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Search Results (1,707)

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Keywords = TiO2 film

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14 pages, 2180 KiB  
Article
Study on Preparation of Nano-CeO2 Modified Aluminized Coating by Low Temperature Pack Aluminizing on γ-TiAl Intermetallic Compound
by Jiahui Song, Yunmei Long, Yifan He, Yichen Li, Dianqi Huang, Yan Gu, Xingyao Wang, Jinlong Wang and Minghui Chen
Coatings 2025, 15(8), 914; https://doi.org/10.3390/coatings15080914 (registering DOI) - 5 Aug 2025
Abstract
TiAl alloy offers advantages including low density, high specific strength and stiffness, and excellent high-temperature creep resistance. It is widely used in the aerospace, automotive, and chemical sectors, as well as in other fields. However, at temperatures of 800 °C and above, it [...] Read more.
TiAl alloy offers advantages including low density, high specific strength and stiffness, and excellent high-temperature creep resistance. It is widely used in the aerospace, automotive, and chemical sectors, as well as in other fields. However, at temperatures of 800 °C and above, it forms a porous oxide film predominantly composed of TiO2, which fails to provide adequate protection. Applying high-temperature protective coatings is therefore essential. Oxides demonstrating protective efficacy at elevated temperatures include Al2O3, Cr2O3, and SiO2. The Pilling–Bedworth Ratio (PBR)—defined as the ratio of the volume of the oxide formed to the volume of the metal consumed—serves as a critical criterion for assessing oxide film integrity. A PBR value greater than 1 but less than 2 indicates superior film integrity and enhanced oxidation resistance. Among common oxides, Al2O3 exhibits a PBR value within this optimal range (1−2), rendering aluminum-based compound coatings the most extensively utilized. Aluminum coatings can be applied via methods such as pack cementation, thermal spraying, and hot-dip aluminizing. Pack cementation, being the simplest to operate, is widely employed. In this study, a powder mixture with the composition Al:Al2O3:NH4Cl:CeO2 = 30:66:3:1 was used to aluminize γ-TiAl intermetallic compound specimens via pack cementation at 600 °C for 5 h. Subsequent isothermal oxidation at 900 °C for 20 h yielded an oxidation kinetic curve adhering to the parabolic rate law. This treatment significantly enhanced the high-temperature oxidation resistance of the γ-TiAl intermetallic compound, thereby broadening its potential application scenarios. Full article
(This article belongs to the Special Issue High-Temperature Protective Coatings)
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17 pages, 4404 KiB  
Proceeding Paper
Surface Roughness and Fractal Analysis of TiO2 Thin Films by DC Sputtering
by Helena Cristina Vasconcelos, Telmo Eleutério and Maria Meirelles
Eng. Proc. 2025, 105(1), 2; https://doi.org/10.3390/engproc2025105002 - 4 Aug 2025
Abstract
This study examines the effect of oxygen concentration and sputtering power on the surface morphology of TiO2 thin films deposited by DC reactive magnetron sputtering. Surface roughness parameters were obtained using MountainsMap® software(10.2) from SEM images, while fractal dimensions and texture [...] Read more.
This study examines the effect of oxygen concentration and sputtering power on the surface morphology of TiO2 thin films deposited by DC reactive magnetron sputtering. Surface roughness parameters were obtained using MountainsMap® software(10.2) from SEM images, while fractal dimensions and texture descriptors were extracted via Python-based image processing. Fractal dimension was calculated using the box-counting method applied to binarized images with multiple threshold levels, and texture analysis employed Gray-Level Co-occurrence Matrix (GLCM) statistics to capture local anisotropies and spatial heterogeneity. Four samples were analyzed, previously prepared with oxygen concentrations of 50% and 75%, and sputtering powers of 500 W and 1000 W. The results have shown that films deposited at higher oxygen levels and sputtering powers exhibited increased roughness, higher fractal dimensions, and stronger GLCM contrast, indicating more complex and heterogeneous surface structures. Conversely, films produced at lower oxygen and power settings showed smoother, more isotropic surfaces with lower complexity. This integrated analysis framework links deposition parameters with morphological characteristics, enhancing the understanding of surface evolution and enabling better control of TiO2 thin film properties. Full article
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19 pages, 4765 KiB  
Article
Dehydration-Driven Changes in Solid Polymer Electrolytes: Implications for Titanium Anodizing Efficiency
by Andrea Valencia-Cadena, Maria Belén García-Blanco, Pablo Santamaría and Joan Josep Roa
Materials 2025, 18(15), 3645; https://doi.org/10.3390/ma18153645 - 3 Aug 2025
Viewed by 177
Abstract
This study investigates the thermal stability and microstructural evolution of the solid electrolyte medium used in DLyte® dry electropolishing and dry anodizing processes. Samples were thermally aged between 30 °C and 45 °C to simulate Joule heating during industrial operation. Visual and [...] Read more.
