Search Results (177)

This study examines whether twisted tape inserts in a pipe system can reduce pipe erosion under a liquid–solid flow regime. Three different twisted tape configurations were designed using 3D printing technology: tapes with one twist, four twists, and four twists with perforations. Experiments were performed using a PVC pipe with a carbon steel plate as the material under investigation. Slurries of water and silica sand were prepared with varying sand concentrations—1%, 3%, and 5%—to induce different erosion rates. The experimental results were backed by Computational Fluid Dynamics (CFD) using the discrete phase model (DPM) to predict particle flow and erosion attributes. Erosion trends were also tested through mass loss and paint loss tests. The analysis outcomes demonstrated that the one-twist, four-twist, and perforated four-twist tapes reduced the erosion rate by 18%, 39%, and 45%, respectively. Among the different configurations, the four-twist tape with holes reduced erosion the most. These results suggest that twisted tape inserts can control erosion, thereby increasing the service life of pipes that handle abrasive flows. Full article

Vulcanized NR-SBR is widely used in vehicle components; however, its irreversible crosslinking limits recyclability and contributes to the large number of tires discarded annually worldwide, and in this context, this work presents an experimental comparative assessment of the tribological behavior of conventional tire rubber and silicone VMQ, motivated by a wheel concept based on a detachable tread aimed at improving durability and sustainability rather than proposing an immediate material substitution. Wear and friction behavior were investigated under abrasive and self-friction conditions using pin-on-disk testing with an abrasive counterpart representative of asphalt, supported by optical and scanning electron microscopy. The results show that NR-SBR undergoes severe abrasive and erosive wear, characterized by deep and irregular wear tracks, pronounced fluctuations in the dynamic friction coefficient, and strong sensitivity to load and sliding speed, particularly during the initial stages of track formation. In contrast, VMQ exhibits mild abrasive wear dominated by viscoelastic deformation, leading to shallow and stable wear tracks, lower friction coefficients, and significantly reduced material loss once the contact track is fully developed. These differences are attributed to the distinct mechanical responses of the elastomers, as the higher hardness and limited strain capacity of rubber promote micro-tearing and unstable material removal, while the high elasticity of silicone enables stress redistribution and stable contact conditions under abrasive loading. UV aging increases stiffness of rubber, resulting in reduced wear and friction, while silicone remains largely unaffected after 750 h due to the stability of its Si–O–Si backbone. Self-friction tests further indicate that smooth silicone sliding against rubber yields the lowest friction values, highlighting a favorable material pairing for detachable tread concepts. Factorial design analysis confirms material type as the dominant factor influencing both wear and friction. Overall, for the specific materials and operating conditions investigated, VMQ demonstrates higher durability, greater tribological stability, and improved aging resistance compared to NR-SBR, providing experimental evidence that supports its potential for long-life, more sustainable detachable tread applications. Full article

The operating conditions of engines in motor vehicles used in conditions of high air dustiness resulting from sandy ground and helicopters using temporary landing sites were analyzed. The impact of mineral dust on accelerated abrasive and erosive wear of components and assemblies of piston and turbine engines was presented. Attention was drawn to the formation of dust deposits on turbine engine components. Possibilities for minimizing abrasive wear through the use of two-stage intake air filtration systems in motor vehicle engines were presented. Three forms of protection for helicopter engines against the intake of dust-laden air and for extending their service life are presented: intake barrier filters (IBF), tube separators (VTS), and particulate separators (IPS) called Engine Air Particle Separation (EAPS). It has been shown that pleating the filter bed significantly increases the filtration area. It has been shown that increasing the suction flow from inertial filters increases separation efficiency and flow resistance. IPS are characterized by a compact design, low external resistance, and no need for periodic maintenance, but it has a lower separation efficiency (86–91%) than VTS and IBF systems (up to 99.3–99.9%). The tested “cyclone-partition filter” filtration system achieves a filtration efficiency of 99.9%, reaching the acceptable pressure drop value four times slower than if it were operating without a cyclone. Two-stage filtration systems ensure high friction durability at the lowest possible energy costs. Full article

