Search Results (78)

The rapid and precise detection of biomarkers and pathogens remains a critical challenge in clinical diagnostics. Traditional methodologies are frequently hindered by protracted workflows, complex sample preparation, and reliance on resource-intensive instrumentation. Acoustofluidics—the synergistic integration of acoustics and microfluidics—has emerged as a transformative solution for point-of-care testing (POCT). Bulk acoustic wave (BAW) and surface acoustic wave (SAW) technologies enable the contactless, label-free, and biocompatible manipulation of bioparticles across micro- and nanometer scales. This review critically examines recent advancements in BAW- and SAW-based acoustofluidic biosensors. We elucidate the fundamental principles governing distinct acoustic modes—including Quartz Crystal Microbalance (QCM), film bulk acoustic resonator (FBAR), and Solidly Mounted Resonator (SMR) for BAW and Rayleigh and Love waves for SAW—and evaluate their specific roles in liquid-phase sensing, particle sorting, and cellular focusing. Results show that integrating on-chip sample preparation accelerates diagnostic workflows, reducing assay times to under 10 min. Coupling acoustic manipulation with optical, mass-based, or electrochemical modalities effectively overcomes fundamental diffusion limits, achieving ultrasensitive, multimodal detection. We address translational challenges—acoustothermal heating, biofouling, and scalable integration. Following a discussion of clinical applications in oncology and infectious diseases, we map emerging trajectories, emphasizing AI-driven intelligent microfluidics, modular architectures, and flexible wearable platforms that will ultimately democratize continuous precision diagnostics. Full article

Separating plasma from small-volume blood samples is important for rapid blood analysis in point-of-care testing. Microfluidic approaches provide flexible platforms for plasma extraction, but many methods either require complex pretreatment or rely on sheath-assisted or multi-step operations. In this study, we present an acoustofluidic platform that enables sheath-free three-dimensional (3D) focusing of blood cells and downstream plasma extraction in an integrated microchip. The device employs symmetric cavity-trapped bubbles to generate acoustic streaming under acoustic excitation, thereby reconstructing the local flow field and driving suspended cells toward a stable central region of the channel. Based on this mechanism, blood cells are concentrated toward the middle outlet, while plasma is collected from the two side outlets. The device remains operable over a range of inflow conditions through acoustic-voltage adjustment. Using diluted simulated blood samples, the platform achieved a plasma recovery of approximately 71% and a plasma purity of approximately 99%. In addition, cell-viability tests indicated good biocompatibility under the tested operating conditions. Owing to its simple structure, integrated design, and sheath-free operation, this platform shows potential for future miniaturized sample-preparation applications. However, further validation using real whole blood and clinically relevant plasma-quality metrics will be required in future studies. Full article

Acoustofluidics has emerged as a transformative technology for contact-free manipulation of microparticles and fluids in microscale systems. Although bulk acoustic waves (BAWs) are known to displace inhomogeneous fluids through acoustic radiation force acting at fluid interfaces, the capability of surface acoustic waves (SAWs) to produce analogous relocation phenomena remains largely unexplored. This study addresses a critical gap in acoustofluidic theory by presenting the first comprehensive finite element method investigation of SAW-driven motion of inhomogeneous fluid confined within microchannels of widths equal to one full or one-half SAW wavelength. Unlike BAW-based system that generate uniform pressure fields across channel heights, SAW devices exhibit inherently nonuniform vertical pressure distributions and intense near-boundary streaming—features that fundamentally alter fluid relocation dynamics. Our simulations demonstrate that despite high-frequency operation (6.65 MHz) and strong ARF, standing SAW fields fail to achieve stable fluid relocation in both initially stable and unstable configurations due to vertical pressure stratification and rapid floor-level streaming. Nevertheless, these same characteristics generate vigorous transverse folding flows that enable exceptionally rapid homogenization, offering a distinct acoustofluidic mechanism for on-chip mixing. These findings not only elucidate fundamental physical differences between BAW and SAW actuation in multiphase microfluidic systems but also establish design principles for SAW-induced microfluidic mixers. The results provide crucial theoretical guidance for device optimization where rapid homogenization is desired over stable stratification. Full article

