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15 pages, 3396 KB  
Article
Waterproof and Breathable Polyurethane Membranes with Self-Healing and Self-Cleaning Properties: Synergistic Enhancement by Polydimethylsiloxane and Phenolic Carbamate Network and Photocatalytic Effect
by Yuqing He, Xiaohan Yang, Fufen Li, Xiudan Tao, Chenhui Liu and Zhengjun Li
Polymers 2026, 18(7), 881; https://doi.org/10.3390/polym18070881 - 3 Apr 2026
Viewed by 231
Abstract
Developing environmentally friendly, multifunctional waterproof and breathable membranes (WBMs) has attracted extensive attention and is of great significance but remains challenging. Herein, an environmentally friendly and multifunctional waterborne polyurethane WBM with self-healing and self-cleaning properties is developed in two steps. Firstly, by using [...] Read more.
Developing environmentally friendly, multifunctional waterproof and breathable membranes (WBMs) has attracted extensive attention and is of great significance but remains challenging. Herein, an environmentally friendly and multifunctional waterborne polyurethane WBM with self-healing and self-cleaning properties is developed in two steps. Firstly, by using polydimethylsiloxane (PDMS) as a hydrophobicity giver and tannic acid (TA) as a crosslinker, a dual-modified waterborne polyurethane (PTWPU) is prepared, which has high surface hydrophobicity due to the surface enrichment of siloxane segments and self-healing performance from the formation of a dynamic phenolic carbamate network. Secondly, by incorporating titanium dioxide (TiO2) photocatalyst nanoparticles to increase internal porosity and establish hydrophilic pathways, a multifunctional waterborne polyurethane WBM (TPTWPU) is developed. This membrane features further enhanced surface hydrophobicity from generated micro-roughness and effective self-cleaning performance, because TA acts as an electron trap to promote the photocatalytic activity of TiO2. The TPTWPU membrane shows good hydrophobicity (water contact angle of 115.3°) and satisfactory moisture permeability of 135.0 g/(m2·24 h), which is 61.2% higher than unmodified membranes. Furthermore, it exhibits efficient self-healing, with a recovery rate exceeding 80% within 2 h. This feasible strategy will provide guidance for materials design in multifunctional coatings for textiles and leather. Full article
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33 pages, 9118 KB  
Article
Influence of Ti, Fe, and Ca on the Enrichment of Tantalum in Engineered Artificial Mineral (EnAM) Phases in Solidified Synthetic Silicate Melts
by Thomas Schirmer, Joao Weiss, Daniel Munchen, Hugo Lucas, Florian Matt and Bernd Friedrich
Minerals 2026, 16(4), 370; https://doi.org/10.3390/min16040370 - 31 Mar 2026
Viewed by 354
Abstract
The recovery of oxygen-affine elements such as tantalum (Ta) using pyrometallurgical routes is difficult because this element cannot easily be enriched in a metal alloy, as is the case with battery recycling for the more noble metals Co, Ni, and Cu. A promising [...] Read more.
The recovery of oxygen-affine elements such as tantalum (Ta) using pyrometallurgical routes is difficult because this element cannot easily be enriched in a metal alloy, as is the case with battery recycling for the more noble metals Co, Ni, and Cu. A promising procedure, on the other hand, is to enrich this element in simple oxide compounds formed in a silicate melt. This enrichment in tailored mineral compounds is also known as the “Engineered Artificial Minerals” (EnAM) approach. Currently, the Technological Readiness Level (TRL) of this approach is relatively low and limited to understanding the mechanisms involved in the incorporation of target elements and the search for suitable compounds with a high enrichment factor, favorable morphology, and early crystallization during solidification in order to achieve maximum recovery yield of the selected compound (element). Due to its high ion charge (high field strength) and small ion radius for a heavy element, it is plausible that Ta behaves similarly to the abundant element titanium (Ti), whose chemistry is much better known. Ti minerals such as ulvospinel, perovskite, ilmenite, and pseudobrookite are therefore suitable candidates in the search for a suitable tantalum EnAM. A comparison of the solidification of synthetic silicate melts dominated by iron and calcium with Ti as an additive show that Ta is not incorporated into ulvospinel formed in olivine-containing Fe-rich silicate melts (base composition with 57 wt.% FeO). In contrast, the perovskites formed in silicate melts dominated by calcium-alumosilicate (max. 10 wt.% FeO addition) do incorporate Ta. Crystal size and Ta content increase with increasing iron content (up to a maximum of about 10 wt.%). The results indicate a possible solid solution with the well-known compounds CaTiO3 and FeTiO3 and the virtual compounds Ca0.8TiO3 and Fe0.8TiO3. Full article
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16 pages, 6556 KB  
Article
Study on Main Diffusion Coefficients and Atomic Mobility of Alloying Elements in the β-Phase of the Ti–Zr–Ta Ternary System
by Jingmin Liu, Danya Shen, Wenqing Zhao, Hongyu Zhang, Maohua Rong, Kaige Wang, Ligang Zhang and Libin Liu
Materials 2026, 19(7), 1289; https://doi.org/10.3390/ma19071289 - 24 Mar 2026
Viewed by 207
Abstract
Diffusion-controlled processes exert an indispensable influence on the thermal processing and microstructural homogenization of β-titanium alloys containing multiple β-stabilizing elements. However, credible multicomponent diffusion kinetic data corresponding to the β-phase within the Ti–Zr–Ta ternary system remain inadequate. In this work, [...] Read more.