In hydraulic structures such as water control projects, spillway tunnels, and overflow dams that are subjected to high-velocity flow erosion, Concrete is required to exhibit high resistance to abrasion and cracking. While low water-to-binder ratio concrete can meet strength requirements, its inherent high shrinkage propensity often leads to cracking, seriously compromising long-term safety and durability under severe operating conditions. To address this engineering challenge, this study focuses on optimizing concrete performance through the synergistic combination of slag (GGBS) and silica fume (SF). This study systematically investigated the effects of incorporating GGBS (20–24%) and SF (6–10%) in a low water-to-binder ratio system with a fixed 70% cement content on key concrete properties. The evaluation was conducted through comprehensive tests including compressive strength, drying shrinkage, autogenous shrinkage, and hydration heat analysis. The results demonstrate that the blended system successfully achieves a synergistic improvement in both “high strength” and “low cracking risk.” Specifically, the incorporation of silica fume significantly enhances the compressive strength at all ages, providing a solid mechanical foundation for resisting high-velocity flow erosion. More importantly, compared to the pure cement system, the blended system not only delays the onset but also reduces the rate of early-age shrinkage, and lowers its ultimate autogenous shrinkage value. This characteristic is crucial for controlling the combined effects of thermal and shrinkage stresses from the source and preventing early-age cracking. Simultaneously, hydration heat analysis reveals that the blended system retards the heat release process, which helps mitigate the risk of thermal cracking. This study elucidates the regulatory mechanism of the GGBS-SF combination and provides a critical mix design basis and theoretical support for producing high-strength, high-abrasion-resistant, and low-shrinkage concrete in high-velocity flow environments, offering direct practical implications for engineering applications. Full article

Rigid pavements in marine airports are subjected to severe surface degradation due to the combined effects of salt erosion and repeated aircraft impact loading, which significantly reduces service life and operational safety. This study investigates the degradation behavior and underlying mechanisms governing the surface wear resistance of C40 concrete under simulated marine environmental and mechanical conditions. Specimens were first subjected to repeated drop-weight impact loading, after which abrasion tests were performed to quantify surface wear resistance. Microstructural evolution and corrosion products were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses. The results show that repeated impact loading significantly accelerates surface deterioration: after 60 abrasion cycles, cumulative mass loss increased by up to 23.6 g for specimens subjected to 80 impacts, while long-term water absorption rose by up to 7.52% due to impact-induced microcracking. In contrast, moderate salt-fog exposure initially enhanced wear resistance, as cumulative mass loss decreased from 18.1 g (unexposed) to 9.4 g after 30 cycles, attributable to pore filling by CaCO₃ and Friedel’s salt. However, prolonged exposure (40 cycles) reversed this trend, leading to strength loss. Under combined impact of salt-fog conditions, the wear resistance deteriorated more rapidly, and the transition from strengthening to weakening occurred earlier than under salt exposure alone, indicating a coupled degradation effect. These findings clarify the coupled chemical–mechanical deterioration mechanism of marine airport pavements and provide a scientific basis for durability design and maintenance optimization. Full article

This study presents a novel hybrid intelligent framework integrating fuzzy logic and artificial neural networks (ANN) to model the erosion-corrosion behavior of glass-fiber-reinforced pipes (GRP) under harsh operating conditions. Experimental data encompassing multiple operational parameters—including abrasive sand concentrations (250 g, 400 g, 500 g), flow rates (0.0067 m³/min, 0.01 m³/min, 0.015 m³/min), chlorine content (0–10 wt.%), and exposure times (1–5 h)—were utilized to develop the computational models. The fuzzy logic system effectively captured qualitative expert knowledge and uncertainty in material degradation processes, while ANN models provided quantitative predictions of erosion and corrosion rates. Results demonstrated good prediction accuracy, with R² values of 0.81 for corrosion rate and moderate prediction accuracy 0.56 for erosion rate. The analysis revealed that flow rate (correlation: 0.6) and fuzzy severity (0.6) were the most influential parameters, followed by chlorine content (0.41) and sand concentration (0.32). The hybrid model identified optimal operating conditions to minimize material degradation: low sand concentration (250 g), low flow rate (0.0067 m³/min), absence of chlorine, and shorter exposure times. This intelligent modeling approach provides a powerful tool for predictive maintenance, operational optimization, and service life prediction of GRP systems in aggressive environments, bridging the gap between experimental data and computational intelligence for enhanced material performance assessment. Full article