In this research, an innovative scheme to generate heterogeneous acoustofluidic distributions in various pseudo-Sierpiński-carpet-shaped chambers with different filling fractions and cross-sectional configurations has been proposed and calculated for topographical manipulation of large-scale micro-particles. All of the structural components positioned in the pseudo-fractal chambers are symmetrically distributed in space, and all ultrasonic radiation surfaces hold the unified settings of input frequency point, oscillation amplitude, and initial phase distribution along their respective normal directions. A large number of fascinating acoustofluidic patterns can be generated in the originally-static pseudo-Sierpiński-carpet-shaped chambers at different recursion levels without complicated vibration parameter modulation. The simulation results of acoustofluidic distributions and particle motion trajectories under different radiation surface arrangements further demonstrate the manipulation performance of these specially designed devices, and indicate that controllable spatial partitioning and intensity modulation of the acoustofluidic field can be achieved by adjusting the hierarchical order, cross-sectional configuration and combination mode of the radiation surfaces. Unlike the existing device construction method of miniaturized microfluidic systems, the artificial introduction of fractal elements like Sierpiński carpet/triangle, Koch snowflake, Mandelbrot set, Pythagoras tree, etc., can provide extraordinary perspectives and expand the application range of the acoustofluidic effect, which also makes ultrasonic micro/nano-scale manipulation technology more abundant and diversified. This exploratory research indicates the potential possibility of applying fractal structures as alternative component parts to purposefully customize acoustofluidic distributions for the further research of patterned manipulation of bio-organisms and navigation of micro-robot swarms in brand new ways that cannot be achieved through traditional methods. Full article

To address the challenges of interdependent design parameters and reliance on empirical trial-and-error in ultrasonic cell levitation culture devices, this study proposes a top-down design framework integrating multi-physics modeling with complex network analysis. First, acoustic field simulations optimize transducer arrangement and define the cell manipulation field, establishing the Top-level Basic Structure (TBS). A skeleton model of the acoustofluidic coupled field is constructed based on the TBS. Core parameters are then determined by refining the TBS through multi-physics analysis. Second, a 24-node design change propagation network is constructed. Leveraging the TBS model coupled with multi-physics fields, a directed network model analyzes parameter interactions. The HITS algorithm is applied to prioritize the design sequence based on authority and hub scores, resolving parameter conflicts. Experimental validation demonstrates a device acoustic pressure of 1.3 × 10⁴ Pa, stable cell levitation within the focused acoustic field, and a 40% reduction in design cycle time compared to traditional methods. This framework systematically sequences parameters, effectively determines the design order, enhances design efficiency, and significantly reduces dependence on empirical trial-and-error. It provides a novel approach for developing high-throughput organoid culture equipment. Full article

Acoustofluidic devices use Surface Acoustic Waves (SAWs) to handle small fluid volumes and manipulate nanoparticles and biological cells with high precision. However, SAWs can cause significant heat generation and temperature rises in acoustofluidic systems, posing a critical challenge for biological and other applications. In this work, we studied temperature distribution in a Standing Surface Acoustic Wave (SSAW)-based PDMS microfluidic device both experimentally and numerically. We investigated the relative contribution of Joule and acoustic dissipation heat sources. We investigated the acoustofluidic device in two heat dissipation configurations—with and without the heat sink—and demonstrated that, without the heat sink the temperatures inside the microchannel increased by 43 °C at 15 V. Adding the metallic heat sink significantly reduced the temperature rise to only 3 °C or less at lower voltages. This approach enabled the effective manipulation and alignment of nanoparticles at applied voltages up to 15 V while maintaining low temperatures, which is crucial for temperature-sensitive biological applications. Our findings provide new insights for understanding the heat generation mechanisms and temperature distribution in acoustofluidic devices and offer a straightforward strategy for the thermal management of devices. Full article

