Search Results (19,155)

With the widespread use of lithium-ion batteries in electric vehicles, energy storage systems, and portable electronic devices, concerns regarding their thermal runaway have escalated, raising significant safety issues. Despite advances in existing thermal management technologies, challenges remain in addressing the complexity and variability of battery thermal runaway. These challenges include the limited heat dissipation capability of passive thermal management, the high energy consumption of active thermal management, and the ongoing optimization of material improvement methods. This paper systematically examines the mechanisms through which three main triggers—mechanical abuse, thermal abuse, and electrical abuse—affect the thermal runaway of lithium-ion batteries. It also reviews the advantages and limitations of passive and active thermal management techniques, battery management systems, and material improvement strategies for enhancing the thermal stability of batteries. Additionally, a comparison of the principles, characteristics, and innovative examples of various thermal management technologies is provided in tabular form. The study aims to offer a theoretical foundation and practical guidance for optimizing lithium-ion battery thermal management technologies, thereby promoting their development for high-safety and high-reliability applications. Full article

Heating, Ventilating, and Air Conditioning (HVAC) systems are important and essential for use in our daily comfort, either in homes, work, or transportation. And it is crucial to study the air movement coming from the inlet diffuser for a better design to enhance thermal comfort and energy consumption. The primary objective of the presented work is to investigate the thermal comfort within a faculty office occupied by two faculty members using the Computational Fluid Dynamics (CFD) methodology. First, an independent mesh study was performed to reduce the uncertainty related to the mesh size. In addition, the presented CFD approach was validated against available experimental data from the literature. Then, the effect of inlet air temperature and velocity on air movement and temperature distribution is investigated using Ansys Fluent. To be as reasonable as possible, the persons who occupy the office, lights, windows, tables, the door, and computers are accounted for in the CFD simulation. After that, the Predicted Mean Vote (PMV) was evaluated at three different locations inside the room, and the approximate total energy consumption was obtained for the presented cases. The CFD results showed that, for the presented cases, the sensation was neutral with the lowest energy consumption when the supply air velocity was 1 m/s and the temperature was 21 °C. Full article

Among the various renewable-powered pathways for green hydrogen production, solar photovoltaic (PV) technology represents a particularly promising option due to its environmental sustainability, widespread availability, and declining costs. However, the inherent intermittency of solar irradiance presents operational challenges for electrolyzers, particularly in terms of stability and efficiency. This study presents a MATLAB-based dynamic model of an off-grid, DC-coupled solar PV-Anion Exchange Membrane (AEM) electrolyzer system, with a specific focus on realistically estimating hydrogen output. The model incorporates thermal energy management strategies, including electrolyte pre-heating during startup, and accounts for performance degradation due to load cycling. The model is designed for a comprehensive analysis of hydrogen production by employing a 10-year time series of irradiance and ambient temperature profiles as inputs. The results are compared with two simplified scenarios: one that does not consider the equipment response time to variable supply and another that assumes a fixed start temperature to evaluate their impact on productivity. Furthermore, to limit the effects of degradation, the algorithm has been modified to allow the non-sequential activation of the stacks, resulting in an improvement of the single stack efficiency over the lifetime and a slight increase in overall hydrogen production. Full article

Mechanical processes such as mixing, extrusion, and drying are key operations in food engineering, with a significant impact on product quality and process efficiency. The increasing complexity of food materials—due to non-Newtonian properties, multiphase structures, and thermal–mechanical interactions—requires advanced modeling approaches for process analysis and optimization. Computational Fluid Dynamics (CFD) has become a vital tool in this context. This review presents recent progress in the use of CFD for simulating key mechanical operations in food processing. Applications include the analysis of fluid flow, heat and mass transfer, and mechanical stresses, supporting improvements in mixing uniformity, energy efficiency during drying, and optimization of extrusion components (e.g., shaping dies). The potential for integrating CFD with complementary models for system-wide optimization is also discussed, including challenges related to scale-up and product consistency. Current limitations are outlined, and future research directions are proposed. Full article