Diffusion-controlled processes exert an indispensable influence on the thermal processing and microstructural homogenization of β-titanium alloys containing multiple β-stabilizing elements. However, credible multicomponent diffusion kinetic data corresponding to the β-phase within the Ti–Zr–Ta ternary system remain inadequate. In this work, diffusion characteristics within the β single-phase domain of the Ti–Zr–Ta system were investigated using solid-state diffusion couples combined with a numerical inverse method. Twelve diffusion couples in total were synthesized and subjected to annealing treatments at 1373, 1423, and 1473 K, with the corresponding composition–distance distributions quantified by electron probe microanalysis (EPMA). The composition-dependent main interdiffusion coefficients were measured via the numerical inverse method embedded in the HitDIC computational platform, while the atomic mobility parameters corresponding to the β-phase were refined to replicate the experimental concentration distributions and diffusion trajectories across the studied temperature and composition intervals. The results reveal pronounced temperature and composition dependence of the main interdiffusion coefficients, and the diffusion rate of Zr is faster than that of Ta in the β phase. Full article
(This article belongs to the Section Metals and Alloys)
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15 pages, 2428 KB  
Article
Tantalum Interconnect Metallization for Thin-Film Neural Interface Devices
by Justin R. Abbott, Yupeng Wu, Zachariah M. Campanini, Alexandra Joshi-Imre, Felix Deku and Stuart F. Cogan
Micromachines 2026, 17(3), 334; https://doi.org/10.3390/mi17030334 - 10 Mar 2026
Viewed by 442
Abstract
Neural interfaces created using thin-film fabrication rely primarily on conductive metal traces for electrical interconnects. Here, we explore the use of tantalum (Ta) metal interconnects as a replacement for noble-metal interconnects such as Au, Pt or Ir. Ta has been investigated previously for [...] Read more.
Neural interfaces created using thin-film fabrication rely primarily on conductive metal traces for electrical interconnects. Here, we explore the use of tantalum (Ta) metal interconnects as a replacement for noble-metal interconnects such as Au, Pt or Ir. Ta has been investigated previously for interconnect metallization in flexible silicon ribbon cables, but the structure and properties of tantalum for neural device metallization have not been extensively reported. In the present work, Ta metal was sputter-deposited onto amorphous silicon carbide (a-SiC), with and without a base titanium (Ti) adhesion layer, and investigated as interconnect metallization. In the absence of a Ti adhesion layer, resistivity measurements revealed a factor of six difference between Ta resistivity depending on the presence of the Ti base layer, with direct deposition on a-SiC nucleating high resistivity β-Ta (ρ = 197 ± 31 µΩ·cm, mean ± standard deviation) and Ta deposited on Ti nucleating low resistivity α-Ta (ρ = 35 ± 6 µΩ·cm). X-ray diffraction confirmed the existence of the two crystal structures. Ta feature sizes of 2 µm were created using photolithography and reactive ion etching (RIE). Finally, planar microelectrode array test structures using α-Ta and Au trace metallization with low-impedance ruthenium oxide (RuOx) electrodes were fabricated and investigated by cyclic voltammetry (CV) and current pulsing in saline. These devices underwent 500 CV cycles between −0.6 and +0.6 V without evidence of degradation. In response to charge-balanced, biphasic current pulses at 4 nC/phase, a 21 mV increase in access voltage was observed with α-Ta metallization compared to Au. These results warrant further investigation of Ta as thin-film metallization interconnects for neural interface devices. Full article
(This article belongs to the Special Issue Neural Microelectrodes: Design, Integration, and Applications)
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25 pages, 7088 KB  
Article
Selective Laser Melting of Multi-Material Ti15Ta/Ti6Al4V Structures for Biomedical Applications: From Process Parameters to Mechanical Properties and Biological Response
by Igor Polozov, Victoria Nefyodova, Anton Zolotarev, Victoria Sokolova, Sergey Chibrikov and Anatoly Popovich
Metals 2026, 16(3), 301; https://doi.org/10.3390/met16030301 - 8 Mar 2026
Viewed by 326
Abstract
Multi-material structures based on titanium alloys represent a promising approach for the fabrication of functionally graded orthopedic implants capable of combining high mechanical strength with reduced stiffness to minimize the stress-shielding effect. In the present work, multi-material Ti15Ta/Ti6Al4V specimens were fabricated by laser [...] Read more.