This study investigates the thermal stability and microstructural evolution of the solid electrolyte medium used in DLyte® dry electropolishing and dry anodizing processes. Samples were thermally aged between 30 °C and 45 °C to simulate Joule heating during industrial operation. Visual and SEM analyses revealed shape deformation and microcrack formation at temperatures above 40 °C, potentially reducing particle packing efficiency and electrolyte performance. Particle size distribution shifted from bimodal to trimodal upon aging, with an overall size reduction of up to 39.5% due to dehydration effects, impacting ionic transport properties. Weight-loss measurements indicated a diffusion-limited dehydration mechanism, stabilizing at 15–16% mass loss. Fourier transform infrared analysis confirmed water removal while maintaining the essential sulfonic acid groups responsible for ionic conductivity. In dry anodizing tests on titanium, aged electrolytes enhanced process efficiency, producing TiO2 films with improved optical properties—color and brightness—while preserving thickness and uniformity (~70 nm). The results highlight the need to carefully control thermal exposure to maintain electrolyte integrity and ensure consistent process performance. Full article
(This article belongs to the Special Issue Novel Materials and Techniques for Dental Implants)
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14 pages, 6773 KiB  
Article
MoTiCo Conversion Coating on 7075 Aluminium Alloy Surface: Preparation, Corrosion Resistance Analysis, and Application in Outdoor Sports Equipment Trekking Poles
by Yiqun Wang, Feng Huang and Xuzheng Qian
Metals 2025, 15(8), 864; https://doi.org/10.3390/met15080864 (registering DOI) - 1 Aug 2025
Viewed by 130
Abstract
The problem of protecting 7075 Al alloy trekking poles from corrosion in complex outdoor environments was addressed using a composite conversion coating system. This system comprised Na2MoO4, NaF, CoSO4·7H2O, ethylenediaminetetraacetic acid-2Na, and H2(TiF [...] Read more.
The problem of protecting 7075 Al alloy trekking poles from corrosion in complex outdoor environments was addressed using a composite conversion coating system. This system comprised Na2MoO4, NaF, CoSO4·7H2O, ethylenediaminetetraacetic acid-2Na, and H2(TiF6). The influences of this system on the properties of the coating layer were systematically studied by adjusting the pH of the coating solution. The conversion temperature and pH were the pivotal parameters influencing the formation of the conversion coating. The pH substantially influenced the compactness of the coating layer, acting as a regulatory agent of the coating kinetics. When the conversion temperature and pH were set to 40 °C and 3.8, respectively, the prepared coating layer displayed optimal performance in terms of compactness and protective properties. Therefore, this parameter combination favours the synthesis of high-performance conversion coatings. Microscopy confirmed the formation of a continuous, dense composite oxide film structure under these conditions, effectively blocking erosion in corrosive media. Furthermore, the optimised process led to substantial enhancements in the environmental adaptabilities and service lives of the components of trekking poles, thus establishing a theoretical foundation and technical reference for use in the surface protection of outdoor equipment. Full article
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27 pages, 2729 KiB  
Review
Degradation of Emerging Plastic Pollutants from Aquatic Environments Using TiO2 and Their Composites in Visible Light Photocatalysis
by Alexandra Gabriela Stancu, Maria Râpă, Cristina Liana Popa, Simona Ionela Donțu, Ecaterina Matei and Cristina Ileana Covaliu-Mirelă
Molecules 2025, 30(15), 3186; https://doi.org/10.3390/molecules30153186 - 30 Jul 2025
Viewed by 195
Abstract
This review synthesized the current knowledge on the effect of TiO2 photocatalysts on the degradation of microplastics (MPs) and nanoplastics (NPs) under visible light, highlighting the state-of-the-art techniques, main challenges, and proposed solutions for enhancing the performance of the photocatalysis technique. The [...] Read more.