The literature clearly indicates that both academia and industry are strongly committed to developing comprehensive processes for spent Li-ion battery (LIB) recycling. In this regard, the current study presents an original contribution by providing a quantitative assessment of a large-scale recycling plant designed for the treatment of completely spent LIBs. In addition to a concept of the basic process, this assessment also considers a case study of a thermal integration and CO₂ capture subsystem. Process flow modeling software was used to evaluate the contribution of all process steps and equipment to overall energy consumption and to mass balance the data required for the technical assessment of the large-scale recycling plant. To underline the advantages and identify the optimal novel process concept, several key performance indicators were determined, such as recovery efficiency, specific energy/material consumption, and specific CO₂ emissions. In addition, the economic potential of the recycling plants was evaluated for the defined case studies based on capital and O&M costs. The results indicate that, even with CO₂ capture applied, the thermally integrated process with the combustion of hydrogen produced in the recycling plant remains the most promising large-scale configuration for spent LIB recycling. Full article

Accurate State of Charge (SOC) estimation for retired power batteries remains a critical challenge due to their degraded electrochemical properties and heterogeneous aging mechanisms. Traditional methods relying solely on electrical parameters (e.g., voltage and current) exhibit significant errors, as aged batteries experience altered internal resistance, capacity fade, and uneven heat generation, which distort the relationship between electrical signals and actual SOC. To address these limitations, this study proposes a surface temperature-assisted SOC estimation method, leveraging the distinct thermal characteristics of retired batteries. By employing infrared thermal imaging, key temperature feature regions—the positive/negative tabs and central area—are identified, which exhibit strong correlations with SOC dynamics under varying operational conditions. A Gated Recurrent Unit (GRU) neural network is developed to integrate multi-region temperature data with electrical parameters, capturing spatial–temporal thermal–electrical interactions unique to retired batteries. The model is trained and validated using experimental data collected under constant current discharge conditions, demonstrating superior accuracy compared to conventional methods. Specifically, our method achieves 64.3–68.1% lower RMSE than traditional electrical-parameter-only approaches (V-I inputs) across 0.5 C–2 C discharge rates. Results show that the proposed method reduces SOC estimation errors compared to traditional voltage-based models, achieving RMSE values below 1.04 across all tested rates. This improvement stems from the model’s ability to decode localized heating patterns and their hysteresis effects, which are particularly pronounced in aged batteries. The method’s robustness under high-rate operations highlights its potential for enhancing the reliability of retired battery management systems in secondary applications such as energy storage. Full article

Building thermal mass offers a cost-effective solution to enhance the integration of energy supply and demand in dynamic energy systems. Thermally activated building systems (TABS), incorporating embedded heat tubes, shows strong potential for energy flexibility. However, the significant thermal inertia of TABS also imposes challenges to precise load shift and indoor climate control. This review synthesizes key research on the effective demand-side management of TABS from multiple perspectives. It examines and compares various TABS configurations, including floor, ceiling, and wall systems. Differences in heat transfer performance between heating and cooling result in distinct application preferences for each type. The integration of advanced materials, such as phase change materials (PCM), can further enhance energy flexibility. TABS flexibility is primarily activated through adjustments to indoor operative temperature, with relevant influencing factors and regulatory constraints analyzed and discussed. Key aspects of optimizing building energy flexibility, including simulation methods and control strategies for TABS, are reviewed from both theoretical and practical perspectives. The energy and economic performance of TABS under various control strategies is analyzed in detail. This review provides insights to support the optimal design and operation of TABS within dynamic energy systems and to enhance the energy flexibility of building envelopes. Full article

Under the background of “dual-carbon” strategy and global energy transition, the metallurgical industry, which accounts for 15–20% of industrial energy consumption, urgently needs to reduce the energy consumption and emission of DC power supply of electric furnaces. Aiming at the existing 400–800 V/≥3000 A industrial-frequency transformer-rectifier system with low efficiency, large volume, heat dissipation difficulties and other bottlenecks, this thesis proposes and realizes a high-frequency integrated DC power supply scheme for high-power electric furnaces: high-frequency transformer core and rectifier circuit are deeply integrated, which breaks through and reduces the volume of the system by more than 40%, and significantly reduces the iron consumption; multiple cores and three windings in parallel are used for the system. The topology of multiple cores and three windings in parallel enables several independent secondary stages to share the large current of 3000 A level uniformly, eliminating the local overheating and current imbalance; the combination of high-frequency rectification and phase-shift control strategy enhances the input power factor to more than 0.95 and cuts down the grid-side harmonics remarkably. The authors have completed the design of 100 kW prototype, magneto-electric joint simulation, thermal structure coupling analysis, control algorithm development and field comparison test, and the results show that the program compared with the traditional industrial-frequency system efficiency increased by 12–15%, the system temperature rise reduced by 20 K, electrode voltage increased by 10–15%, the input power of furnace increased by 12%, and the harmonic index meets the requirements of the traditional industrial-frequency system. The results show that the efficiency of this scheme is 12–15% higher than the traditional IF system, the temperature rise in the system is 20 K lower, the voltage at the electrode end is 10–15% higher, the input power of the furnace is increased by 12%, and the harmonic indexes meet the requirements of GB/T 14549, which verifies the value of the scheme for realizing high efficiency, miniaturization, and reliable DC power supply in metallurgy. Full article