Coastal erosion poses a significant threat to global shorelines, exacerbated by anthropogenic pressures and climate change. The Sea of Azov, a shallow, semi-enclosed basin with coastlines composed of weakly consolidated sediments, represents a highly vulnerable and understudied hotspot for abrasion processes. This study provides a comprehensive, multi-decadal assessment of coastal retreat rates for the Sea of Azov by synergistically integrating long-term field observations with a multi-temporal analysis of satellite imagery from 1971 to 2022. We employed a diverse array of satellite data, including declassified CORONA, SPOT, Sentinel-2, and high-resolution Resurs-P imagery, which were processed and analyzed within a GIS framework using the Digital Shoreline Analysis System (DSAS). Our results quantify extreme coastal abrasion, revealing maximum retreat rates of 1.0–3.5 m/yr along the eastern Sea of Azov coast and specific sectors of Taganrog Bay. The spatiotemporal analysis identified the period of 2013–2014, marked by two major storms, as a peak of erosional activity across all coastal sectors. This study demonstrates that the spatial distribution of erosion is controlled by a convergence of high-energy wind-wave forcing, low geotechnical resistance of Quaternary sedimentary deposits, and unfavorable coastal morphometry. This research underscores the critical value of merging historical field data with modern geospatial technologies to establish baseline rates, identify erosion hotspots, and inform future coastal zone management strategies in vulnerable marine environments. Full article

Sediment-laden seawater (1.4 kg/m³) under controlled flow velocities (1.5 m/s and 3.0 m/s) was employed to evaluate degradation mechanisms in static anti-fouling coatings. Exposure to 1.5 m/s sediment-laden flow induced a 49% reduction in adhesion strength, a 4.9–5.2° decrease in water contact angle, and an elevation in surface roughness from 0.32 μm to 0.88 μm after 30 days. Concurrently, antibacterial rate and anti-algal rate declined by 11.9% and 14.6%, respectively. In comparison, pure seawater scouring at equivalent velocity reduced adhesion by 30% and contact angle by merely 1.1°. Low-flow (1.5 m/s) conditions accelerated abrasive wear, driving severe surface roughening, whereas higher flow velocity (3.0 m/s) disrupted sustained particle–coating contact through turbulence generation, attenuating roughness progression. Crucially, low-flow conditions intensified abrasive wear and promoted severe surface roughening, whereas higher flow velocities generated sufficient turbulence to disrupt sustained particle–coating contact, thereby slowing the progression of roughness. These findings reveal a previously unrecognized, flow-velocity-dependent erosion mechanism: lower velocities encourage particle deposition and progressive surface damage, while higher velocities unexpectedly produce a protective, turbulence-mediated buffering effect that mitigates surface roughening. These findings establish a theoretical foundation for developing advanced anti-fouling coatings with enhanced resistance to sediment erosion. Full article