This review synthesized the current knowledge on the effect of TiO2 photocatalysts on the degradation of microplastics (MPs) and nanoplastics (NPs) under visible light, highlighting the state-of-the-art techniques, main challenges, and proposed solutions for enhancing the performance of the photocatalysis technique. The synthesis of TiO2-based photocatalysts and hybrid nanostructured TiO2 materials, including those coupled with other semiconductor materials, is explored. Studies on TiO2-based photocatalysts for the degradation of MPs and NPs under visible light remain limited. The degradation behavior is influenced by the composition of the TiO2 composites and the nature of different types of MPs/NPs. Polystyrene (PS) MPs demonstrated complete degradation under visible light photocatalysis in the presence of α-Fe2O3 nanoflowers integrated into a TiO2 film with a hierarchical structure. However, photocatalysis generally fails to achieve the full degradation of small plastic pollutants at the laboratory scale, and its overall effectiveness in breaking down MPs and NPs remains comparatively limited. Full article
(This article belongs to the Special Issue New Research on Novel Photo-/Electrochemical Materials)
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29 pages, 14906 KiB  
Article
Hydrothermal Engineering of Ferroelectric PZT Thin Films Tailoring Electrical and Ferroelectric Properties via TiO2 and SrTiO3 Interlayers for Advanced MEMS
by Chun-Lin Li and Guo-Hua Feng
Micromachines 2025, 16(8), 879; https://doi.org/10.3390/mi16080879 - 29 Jul 2025
Viewed by 224
Abstract
This work presents an innovative hydrothermal approach for fabricating flexible piezoelectric PZT thin films on 20 μm titanium foil substrates using TiO2 and SrTiO3 (STO) interlayers. Three heterostructures (Ti/PZT, Ti/TiO2/PZT, and Ti/TiO2/STO/PZT) were synthesized to enable low-temperature [...] Read more.
This work presents an innovative hydrothermal approach for fabricating flexible piezoelectric PZT thin films on 20 μm titanium foil substrates using TiO2 and SrTiO3 (STO) interlayers. Three heterostructures (Ti/PZT, Ti/TiO2/PZT, and Ti/TiO2/STO/PZT) were synthesized to enable low-temperature growth and improve ferroelectric performance for advanced flexible MEMS. Characterizations including XRD, PFM, and P–E loop analysis evaluated crystallinity, piezoelectric coefficient d33, and polarization behavior. The results demonstrate that the multilayered Ti/TiO2/STO/PZT structure significantly enhances performance. XRD confirmed the STO buffer layer effectively reduces lattice mismatch with PZT to ~0.76%, promoting stable morphotropic phase boundary (MPB) composition formation. This optimized film exhibited superior piezoelectric and ferroelectric properties, with a high d33 of 113.42 pm/V, representing an ~8.65% increase over unbuffered Ti/PZT samples, and displayed more uniform domain behavior in PFM imaging. Impedance spectroscopy showed the lowest minimum impedance of 8.96 Ω at 10.19 MHz, indicating strong electromechanical coupling. Furthermore, I–V measurements demonstrated significantly suppressed leakage currents in the STO-buffered samples, with current levels ranging from 10−12 A to 10−9 A over ±3 V. This structure also showed excellent fatigue endurance through one million electrical cycles, confirming its mechanical and electrical stability. These findings highlight the potential of this hydrothermally engineered flexible heterostructure for high-performance actuators and sensors in advanced MEMS applications. Full article
(This article belongs to the Special Issue Manufacturing and Application of Advanced Thin-Film-Based Device)
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13 pages, 3623 KiB  
Article
Fabrication and Characterization of Ferroelectric Capacitors with a Symmetric Hybrid TiN/W/HZO/W/TiN Electrode Structure
by Ha-Jung Kim, Jae-Hyuk Choi, Seong-Eui Lee, So-Won Kim and Hee-Chul Lee
Materials 2025, 18(15), 3547; https://doi.org/10.3390/ma18153547 - 29 Jul 2025
Viewed by 259
Abstract
In this study, Hf0.5Zr0.5O2 (HZO) thin-films were deposited using a Co-plasma atomic layer deposition (CPALD) process that combined both remote plasma and direct plasma, for the development of ferroelectric memory devices. Ferroelectric capacitors with a symmetric hybrid TiN/W/HZO/W/TiN [...] Read more.