Ice energy storage systems have gained significant attention as sustainable solutions for energy management, particularly in applications with fluctuating energy demands. This study aims to compare two different designs, a triple-tube heat exchanger (TTHE) and spherical ice balls, the latter being the most widely used traditional design in the industry. The TTHE design was first analyzed theoretically, then optimized using Computational Fluid Dynamics (CFD) simulations, and validated by the literature. Finally, it was compared with spherical ice balls under identical conditions. The analyses were conducted for an ice storage volume of 1000 kg, with the complete solidification process designed to occur within 8 h. The results indicate that the TTHE reduced solidification time by 25% while simultaneously increasing energy storage by 8%. This study contributes to the advancement of sustainable energy technologies by providing a comparative analysis of spherical ice balls and triple-tube heat exchangers for optimizing ice storage systems. The implementation of a TTHE for thermal storage can lower energy costs, mitigate peak demand, and address the intermittency challenges associated with renewable energy sources. Full article

This study analyses the potential of using sunflower husks as an energy source by producing bio-pellets and evaluating their combustion process in residential settings. As one of the leading sunflower producers in the European Union, Bulgaria generates significant agricultural residues with high, yet underutilized, energy potential. This study employs a combination of experimental data and numerical modelling aided by ANSYS 2024 R1 to analyse the combustion of sunflower husk pellets in a hot water boiler. The importance of balanced air distribution for achieving optimal combustion, reduced emissions, and enhanced thermal efficiency is emphasized by the results of a comparison of two air supply regimes. It was found that a secondary air-dominated air supply regime results in a more uniform temperature field and a higher degree of oxidation of combustible components. These findings not only confirm the technical feasibility of sunflower husk pellets but also highlight their commercial potential as a sustainable, low-cost energy solution for agricultural enterprises and rural heating providers. The research indicates that there are business-to-business (B2B) market opportunities for biomass producers, boiler manufacturers, and energy distributors who wish to align themselves with EU green energy policies and the growing demand for solutions that support the circular economy. Full article

Traditional forced-air cooling systems suffer from excessive energy consumption and noise pollution. This study proposes an innovative passive cooling strategy through developing aqueous radiative cooling coatings made from a combination of TiO₂-decorated carbon nanotube (TiO₂-CNT) hybrids and polyacrylic acid (PAA), designed to simultaneously enhance the heat dissipation and improve the mechanical strength of the coating films. Based on CNTs’ exceptional thermal conductivity and record-high infrared emissivity, bead-like TiO₂-CNT architectures have been prepared as the filler in PAA. The TiO₂ nanoparticles were in situ grown on CNTs, forming a rough surface that can produce asperity contacts and enhance the strength of the TiO₂-CNT/PAA composite. Moreover, this composite enhanced heat dissipation and achieved remarkable cooling efficiency at a small fraction of the filler (0.1 wt%). The optimized coating demonstrated a temperature reduction of 23.8 °C at an operation temperature of 180.7 °C, coupled with obvious mechanical reinforcement (tensile strength from 13.7 MPa of pure PAA to 17.1 MPa). This work achieves the combination of CNT and TiO₂ nanoparticles for strong radiative cooling coating, important for energy-efficient thermal management. Full article