This article comprehensively reviews the tribological behavior of a Ti-6Al-4V alloy manufactured via electron beam powder bed fusion (EB-PBF), an additive manufacturing process for aerospace and biomedical applications. EB-PBF Ti-6Al-4V demonstrates wear resistance that is superior or comparable to conventional Ti-6Al-4V. The reported average friction coefficient ranges between ~0.22 and ~0.75 during sliding wear in dry and lubricated conditions against metallic and ceramic counterparts when loading 1–50 N under varied surface and heat treatment conditions, and between 1.29 and 2.2 during fretting wear against EB-PBF Ti-6Al-4V itself. The corresponding average specific wear rates show a broad range between ~8.20 × 10⁻⁵ mm³/Nm and ~1.30 × 10⁻³ mm³/Nm during sliding wear. Lubrication reduces the wear rates and/or the friction coefficient. Wear resistance can be improved via machining and heat treatment. Wear anisotropy is reported and primarily attributed to microhardness variations, which can be mitigated through lubrication and post-processing. The effects of applied load and frequency on EB-PBF Ti-6Al-4V are also discussed. The wear resistance at elevated temperatures shows a mixed trend that depends on the counterpart material and the testing methods. Wear mechanisms involve oxide tribo-layer formation, abrasive wear, and adhesive wear. Current limitations, future research directions, and a standardization framework are also discussed. Full article

Aluminium metal matrix composites (AMMCs) incorporate aluminium alloys reinforced with fibres (continuous/discontinuous), whiskers, or particulate. These materials were engineered as advanced solutions for demanding sectors including construction, aerospace, automotive, and marine. Micro- and nano-scale reinforcing particles typically enable attainment of exceptional combined properties, including reduced density with ultra-high strength, enhanced fatigue strength, superior creep resistance, high specific strength, and specific stiffness. Microstructural, mechanical, and tribological characterizations were performed, evaluating input parameters like reinforcement weight percentage, applied normal load, sliding speed, and sliding distance. Fabricated nanocomposites underwent tribometer testing to quantify abrasive and erosive wear behaviour. Multiple investigations employed the Taguchi technique with regression modelling. Analysis of variance (ANOVA) assessed the influence of varied test constraints. Applied load constituted the most significant factor affecting the physical/statistical attributes of nanocomposites. Sliding velocity critically governed the coefficient of friction (COF), becoming highly significant for minimizing COF and wear loss. In this review, the reinforcement homogeneity, fractural behaviour, and worn surface morphology of AMMCswere examined. Full article

Erosive wear from suspended sediments significantly threatens the structural integrity and efficiency of composite tidal turbine blades. This study develops a novel framework for predicting erosion in FR4 glass fibre-reinforced polymers (GFRPs)—materials increasingly adopted for marine renewable energy components. While erosion models exist for metals, their applicability to heterogeneous composites with unique failure mechanisms remains unvalidated. We calibrated the Oka erosion model specifically for FR4 using a complementary experimental–computational approach. High-velocity slurry jet tests (12.5 m/s) were conducted at a 90° impact angle, and erosion was quantified using both gravimetric mass loss and surface profilometry. It revealed a distinctive W-shaped erosion profile with 3–6 mm of peak material removal from the impingement centre. Concurrently, CFD simulations employing Lagrangian particle tracking were used to extract local impact velocities and angles. These datasets were combined in a constrained nonlinear optimisation scheme (SLSQP) to determine material-specific Oka model coefficients. The calibrated coefficients were further validated on an independent 45° impingement case (same particle size and flow conditions), yielding 0.0143 g/h predicted versus 0.0124 g/h measured (15.5% error). This additional case confirms the accuracy and feasibility of the predictive model under input conditions different from those used for calibration. The calibrated model achieved strong agreement with measured erosion rates (R² = 0.844), successfully capturing the progressive matrix fragmentation and fibre debonding, the W-shaped erosion morphology, and highlighting key composite-specific damage mechanisms, such as fibre detachment and matrix fragmentation. By enabling the quantitative prediction of erosion severity and location, the calibrated model supports the optimisation of blade profiles, protective coatings, and maintenance intervals, ultimately contributing to the extended durability and performance of tidal turbine systems. This study presents a procedure and the output of calibration for the Oka erosion model, specifically for a composite material, providing a transferable methodology for erosion prediction in GFRPs subjected to abrasive marine flows. Full article