An integrated approach for enhancing microparticle separation efficiency in acoustofluidic lab-on-a-chip systems is presented, combining numerical modeling in COMSOL 6.2 Multiphysics^® with reinforcement learning techniques implemented in Python 3.10.14. The proposed method addresses the limitations of traditional parameter tuning, which is time-consuming and computationally intensive. A simulation framework based on LiveLink™ for COMSOL–Python integration enables the automatic generation, execution, and evaluation of particle separation scenarios. Reinforcement learning algorithms, trained on both successful and failed experiments, are employed to optimize control parameters such as flow velocity and acoustic frequency. Experimental data from over 100 numerical simulations were used to train a neural network, which demonstrated the ability to accurately predict and improve sorting efficiency. The results confirm that incorporating failed outcomes into the reward structure significantly improves learning convergence and model accuracy. This work contributes to the development of intelligent microfluidic systems capable of autonomous adaptation and optimization for biomedical and analytical applications, such as label-free separation of microplastics from biological fluids, selective sorting of soot and ash particles for environmental monitoring, and high-precision manipulation of cells or extracellular vesicles for diagnostic assays. Full article

In recent years, various devices utilizing surface acoustic waves (SAW) have emerged as powerful tools for manipulating particles and fluids in microchannels. Although they demonstrate a wide range of functionalities across diverse applications, existing devices still face limitations in flexibility, manipulation efficiency, and spatial resolution. In this study, we developed a dual-sided standing surface acoustic wave (SSAW) device that simultaneously excites acoustic waves through two piezoelectric substrates positioned at the top and bottom of a microchannel. By fully exploiting the degrees of freedom offered by two pairs of interdigital transducers (IDTs) on each substrate, the system enables highly flexible control of microparticles. To explore its capability on particle aggregation, we developed a two-dimensional numerical model to investigate the influence of the SAW phase modulation on the established acoustic fields within the microchannel. Single-particle motion was first examined under the influence of the phase-modulated acoustic fields to form a reference for identifying effective phase modulation strategies. Key parameters, such as the phase changes and the duration of each phase modulation step, were determined to maximize the lateral motion while minimizing undesired vertical motion of the particle. Our dual-sided SSAW configuration, combined with novel dynamic phase modulation strategy, leads to rapid and precise aggregation of microparticles towards a single focal point. This study sheds new light on the design of acoustofluidic devices for efficient spatiotemporal particle concentration. Full article

Acoustic coupling agents serve as critical interfacial materials connecting piezoelectric transducers with microfluidic chips in acoustofluidic systems. Their performance directly impacts acoustic wave transmission efficiency, device reusability, and reliability in biomedical applications. Considering the rapidly growing body of research in the field of acoustic microfluidics, this review aims to serve as an all-in-one reference on the role of acoustic coupling agents and relevant considerations pertinent to acoustofluidic devices for anyone working in or seeking to enter the field of disposable acoustofluidic devices. To this end, this review seeks to summarize and categorize key aspects of acoustic couplants in the implementation of acoustofluidic devices by examining their underlying physical mechanisms, material classifications, and core applications of coupling agents in acoustofluidics. Gel-based coupling agents are particularly favored for their long-term stability, high coupling efficiency, and ease of preparation, making them integral to acoustic flow control applications. In practice, coupling agents facilitate microparticle trapping, droplet manipulation, and biosample sorting through acoustic impedance matching and wave mode conversion (e.g., Rayleigh-to-Lamb waves). Their thickness and acoustic properties (sound velocity, attenuation coefficient) further modulate sound field distribution to optimize acoustic radiation forces and thermal effects. However, challenges remain regarding stability (evaporation, thermal degradation) and chip compatibility. Further aspects of research into gel-based agents requiring attention include multilayer coupled designs, dynamic thickness control, and enhancing biocompatibility to advance acoustofluidic technologies in point-of-care diagnostics and high-throughput analysis. Full article