LPG fuel supply systems are increasingly important for improving energy efficiency and reducing carbon emissions in the shipping industry. The primary objective of this research is to investigate the heat transfer phenomena to enhance the thermal performance of double-pipe heat exchangers (DPHEs) in LPG fuel supply systems. This study investigates the heat transfer performance of a glycol–steam double-pipe heat exchanger (DPHE) within an LPG fuel supply system under varying operating conditions. A computational model and methodology were developed and validated by comparing the numerical results with experimental data obtained from commissioning tests. Additionally, the effects of turbulence models and parametric variations were evaluated by analyzing the glycol–water mixing ratio and flow direction—both of which are critical operational parameters for DPHE systems. Numerical validation against the commissioning data showed a deviation of ±2% under parallel-flow conditions, confirming the reliability of the proposed model. With respect to the glycol–water mixing ratio and flow configuration, thermal conductance (UA) decreased by approximately 11% in parallel flow and 13% in counter flow for every 20% increase in glycol concentration. Furthermore, parallel flow exhibited approximately 0.6% higher outlet temperatures than counter flow, indicating superior heat transfer efficiency under parallel-flow conditions. Finally, the heat transfer behavior of the DPHE was further examined by considering the effects of geometric characteristics, pipe material, and fluid properties. This study offers significant contributions to the engineering design of double-pipe heat exchanger systems for LPG fuel supply applications. Full article

Millisecond lasers, with their high processing efficiency and large power, are widely used in manufacturing fields such as aerospace. This study aims to investigate the effects of different processing parameters on the micro-hole processing of 316 heat-resistant steel using millisecond lasers. Through the control variable method, the study examines the impact of pulse energy, pulse count, and pulse width on the quality of micro-holes, including the entrance diameter, exit diameter, and taper. Furthermore, combined with orthogonal experiments and COMSOL Multiphysics 6.2 simulations, the study explores the influence of pulse width on the formation of blind holes. The experimental results show that when the pulse energy is 2.2 J, the taper is minimal (2.2°), while the taper reaches its peak (2.4°) at 2.4 J pulse energy. As the pulse count increases to 55–60 pulses, the exit diameter stabilizes, and the taper decreases to 1.8°. Blind holes begin to form when the pulse width exceeds 1.2 ms. When the pulse width is 1.2 ms, pulse energy is 2.4 J, and pulse count is 50, the entrance diameter of the blind hole reaches its maximum, indicating that longer pulse widths result in more significant energy reflection and thermal accumulation effects. COMSOL simulations reveal that high-energy pulses cause intense melt ejection, while longer pulse widths exacerbate thermal accumulation at the micro-hole entrance, leading to blind hole formation. This study provides important process references for laser processing of through-holes and blind holes in heat-resistant steel. Full article

With the global low-carbon energy transition, accurate prediction of thermal and physical parameters of deep rock masses is critical for geothermal resource development. To address the insufficient generalization ability of machine learning models caused by scarce measured data on granite thermal conductivity, this study focused on granites from the Gonghe Basin and Songliao Basin in Qinghai Province. A data augmentation strategy combining cubic spline interpolation and Gaussian noise injection (with noise intensity set to 10% of the original data feature range) was proposed, expanding the original 47 samples to 150. Thermal conductivity prediction models were constructed using Support Vector Machine (SVM), Random Forest (RF), and Backpropagation Neural Network(BPNN). Results showed that data augmentation significantly improved model performance: the RF model exhibited the best improvement, with its coefficient of determination R² increasing from 0.7489 to 0.9765, Root Mean Square Error (RMSE) decreasing from 0.1870 to 0.1271, and Mean Absolute Error (MAE) reducing from 0.1453 to 0.0993. The BPNN and SVM models also improved, with R² reaching 0.9365 and 0.8743, respectively, on the enhanced dataset. Feature importance analysis revealed porosity (with a coefficient of variation of 0.88, much higher than the longitudinal wave velocity’s 0.27) and density as key factors, with significantly higher contributions than longitudinal wave velocity. This study provides quantitative evidence for data augmentation and machine learning in predicting rock thermophysical parameters, promoting intelligent geothermal resource development. Full article

Amidst the background of accelerated global energy transition, the safety risk of lithium-ion battery energy storage systems, especially the fire hazard, has become a key bottleneck hindering their large-scale application, and there is an urgent need to build a systematic prevention and control program. This paper focuses on the fire characteristics and thermal runaway mechanism of lithium-ion battery energy storage power stations, analyzing the current situation of their risk prevention and control technology across the dimensions of monitoring and early warning technology, thermal management technology, and fire protection technology, and comparing and analyzing the characteristics of each technology from multiple angles. Building on this analysis, this paper summarizes the limitations of the existing technologies and puts forward prospective development paths, including the development of multi-parameter coupled monitoring and warning technology, integrated and intelligent thermal management technology, clean and efficient extinguishing agents, and dynamic fire suppression strategies, aiming to provide solid theoretical support and technical guidance for the precise risk prevention and control of lithium-ion battery storage power stations. Full article