In this study, Hf0.5Zr0.5O2 (HZO) thin-films were deposited using a Co-plasma atomic layer deposition (CPALD) process that combined both remote plasma and direct plasma, for the development of ferroelectric memory devices. Ferroelectric capacitors with a symmetric hybrid TiN/W/HZO/W/TiN electrode structure, incorporating W electrodes as insertion layers, were fabricated. Rapid thermal annealing (RTA) was subsequently employed to control the crystalline phase of the films. The electrical and structural properties of the capacitors were analyzed based on the RTA temperature, and the presence, thickness, and position of the W insertion electrode layer. Consequently, the capacitor with 5 nm-thick W electrode layers inserted on both the top and bottom sides and annealed at 700 °C exhibited the highest remnant polarization (2Pr = 61.0 μC/cm2). Moreover, the symmetric hybrid electrode capacitors annealed at 500–600 °C also exhibited high 2Pr values of approximately 50.4 μC/cm2, with a leakage current density of approximately 4 × 10−5 A/cm2 under an electric field of 2.5 MV/cm. The findings of this study are expected to contribute to the development of electrode structures for improved performance of HZO-based ferroelectric memory devices. Full article
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18 pages, 16222 KiB  
Article
Enhanced Photoelectrochemical Performance of 2D Bi2O3/TiO2 Heterostructure Film by Bi2S3 Surface Modification and Broadband Photodetector Application
by Lai Liu and Huizhen Yao
Materials 2025, 18(15), 3528; https://doi.org/10.3390/ma18153528 - 28 Jul 2025
Viewed by 294
Abstract
Photoelectrochemical devices have garnered extensive research attention in the field of smart and multifunctional photoelectronics, owing to their lightweight nature, eco-friendliness, and cost-effective manufacturing processes. In this work, Bi2S3/Bi2O3/TiO2 heterojunction film was successfully fabricated [...] Read more.
Photoelectrochemical devices have garnered extensive research attention in the field of smart and multifunctional photoelectronics, owing to their lightweight nature, eco-friendliness, and cost-effective manufacturing processes. In this work, Bi2S3/Bi2O3/TiO2 heterojunction film was successfully fabricated and functioned as the photoelectrode of photoelectrochemical devices. The designed Bi2S3/Bi2O3/TiO2 photoelectrochemical photodetector possesses a broad light detection spectrum ranging from 400 to 900 nm and impressive self-powered characteristics. At 0 V bias, the device exhibits an on/off current ratio of approximately 1.3 × 106. It achieves a commendable detectivity of 5.7 × 1013 Jones as subjected to a 0.8 V bias potential, outperforming both bare TiO2 and Bi2O3/TiO2 photoelectrochemical devices. Moreover, the Bi2S3/Bi2O3/TiO2 photoelectrode film shows great promise in pollutant decomposition, achieving nearly 97.7% degradation efficiency within 60 min. The appropriate band energy alignment and the presence of an internal electric field at the interface of the Bi2S3/Bi2O3/TiO2 film serve as a potent driving force for the separation and transport of photogenerated carriers. These findings suggest that the Bi2S3/Bi2O3/TiO2 heterojunction film could be a viable candidate as a photoelectrode material for the development of high-performance photoelectrochemical optoelectronic devices. Full article
(This article belongs to the Section Thin Films and Interfaces)
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12 pages, 2303 KiB  
Article
Fabrication of Low-Power Consumption Hydrogen Sensor Based on TiOx/Pt Nanocontacts via Local Atom Migration
by Yasuhisa Naitoh, Hisashi Shima and Hiroyuki Akinaga
Nanomaterials 2025, 15(15), 1154; https://doi.org/10.3390/nano15151154 - 25 Jul 2025
Viewed by 282
Abstract
Hydrogen (H2) gas sensors are essential for detecting leaks and ensuring safety, thereby supporting the broader adoption of hydrogen energy. The performance of H2 sensors has been shown to be improved by the incorporation of TiO2 nanostructures. The key [...] Read more.