Microfluidics-based mixing methods have attracted increasing attention due to their great potential in bio-related and material science fields. The combination of acoustics and microfluidics, called acoustofluidics, has been shown to be a promising tool for precise manipulation of microfluids and micro-objects. In general, achieving robust mixing performance in an efficient and simple manner is crucial for microfluidics-based on-chip devices. When surface acoustic waves (SAWs) are introduced into microfluidic devices, the acoustic field can drive highly controllable acoustic streaming flows through acoustofluidic interactions with micro-solid structures, which have the advantages of label-free operation, flexible control, contactless force, fast-response kinetics, and good biocompatibility. Therefore, the design and application of various SAW micromixers have been demonstrated. Herein, we present a comprehensive overview of the latest research and development of SAW-based micromixers. Specifically, we discuss the design principles and underlying physics of SAW-based acoustic micromixing, summarize the distinct types of existing SAW micromixers, and highlight established applications of SAW micromixing technology in chemical synthesis, nanoparticle fabrication, cell culture, biochemical analysis, and cell lysis. Finally, we present current challenges and some perspectives to motivate further research in this area. The purpose of this work is to provide an in-depth understanding of SAW micromixers and inspire readers who are interested in making some innovations in this research field. Full article

Lipid-shelled microbubbles (MBs) and echogenic liposomes (ELIPs) have been proposed as acoustofluidic theranostic agents after having been proven to be efficient in diagnostics as ultrasonic contrast agents. Their mechanical properties—such as shell stiffness, friction, and resonance frequency—are critical to their performance, stability, oscillatory dynamics, and response to sonication. A precise characterization of these properties is essential for optimizing their biomedical applications, however the current methods vary significantly in their sensitivity and accuracy. This review examines the experimental and theoretical methodologies used to quantify the mechanical properties of MBs and ELIPs, discusses how each approach estimates shell stiffness and friction, and outlines the strengths and limitations inherent to each technique. Additionally, the effects of parameters such as temperature and lipid composition on MB and ELIP mechanical behavior are examined. Four characterization methods are analyzed, including frequency-dependent attenuation, optical observation, atomic force microscopy (AFM), and laser scattering, their advantages and limitations are critically assessed. Additionally, the factors that influence the mechanical properties of the MBs and ELIPs, such as temperature and lipid composition, are examined. Frequency-dependent attenuation was shown to provide reliable shell elasticity estimates but is influenced by nonlinear oscillations, AFM confirms that microbubble stiffness is size-dependent with smaller bubbles exhibiting higher shell stiffness, and theoretical models such as modified Rayleigh–Plesset equations increasingly incorporate viscoelastic shell properties to improve prediction accuracy. However, many of these models still assume radial symmetry and neglect inter-bubble interactions, which can lead to inaccurate elasticity values when applied to dense suspensions. In such cases, using modified frameworks like the Sarkar model, which incorporates damping and surface tension explicitly, may provide more reliable estimates under nonlinear conditions. Additionally, lipid composition and temperature significantly affect shell mechanics, with higher temperatures generally reducing stiffness. On the other hand, inconsistencies in experimental protocols hinder direct comparison across studies, highlighting the need for standardized characterization methods and improved computational modeling. Full article

Surface acoustic wave (SAW)-based microfluidics has emerged as a promising technology for precisely manipulating particles and cells at the micro- and nanoscales. Acoustofluidic devices offer advantages such as low energy consumption, high throughput, and label-free operation, making them suitable for particle manipulation tasks including pumping, mixing, sorting, and separation. In this review, we provide an overview and discussion of recent advancements in SAW-based microfluidic devices for micro- and nanoparticle manipulation. Through a thorough investigation of the literature, we explore interdigitated transducer designs, materials, fabrication techniques, microfluidic channel properties, and SAW operational modes of acoustofluidic devices. SAW-based actuators are mainly based on lithium niobate piezoelectric transducers, with a plethora of wavelengths, microfluidic dimensions, and transducer configurations, applied for different fluid manipulation methods: mixing, sorting, and separation. We observed the accuracy of particle sorting across different size ranges and discussed different alternative device configurations to enhance sensitivity. Additionally, the collected data show the successful implementation of SAW devices in real-world applications in medical diagnostics and environmental monitoring. By critically analyzing different approaches, we identified common trends, challenges, and potential areas for improvement in SAW-based microfluidics. Furthermore, we discuss the current state-of-the-art and opportunities for further research and development in this field. Full article

