrier limitations pose challenges. This study assessed PHBV/TiO₂ nanocomposites for packaging applications. Differential scanning calorimetry revealed reduced crystallinity and lower melting points with an increase in TiO₂ content. Thermal stability improved at 1% and 3% TiO₂, raising onset temperatures to 283 °C and 284 °C, respectively. Scanning electron microscopy and FTIR confirmed uniform nanoparticle dispersion without agglomeration. Tensile tests showed decreasing strength and modulus from 1% to 7% TiO₂, with peak elongation at 3%, whereas viscosity behavior declined with higher nanoparticle loading. Low portions of nanoparticles (1% and 3%) induced the improvement in barrier properties against oxygen and water vapor. The highest biodegradation rate occurred at 7% TiO₂. Overall, the nanocomposites’ properties tend to deteriorate with the addition of higher portions of TiO₂. Thus, despite some improvements, the nanocomposites did not deliver consistent, multi-property enhancements to justify use in food packaging. Key metrics like sealability and appearance were not evaluated. Future research should explore surface-treated TiO₂, alternative fillers, compatibilizers, and optimized processing, alongside standardized safety assessments for food-contact applications. Full article

This paper examined the effect of marble powder (MP) on air-cured cement-based materials when subjected to sulfuric acid (H₂SO₄) attack. Four MP replacement levels were tested: 0%, 5%, 10%, and 15% by weight of cement. The prepared samples were cured for 90 days prior to being exposed to H₂SO₄. Macroscopic tests for apparent density and compressive strength along with microstructural characterization using X-ray diffraction (XRD) and scanning electron microscopy (SEM) were performed to determine the effect of MP on the properties of the materials. The Rietveld method was used to analyze the amounts of different crystalline phases and amorphous calcium silicate hydrate (C-S-H). The obtained results indicate that 5% MP in air-cured cement -based materials exhibited the best behavior with acceptable resistance to acid attacks. This level of MP replacement was found to optimize the filler effect, improve the hydration process, and enhance the matrix density, which in turn reduces the permeability of the material and increases acid resistance. This is attributed to the balanced contribution of MP to phase formation, particularly calcite, which helps to counteract acid-induced dissolution, while also preserving the stability of C-S-H phases. This study provides a new perspective of the role of MP in influencing phase content (crystalline and amorphous phases) and their possible impacts on macroscopic properties such as apparent density and compressive strength. MP behaved as a filler, to improve hydration and resistance to acid attacks. Additionally, using MP as a replacement for ordinary Portland cement (OPC) offers a sustainable alternative by reducing waste and promoting the recycling of marble industry by-products, thereby contributing to environmental sustainability. It is recommended that, 5% MP is the optimal replacement content to enhance durability and mechanical properties in air-cured cement-based materials in aggressive environments, as it is both practical and achievable for infrastructure to be subjected to the aggressive environment. Full article

The integration of bioethanol into transportation fuels requires efficient purification methods to overcome the ethanol–water azeotrope, which cannot be separated by conventional distillation. Pervaporation has become an attractive alternative, offering high selectivity while minimising energy consumption. To further improve membrane performance, this study analyses sodium alginate-based hybrid membranes containing binary mixtures of chromite selenides with varying magnetic properties (ZnCr₂Se₄, CdCr₂Se₄, and CuCr₂Se₄). Pairwise combinations of these fillers were introduced to create complex magnetic structures that can influence polymer–filler interactions and molecular transport. Structural, magnetic, and functional characterisation showed that membrane properties were strongly dependent on the type and proportion of fillers. In particular, the CdCr₂Se₄ with CuCr₂Se₄ combination exhibited the most favourable balance between permeation flux and selectivity, achieving the highest parameters, including pervaporation separation index (PSI) reaching 747 kg·m⁻²·h⁻¹. This superior performance is attributed to the synergistic interaction of these two magnetic fillers, which enhances membrane selectivity while maintaining its integrity. This work presents a novel approach to membrane-based separation, advancing the development of energy-efficient, environmentally sustainable bioethanol purification technologies. Full article