Hydrogen (H2) gas sensors are essential for detecting leaks and ensuring safety, thereby supporting the broader adoption of hydrogen energy. The performance of H2 sensors has been shown to be improved by the incorporation of TiO2 nanostructures. The key findings are summarized as follows: (1) Resistive random-access memory (ReRAM) technology was used to fabricate extremely compact H2 sensors via various forming techniques, and substantial sensor performance enhancement was investigated. (2) A nanocontact composed of titanium oxide (TiOx)/platinum (Pt) was subjected to various forming operations to establish a Schottky junction with a nanogap structure on a tantalum oxide (Ta2O5) layer, and its properties were assessed. (3) When the Pt electrode was on the positive side during the forming operation used for ReRAM technology, a Pt nanopillar structure was produced. By contrast, when the forming operation was conducted with a positive bias on the TiOx side, a mixed oxide film of Ta and Ti was produced, which indicates local Ta doping into the TiOx. A sensor response of over 1000 times was achieved at a minimal voltage of 1 mV at room temperature. (4) This sensor fabrication technology based on the forming operation is promising for the development of low-power consumption sensors. Full article
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22 pages, 5670 KiB  
Article
Tailoring TiO2/TiN Bi-Layer Interfaces via Nitrogen Diffusion and Gold Functionalization for Advanced Photocatalysis
by Jelena P. Georgijević, Tijana Stamenković, Tijana Đorđević, Danilo Kisić, Vladimir Rajić and Dejan Pjević
Catalysts 2025, 15(8), 701; https://doi.org/10.3390/catal15080701 - 23 Jul 2025
Viewed by 450
Abstract
100 nm thick TiO2/TiN bilayers with varying thickness ratios were deposited via reactive sputtering of a Ti target in controlled oxygen and nitrogen atmospheres. Post-deposition annealing in air at 600 °C was performed to induce nitrogen diffusion through the oxygen-deficient TiO [...] Read more.
100 nm thick TiO2/TiN bilayers with varying thickness ratios were deposited via reactive sputtering of a Ti target in controlled oxygen and nitrogen atmospheres. Post-deposition annealing in air at 600 °C was performed to induce nitrogen diffusion through the oxygen-deficient TiO2 layer. The resulting changes in morphology and chemical environment were investigated in detail using transmission electron microscopy (TEM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and UV-Vis spectroscopy. Detailed TEM and XPS analyses have confirmed nitrogen diffusion across the TiO2 layer, with surface nitrogen concentration and the ratio of interstitial to substitutional nitrogen dependent on the TiO2/TiN mass ratio. Optical studies demonstrated modifications in optical constants and a reduction of the effective bandgap from 3.2 eV to 2.6 eV due to new energy states introduced by nitrogen doping. Changes in surface free energy induced by nitrogen incorporation showed a correlation to nitrogen doping sites on the surface, which had positive effects on overall photocatalytic activity. Photocatalytic activity, assessed through methylene blue degradation, showed enhancement attributed to nitrogen doping. Additionally, deposition of a 5 nm gold layer on the annealed sample enabled investigation of synergistic effects between nitrogen doping and gold incorporation, resulting in further improved photocatalytic performance. These findings establish the TiO2/TiN bilayer as a versatile platform for supporting thin gold films with enhanced photocatalytic properties. Full article
(This article belongs to the Special Issue Recent Advances in Photocatalysis for Environmental Applications)
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15 pages, 7165 KiB  
Article
Structural and Performance Studies of Lanthanum–Nitrogen Co-Doped Titanium Dioxide Thin Films Under UV Aging
by Pengcheng Cao, Li Zhang and Yanbo Yuan
Micromachines 2025, 16(8), 842; https://doi.org/10.3390/mi16080842 - 23 Jul 2025
Viewed by 400
Abstract
In this study, lanthanum–nitrogen co-doped titanium dioxide (La-N-TiO2) thin films were fabricated using Ion Beam Assisted Deposition (IBAD) and subjected to accelerated ultraviolet (UV) aging experiments to systematically investigate the impact of co-doping on the films’ resistance to UV aging. X-ray [...] Read more.