Multi-material structures based on titanium alloys represent a promising approach for the fabrication of functionally graded orthopedic implants capable of combining high mechanical strength with reduced stiffness to minimize the stress-shielding effect. In the present work, multi-material Ti15Ta/Ti6Al4V specimens were fabricated by laser powder bed fusion (L-PBF) for the first time, and the processing parameters of the transition zone were systematically optimized. Three regimes were investigated: baseline (93 J/mm3), double scanning (186 J/mm3), and reduced speed (116 J/mm3). The microstructure and elemental distribution were examined by SEM and EDS; mechanical properties were evaluated through tensile testing and microhardness measurements; biocompatibility was assessed using osteoblasts and gingival fibroblasts. The double scanning regime provided the highest density of the transition zone (99.49%). Tensile failure of the specimens occurred in the Ti15Ta region, confirming the quality of the metallurgical bond. The ultimate tensile strength ranged from 534 to 543 MPa with an elongation at break of 15.7–16.4%. Heat treatment at 875 °C led to the formation of an equilibrium lamellar microstructure and smoothing of the interface. Cell viability on both alloys exceeded 88% as confirmed by flow cytometry and remained above the 70% non-cytotoxicity threshold defined by ISO 10993-5. The obtained results demonstrate the technological feasibility of fabricating multi-material Ti15Ta/Ti6Al4V structures and achieving high-quality metallurgical bonding, which constitutes a necessary first step toward the development of functionally graded orthopedic implants. Full article
(This article belongs to the Special Issue Manufacturing Processes of Metallic Materials (2nd Edition))
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10 pages, 1534 KB  
Article
Deposition of Tantalum Oxynitride Film on Commercial Pure Titanium Disc by Modified Reactive Plasma Sputtering Technique Used in Dental Implants
by Hassan Jawad Farhan and Thair L. Alzubaydi
Coatings 2026, 16(3), 324; https://doi.org/10.3390/coatings16030324 - 6 Mar 2026
Viewed by 249
Abstract
Background: Tantalum in cytotoxicity tests showed no toxicity effect, as well as promoting bone regeneration through the differentiation, proliferation, mineralisation and adhesion of osteoblasts in in vitro and in vivo studies. This study aims to determine and compare the chemical composition, roughness and [...] Read more.
Background: Tantalum in cytotoxicity tests showed no toxicity effect, as well as promoting bone regeneration through the differentiation, proliferation, mineralisation and adhesion of osteoblasts in in vitro and in vivo studies. This study aims to determine and compare the chemical composition, roughness and wettability of non-coated commercially pure titanium (CpTi) disc surfaces with CpTi discs that have been coated with tantalum oxynitride film (TaON) via a modified plasma sputtering coating technique. Methods: Two groups were tested that included the TaON-coated CpTi discs and non-coated CpTi discs. A modified reactive plasma sputtering apparatus was used for coating the CpTi discs with TaON at different time durations, i.e., 4, 6, and 8 h. The surface properties of the coated and non-coated discs were studied using X-ray diffraction (XRD) analysis, energy dispersive spectroscopy (EDS), scanning electron microscopy (SEM), and contact angle measurement. Results and Conclusions: The results showed that 8 h was the best coating duration. The XRD analysis showed the presence of a new peak in the case of the TaON-coated CpTi disc that was absent in the non-coated CpTi disc. Furthermore, the SEM analysis revealed that the TaON-coated CpTi disc showed a better distribution of surface roughness compared to the non-coated disc. The non-coated CpTi discs showed lower wettability compared to the TaON-coated CpTi discs. The result shows the importance of a TaON coat in changing the surface properties of CpTi which will be used in dental implants; this result will enhance the idea of surface treatment and its relationship with the enhancement and acceleration of bone formation around dental implants in future. The novelty of the newly modified reactive plasma sputtering technique used in this study as a coating technique for CpTi discs lies in the promising tantalum oxynitride, as Ta had no toxicity effect in cytotoxicity tests and promoted adhesion, proliferation, differentiation, the mineralisation of osteoblasts and bone regeneration in vitro and in vivo. The mean target of the work is to enhance the osseointegration of CPTi dental implants with different surface coatings including Ta oxide, nitride and oxynitride. The results of the first two coatings are already published, and the third coating technique is investigated in this study. Full article