Transparent conductive films based on silver nanowire meshes have demonstrated significant potential as alternatives to conventional tin-doped indium oxide and fluorine-doped tin oxide thin films. However, these materials feature high junction resistance, poor damp heat (DH) stability, and weak mechanical adhesion to substrates, which are critical issues that must be addressed before any practical applications. In this paper, transparent conducting films composed of silver nanowire (AgNW) frameworks and amorphous indium zinc oxide (IZO) fillers were prepared by a spin-coating method. The AgNW-IZO composite films exhibited a higher conductivity and better DH stability and adhesion to substrates than that of their constituent parts alone. The lowest sheet resistance of the composite films was 3.3 ohm/sq with approximately 70% transparency in the visible spectrum. No degradation was observed after 8 months. The excellent DH stability and mechanical adhesion might facilitate applications of these AgNW-IZO composite films in optoelectronic devices. Furthermore, the composite electrode is shown to have potential as a transparent heater. Full article

The rubber industry uses phthalates as plasticizers in technical rubber goods due to their excellent compatibility, low volatility and cost-effectiveness. Growing concerns over their environmental and health impact have driven the search for sustainable alternatives. Bio-based plasticizers offer a promising solution due to their renewable nature, non-toxicity and biodegradability. This study explores the feasibility of replacing a conventional petroleum-based Di-Iso-Nonyl Phthalate (DINP) with a bio-based phthalate-free plasticizer, Aurora PHFree, in Nitrile Butadiene Rubber (NBR) compounds filled with semi-reinforcing carbon black N660. Aurora PHFree achieves similar processing behavior, cure characteristics, and mechanical properties as well as aging performance by using only half of the amount by weight of DINP. This efficiency is attributed to the improved plasticizing effects, which enable polymer chain mobility, without altering the overall crosslink density, as well as the enhanced dispersion of the carbon black (CB) fillers of the rubber compounds. This research supports the development of more sustainable rubber materials and contributes to reducing the dependence on fossil-based materials while maintaining high-quality standards. Full article

Ultra-soft injectable hydrogels are paramount in biomedical applications such as tissue fillers, drug depots, and tissue regeneration scaffolds. Synthetic approaches relying on linear polymers are confronted by the necessity for significant dilution of polymer solutions to reduce chain entanglements. Bottlebrush polymers offer an alternative approach due to suppressed chain overlap and entanglements, which facilitates lower solution viscosities and increased gel softness. Leveraging the bottlebrush architecture in linear-bottlebrush-linear (LBL) block copolymer systems, where L is a thermosensitive linear poly(N-isopropylacrylamide) block, and B is a hydrophilic polyethylene glycol brush block, injectable hydrogels were designed to mimic tissues as soft as the extracellular matrix at high polymer concentrations. Compared to an analogous system with shorter brush side chains, increasing the side chain length enables a decrease in modulus by up to two orders of magnitude within 1–100 Pa at 20 wt% polymer concentrations, near to the physiological water content of ~70%. This system further exhibits thermal hysteresis, enabling stability with inherent body temperature fluctuations. The observed features are ascribed to kinetically hindered network formation by bulky macromolecules. Full article

In response to environmental concerns and the depletion of fossil resources, transitioning coatings toward sustainability is imperative. Bio-based coatings, derived from renewable biomass, represent a highly promising development pathway. This review comprehensively summarizes recent advances, prevailing challenges, and future prospects of bio-based coatings, with a focus on bio-based polymer resins—serving as the primary film-forming materials—and key auxiliary components such as pigments and fillers, additives, and solvents. This review systematically elaborates on the definition of bio-based coatings, their raw material sources, and international standards for bio-based carbon content determination. The core strategies for converting biomass into coating components are critically analyzed, namely direct utilization, physical blending, chemical modification, and biosynthesis. Furthermore, the synthesis, properties, and applications of key bio-based polymer systems—including epoxy, polyurethane, alkyd, and acrylic resins—are critically discussed, with particular emphasis on how molecular engineering enhances their performance and functionality. Despite significant progress, bio-based coatings still face several challenges, such as balancing performance and cost, ensuring the stability of raw material supply chains, and establishing globally unified standards. This review concludes that the integration of chemical modification and biosynthesis technologies, coupled with the establishment of a unified bio-based content standard system, constitutes two core drivers for advancing bio-based coatings from “green alternatives” toward “high-performance dominance” in the future. Full article