In this study, lanthanum–nitrogen co-doped titanium dioxide (La-N-TiO2) thin films were fabricated using Ion Beam Assisted Deposition (IBAD) and subjected to accelerated ultraviolet (UV) aging experiments to systematically investigate the impact of co-doping on the films’ resistance to UV aging. X-ray diffraction (XRD) analysis revealed that La-N co-doping inhibits the phase transition from anatase to rutile, significantly enhancing the phase stability of the films. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) characterizations indicated that co-doping increased the density and surface uniformity of the films, thereby delaying the expansion of cracks and increase in roughness induced by UV exposure. Energy-dispersive X-ray spectroscopy (EDS) results confirmed the successful incorporation of La and N into the TiO2 lattice, enhancing the chemical stability of the films. Contact angle tests demonstrated that La-N co-doping markedly improved the hydrophobicity of the films, inhibiting the rapid decay of hydrophilicity during UV aging. After three years of UV aging, the co-doped films maintained high structural integrity and photocatalytic performance, exhibiting excellent resistance to UV aging. These findings offer new insights into the long-term stability of photovoltaic self-cleaning materials. Full article
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13 pages, 2390 KiB  
Article
Enhancing Laser Damage Resistance in TiO2 Films: Dual-Additive Strategy Using High Thermal Conductivity Agents and Long-Chain Organic Compounds
by Yan Zhang, Ming Ma, Zirun Peng, Na Liu, Hanzhuo Zhang, Peizhong Feng and Cheng Xu
Photonics 2025, 12(8), 742; https://doi.org/10.3390/photonics12080742 - 22 Jul 2025
Viewed by 202
Abstract
The laser damage resistance of optical films holds significant practical importance, as it largely determines both the maximum power output of laser systems and the overall stability of the entire optical assembly. A comprehensive investigation was conducted to examine the influence of both [...] Read more.
The laser damage resistance of optical films holds significant practical importance, as it largely determines both the maximum power output of laser systems and the overall stability of the entire optical assembly. A comprehensive investigation was conducted to examine the influence of both single additives—acetylacetone (ACAC) and diethanolamine (DEA)—and dual-additive systems, specifically ACAC combined with polyethylene glycol 200 (PEG 200) and DEA combined with PEG 200, on TiO2 film properties and their laser-induced damage behavior under 1064 nm irradiation. It demonstrated that the films fabricated using ACAC exhibited smoother surfaces. Nevertheless, the sol prepared with DEA was more stable, resulting in films with superior optical properties and an enhanced laser-induced damage threshold (LIDT). The incorporation of dual additives further improved the films’ LIDT. Specifically, the film with DEA and PEG 200 achieved the highest LIDT, reaching 21.5 J/cm2. Moreover, all films exhibited defect-induced damage, yet distinct damage morphologies were observed across different samples. The single-additive films predominantly displayed stress-type damage patterns, whereas the dual-additive films manifested melting-type damage characteristics. Furthermore, through a combination of experiments and calculations, it was revealed that the reasons why the film with DEA and PEG 200 achieved the highest LIDT were twofold: first, the high thermal conductivity of DEA reduced the maximum temperature at the defect center within the film; second, the long molecular chains of PEG 200 created a looser film structure that better mitigated damage caused by stress and expansion during laser irradiation. This study presents a promising approach to enhancing the LIDT through the strategic selection of additives with high thermal conductivity while simultaneously incorporating organic compounds with long molecular chains to develop effective dual-additive films. Full article
(This article belongs to the Section Lasers, Light Sources and Sensors)
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15 pages, 3200 KiB  
Article
Stress Compensation in TiO2/SiO2 Optical Coatings by Manipulating the Thickness Modulation Ratio
by Bo Wang, Taiqi Wu, Weidong Gao, Gang Hu and Changjun Wang
Coatings 2025, 15(7), 848; https://doi.org/10.3390/coatings15070848 - 19 Jul 2025
Viewed by 331
Abstract
With the rapid advancement of high-precision optical systems, increasingly stringent demands are imposed on the surface figure accuracy of optical components. The magnitude of residual stress in multilayer films directly influences the post-coating surface figure stability of these components, making the control of [...] Read more.
With the rapid advancement of high-precision optical systems, increasingly stringent demands are imposed on the surface figure accuracy of optical components. The magnitude of residual stress in multilayer films directly influences the post-coating surface figure stability of these components, making the control of multilayer film stress a critical factor in enhancing optical surface figure accuracy. In this study, which addresses the process constraints and substrate damage risks associated with conventional annealing-based stress compensation for large-aperture optical components, we introduce an active stress engineering strategy rooted in in situ deposition process optimization. By systematically tailoring film deposition parameters and adjusting the thickness modulation ratio of TiO2 and SiO2, we achieve dynamic compensation of residual stress in multilayer structures. This approach demonstrates broad applicability across diverse optical coatings, where it effectively mitigates stress-induced surface distortions. Unlike annealing methods, this intrinsic stress polarity manipulation strategy obviates the need for high-temperature post-processing, eliminating risks of material decomposition or substrate degradation. By enabling precise nanoscale stress regulation in large-aperture films through controlled process parameters, it provides essential technical support for manufacturing ultra-precision optical devices, such as next-generation laser systems and space-based stress wave detection instruments, where minimal stress-induced deformation is paramount to functional performance. Full article
(This article belongs to the Section Thin Films)
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16 pages, 4562 KiB  
Article
Preparation and Properties of Flexible Multilayered Transparent Conductive Films on Substrate with High Surface Roughness
by Mengfan Li, Kai Tao, Jinghan Lu, Shenyue Xu, Yuanyuan Sun, Yaman Chen and Zhiyong Liu
Materials 2025, 18(14), 3389; https://doi.org/10.3390/ma18143389 - 19 Jul 2025
Viewed by 323
Abstract
The flexible transparent conductive films (TCFs) of a ZnS/Cu/Ag/TiO2 multilayered structure were deposited on a flexible PET substrate with high surface roughness using magnetic sputtering, and the effects of structural characteristics on the performance of the films were analyzed. The TCFs with [...] Read more.