The Terracotta Army, an integral part of China’s cultural heritage, has suffered physical erosion like cracks and notches over time. Manual inspection methods are inefficient and subjective. This study proposes an automated defect detection system based on computer vision to enhance the efficiency and precision of detecting these defects. The system includes the following core modules: (1) high-resolution image acquisition, which ensures comprehensive and detailed data capture; (2) sophisticated image illumination processing, which compensates for varying lighting conditions and improves image quality; (3) advanced image data augmentation techniques, which enrich the dataset and improve the generalization ability of the detection model; and (4) accurate defect detection, which leverages state-of-the-art algorithms. In the experimental phase, the efficacy of the proposed approach was evaluated. Illumination-enhanced low-light images were used for data augmentation, and the generated images showed high similarity to the original images, as measured by PSNR and SSIM. The YOLOv10 algorithm was employed for defect detection and achieved average detection rates of 91.71% for cracks and 93.04% for abrasions. This research provides a scientific and efficient solution for cultural relic protection and offers a valuable reference for future research in heritage conservation. Full article

In this study, solid particle erosion tests were conducted to evaluate the resistance of AISI 4340 (EN24) and 8620 alloy steels against silicon carbide (SiC). These steels were selected due to their high hardness, yield strength (σ_y), ultimate tensile strength (σ_uts) and elongation (%), which are significant parameters, influencing wear resistance. An erosion rig based on the ASTM G76-95 standard was used to perform the testing. Tests were carried out using different impact angles, 30°, 45°, 60° and 90°, with a particle velocity of 24 ± 2 m/s. The abrasive flow rate was 0.7 ± 0.5 g/min and the temperature was between 35 °C and 40 °C. Characterization techniques such as SEM were employed to identify the chemical composition of AISI 4340 and AISI 8620 steels and optical microscopy to determine the morphology of SiC abrasive particles. In addition, the SiC particle size was between 350 and 450 µm; it was determined by the particle size distribution technique. SEM micrographs were obtained to classify the wear mechanisms, characterized by micro-cutting, micro-ploughing, grooves, pitting actions and embedded particles on the surface at 30° and 90°. The results showed that AISI 8620 steel exhibited higher erosion resistance than AISI 4340 steel. Finally, AFM was used to evaluate the roughness variations before and after erosion tests, specifically in the central zone of the wear scars at 30° and 90° for both materials. Full article

This study investigated the erosive wear of a polyurea coating with a hardness of 95 ShA and a thickness of 3 mm applied to a 3 mm thick plate made of S235 steel. The process of erosive wear was carried out using a stream of compressed air containing abrasive grains of aluminum oxide (Al₂O₃). The erosive wear was studied using different incidence angles (45°, 60° and 90°) and erosive grain sizes. Thus, the effects of the incidence angle and erosive grain size on the erosive wear of the polyurea coating were analyzed. Erosive wear was determined as linear wear: the depth of the wear trace was measured using an optical profilometer. This study showed a non-linear correlation between erosive wear, incidence angle and erosive particle size. In addition, a qualitative study of the surface of the coating after a wear test was carried out using a scanning electron microscope, which made it possible to describe the mechanisms of erosive wear of the polyurea coating. Full article

This study fabricated a C/C-CuNi composite using the hydrothermal co-deposition method and investigated its friction and wear behavior as well as the underlying mechanisms after being subjected to arc discharge ablation. The results indicate that the graphitization degree of the material matrix was significantly enhanced after arc discharge ablation, accompanied by a transformation in the carbon microstructure. Carbon nanotubes and graphene structures were generated in the arc ablation zone. Under low arc discharge density, limited pits and open pores are formed on the material surface, with the generated graphene structures effectively reducing friction. Specifically, CN-5 exhibited a stable friction coefficient, a wear rate of 5.2 mg/km, and partial self-repair capability. In contrast, CN-10, under high arc discharge density, suffered from structural collapse, matrix-fiber debonding, and extensive open pores, leading to increased surface roughness. The combined effects of frictional heat and Joule heating elevated the wear surface temperature, triggering matrix oxidation and a sharp rise in wear rate to 14.7 mg/km. The wear mechanisms of C/C-CuNi composites under continuous arc conditions involve arc erosion wear, oxidative wear, abrasive wear, and adhesive wear. Full article