Hyaluronic acid (HA) fillers represent the most frequently performed minimally invasive procedures for facial rejuvenation, yet their overall safety profile is critically influenced by the cross-linking technology employed. Polyethylene glycol diglycidyl ether (PEGDE) has recently been introduced as an alternative to 1,4-butanediol diglycidyl ether (BDDE). The present prospective observational study was undertaken to evaluate the safety of a PEGDE-crosslinked HA filler for the correction of severe nasolabial folds. A total of 60 patients received bilateral injections of 1 mL per side and were monitored over a six-month period. Safety assessment included systematic documentation of adverse events and non-invasive biophysical and imaging techniques, specifically corneometry, sebumetry, and high-frequency ultrasound (HFUS). The treatment was well tolerated: 15% of patients reported only mild and transient adverse events, such as pain, swelling, bruising, or discomfort, while no serious adverse events, vascular compromise, or ocular complications were observed. Corneometry demonstrated a statistically significant increase in cutaneous hydration, sebumetry confirmed stability of sebaceous activity, and HFUS documented correct placement, homogeneous distribution, and progressive integration of the filler without nodules or granulomatous reactions. These findings support the favorable short-term safety and local tolerance of PEGDE-crosslinked HA fillers in the treatment of severe nasolabial folds. Full article

Hybrid membranes are promising alternatives for various applications, combining a continuous polymer phase with a dispersed filler phase to achieve synergistic functional benefits. The ideal fillers should possess well-defined structures and unique properties for multi-functionality, as well as being sourced from renewable, biodegradable materials for sustainability purposes. This study explored the potential of using cellulose-based renewable materials as fillers for hybrid polymer electrolyte membranes (PEMs) in fuel cells. Cellulose whiskers (CWs), known for their high crystallinity and elastic modulus, were effectively synthesized via optimized sequential alkali treatment and acid hydrolysis. Subsequent functionalization with citric acid was performed to enhance their reinforcing properties and overall performance. Initial characterization using ATR-FTIR and XRD confirmed the CWs’ structural composition, high crystallinity, and the presence of reactive groups (sulfate and hydroxyl). The functionalization process introduced new carbonyl groups (C=O), which was verified by ATR-FTIR, while maintaining high hydrophilicity. Morphological analysis revealed that the crosslinked CWs created a denser and more compact microstructure within the membrane, leading to a significant enhancement in mechanical strength. The modifications to the cellulose whiskers not only improved structural integrity but also boosted the membrane’s ion exchange capacity (IEC) and proton conductivity compared to membranes with unmodified CWs. Initial experiments demonstrated CWs’ compatibility as a filler in a polysulfone (PSU) matrix, forming hybrid membranes suitable for fuel cell applications. Full article

This study is motivated by the severe tribological regime of PA6 composites in VR platforms operating under dry or boundary lubrication, where alternating shear during foot rotation, localised contact pressures, and third-body abrasion concurrently challenge wear resistance and retention of strength. This paper presents the results of research into the properties of composites based on polyamide PA6 and molybdenum disulphide, obtained by combining the components through high-intensity mechanochemical activation in a planetary mill and classical mixing in a turbulence mixer. We demonstrate that varying the energy of the premixing stage (mechanochemical activation versus low-energy premixing) serves as an effective means of interfacial engineering in PA6/MoS₂ composites, enabling simultaneous enhancement of mechanical and tribological properties at low filler contents. Analysis of experimental composite samples using Fourier-transform infrared spectroscopy (FTIR) indicates the interaction between MoS₂ and oxygen-containing groups of polyamide while maintaining its overall chemical composition. According to the TG-DSC curves, modification of polyamide leads to an increase in the melting temperature by 2 °C, while mechanical activation ensures stronger interaction between the matrix and the filler. Compared to pure PA6, the tensile strength of composites increases by 10–20% for mechanoactivated materials and by 5–10% for materials obtained by conventional methods. The mechanical activation effect is observed even at minimal amounts (0.25 and 0.5%) of MoS₂ in composites. The toughness of all composites, regardless of the mixing method, increases by 5–7% compared to pure polyamide. All composites show a 10–20% reduction in the coefficient of friction on steel. Simultaneously, the water absorption of composites becomes 5–20% higher than that of the original material, which indicates a change in structure and an increase in porosity. The obtained composite materials are planned to be used for manufacturing platforms for the movement of virtual reality (VR) operators. Full article