The flexible transparent conductive films (TCFs) of a ZnS/Cu/Ag/TiO2 multilayered structure were deposited on a flexible PET substrate with high surface roughness using magnetic sputtering, and the effects of structural characteristics on the performance of the films were analyzed. The TCFs with TiO2/Cu/Ag/TiO2 and ZnS/Cu/Ag/ZnS symmetric structures were also prepared for comparison. The TCF samples were deposited using ZnS, TiO2, Cu and Ag targets, and they were analyzed using scanning electronic microscopy, atomic force microscopy, grazing incidence X-ray diffraction, spectrophotometry and a four-probe tester. The TCFs exhibit generally uniform surface morphology, excellent light transmittance and electrical conductivity with optimized structure. The optimal values are 84.40%, 5.52 Ω/sq and 33.19 × 10−3 Ω−1 for the transmittance, sheet resistance and figure of merit, respectively, in the visible spectrum. The satisfactory properties of the asymmetric multilayered TCF deposited on a rough-surface substrate should be mainly attributed to the optimized structure parameters and reasonable interfacial compatibilities. Full article
(This article belongs to the Section Thin Films and Interfaces)
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13 pages, 4656 KiB  
Article
High-Speed and Hysteresis-Free Near-Infrared Optical Hydrogen Sensor Based on Ti/Pd Bilayer Thin Films
by Ashwin Thapa Magar, Tu Anh Ngo, Hoang Mai Luong, Thi Thu Trinh Phan, Minh Tuan Trinh, Yiping Zhao and Tho Duc Nguyen
Nanomaterials 2025, 15(14), 1105; https://doi.org/10.3390/nano15141105 - 16 Jul 2025
Viewed by 503
Abstract
Palladium (Pd) and titanium (Ti) exhibit opposite dielectric responses upon hydrogenation, with stronger effects observed in the near-infrared (NIR) region. Leveraging this contrast, we investigated Ti/Pd bilayer thin films as a platform for NIR hydrogen sensing—particularly at telecommunication-relevant wavelengths, where such devices have [...] Read more.
Palladium (Pd) and titanium (Ti) exhibit opposite dielectric responses upon hydrogenation, with stronger effects observed in the near-infrared (NIR) region. Leveraging this contrast, we investigated Ti/Pd bilayer thin films as a platform for NIR hydrogen sensing—particularly at telecommunication-relevant wavelengths, where such devices have remained largely unexplored. Ti/Pd bilayers coated with Teflon AF (TAF) and fabricated via sequential electron-beam and thermal evaporation were characterized using optical transmission measurements under repeated hydrogenation cycles. The Ti (5 nm)/Pd (x = 2.5 nm)/TAF (30 nm) architecture showed a 2.7-fold enhancement in the hydrogen-induced optical contrast at 1550 nm compared to Pd/TAF reference films, attributed to the hydrogen ion exchange between the Ti and Pd layers. The optimized structure, with a Pd thickness of x = 1.9 nm, exhibited hysteresis-free sensing behavior, a rapid response time (t90 < 0.35 s at 4% H2), and a detection limit below 10 ppm. It also demonstrated excellent selectivity with negligible cross-sensitivity to CO2, CH4, and CO, as well as high durability, showing less than 6% signal degradation over 135 hydrogenation cycles. These findings establish a scalable, room-temperature NIR hydrogen sensing platform with strong potential for deployment in automotive, environmental, and industrial applications. Full article
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