Standing surface acoustic wave (SSAW)-based acoustofluidics is widely used due to its compatibility with soft materials and polymer structures. In the presence of an acoustic field, particles move either toward pressure nodes or anti-nodes according to their contrast factor. Using this technique, blood cells with a certain characteristic can be oriented in different streamlines in a microchannel. The cumulative effect of parameters, such as the inlet velocity ratio of the buffer solution to the blood sample, acoustic frequency, voltage, and channel geometry, is key to effective separation in these microfluidic chips. In this study, simultaneous separation of white blood cells, red blood cells, and platelets in one stage is simulated by means of numerical calculations. The linear constitutive equation for the piezoelectric substrate, the Helmholtz equation for the acoustic field, and the Navier–Stokes equations for fluid mechanics are solved simultaneously to precisely capture the blood cell behavior in the SSAW-based device. The results show that whole blood cell separation can be achieved using a velocity ratio of 6.25, a resonance frequency of 8.28 MHz, and a voltage of 8.5 V in the proposed five-outlet microfluidic chip. Full article

In this paper, enhanced rotational circulation in a circular microfluidic chamber driven by dual focused surface-acoustic-wave (SAW) beams is presented. To characterize the resonant frequency and focusing effect, we simulate the focused SAW field excited by an arc-shaped interdigital transducer patterned on a 128°Y-cut lithium-niobate (LiNbO₃) substrate using a finite element method. A full three-dimensional perturbation model of the combined system of the microfluidic chamber and the SAW device is conducted to obtain the acoustic pressure and acoustic streaming fields, which show rotational acoustic pressure and encircling streaming resulted in the chamber. Accordingly, the SAW acoustofluidic system is realized using microfabrication techniques and applied to perform acoustophoresis experiments on submicron particles suspending in the microfluidic chamber. The result verifies the rotational circulation motion of the streaming flow, which is attributed to enhanced angular momentum flux injection and Eckart streaming effect through the dual focused SAW beams. Our results should be of importance in driving particle circulation and enhancing mass transfer in chamber embedded microfluidic channels, which may have promising applications in accelerating bioparticle or cell reactions and fusion, enhancing biochemical and electrochemical sensing, and efficient microfluidic mixing. Full article

Lab-on-a-Chip devices based on tilted-angle standing surface acoustic waves (tasSAWs) emerged as a promising technology for multidimensional particle separation, highly selective in particle size and acoustic contrast factor. For this active separation method, a tailored acoustic field is used to focus and separate particles on stationary pressure nodes by means of the acoustic radiation force. However, additional non-linear acoustofluidic phenomena, such as the acoustically induced fluid flow or dielectrophoretic effects, are superimposed on the separation process. To obtain a particle separation of high quality, control parameters that can be adjusted during the separation process as well as design parameters are available. The latter are specified prior to the separation and span a high-dimensional parameter space, ranging from the acoustic wavelength to the dimensions and materials used for the microchannel. In this paper, the physical mechanisms to control and design tasSAW-based separation devices are reviewed. By combining experimental, semi-analytical, and numerical findings, a critical channel height and width are derived to suppress the influence of the acoustically induced fluid flow. Dealing with the three-dimensional nature of the separation process, particles are focused at different height levels of equal force balance by implementing a channel cover of high acoustic impedance while achieving an approx. three-times higher acoustic pressure. Using this improved channel design, the particle shape is identified as an additional separation criterion, rendering the continuous acoustofluidic particle separation as a multidimensional technology capable of selectively separating microparticles below 10 μm with regard to size, acoustic contrast, and shape. Full article