(This article belongs to the Section Surface Coatings for Biomedicine and Bioengineering)
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23 pages, 6544 KB  
Article
Electrochemical Stability of Passive Films on β-TiZrNbTa Alloys in Seawater-Based Electrolytes: Influence of Fluoride, pH, and Scan Rate
by Manal A. El Sayed, Ibrahim H. Elshamy, Sami M. Alharbi and Magdy A. M. Ibrahim
Batteries 2026, 12(2), 69; https://doi.org/10.3390/batteries12020069 - 15 Feb 2026
Viewed by 968
Abstract
The corrosion behavior and passive-film stability of a β-TiZrNbTa (β-TZNT) alloy were investigated in artificial seawater (ASW), focusing on the effects of pH, temperature, immersion time, fluoride ion concentration, and potential scan rate. In addition to electrochemical methods such as open-circuit potential (OCP), [...] Read more.
The corrosion behavior and passive-film stability of a β-TiZrNbTa (β-TZNT) alloy were investigated in artificial seawater (ASW), focusing on the effects of pH, temperature, immersion time, fluoride ion concentration, and potential scan rate. In addition to electrochemical methods such as open-circuit potential (OCP), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) and X-ray diffraction (XRD) were employed for surface characterization. The establishment of a stable and efficient passive layer enriched in Zr-, Nb-, and Ta-oxides was responsible for the β-TZNT alloy’s superior corrosion resistance in fluoride-free ASW when compared to commercially pure titanium. Reduced passive-film resistance resulted from corrosion kinetics being greatly accelerated by decreasing the pH and increasing the temperature. The presence of fluoride ions strongly affected the passivity of the alloy due to the chemical dissolution of TiO2 through the formation of soluble fluoride complexes, resulting in an increase in the corrosion current densities by more than one order of magnitude. A bilayer passive structure with a compact inner barrier layer and a porous outer layer was identified by EIS analysis. The stability of this structure gradually decreased with increasing fluoride concentration and acidity. Over time, passive-film degradation was dominant in fluoride-free seawater, whereas prolonged exposure in fluoride-containing media promoted partial re-passivation. Overall, these results highlight the potential and limitations of the β-TZNT alloy for marine and offshore applications by offering new mechanistic insights into the synergistic effects of fluoride ions and environmental factors on corrosion performance. Full article
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18 pages, 13493 KB  
Article
In Situ Tantalum Doping of Titanium Dioxide Nanotubes via Electrochemical Method for Enhanced Mechanical and Biological Properties
by Yao Yao, Yanting Mu, Wanting Li, Na Wang, Ran Lu and Su Chen
J. Funct. Biomater. 2026, 17(2), 88; https://doi.org/10.3390/jfb17020088 - 11 Feb 2026
Viewed by 600
Abstract
Titanium dioxide nanotubes (TNTs) have favorable biocompatibility and nanoscale morphologies, and they have been extensively explored for titanium implant surface modifications. However, they are limited by their mechanical strength and weak interfacial adhesion between the nanotube layer and the titanium substrate. This restricts [...] Read more.
Titanium dioxide nanotubes (TNTs) have favorable biocompatibility and nanoscale morphologies, and they have been extensively explored for titanium implant surface modifications. However, they are limited by their mechanical strength and weak interfacial adhesion between the nanotube layer and the titanium substrate. This restricts their clinical applications. In this study, a two-step electrochemical anodization method is developed to achieve in situ tantalum (Ta) doping into TNT arrays to enhance their mechanical performance without altering their nanotubular structure. The surface morphology, element and crystal phase composition, surface roughness, wettability, and mechanical properties of the Ta-doped TNTs were then thoroughly characterized. Scanning electron microscopy revealed that the Ta doping did not change the nanotube architecture. In addition, X-ray diffraction confirmed anatase TiO2 formation in all the samples. X-ray photoelectron spectroscopy demonstrated that Ta5+ doping significantly reduced oxygen vacancies, and this was a concentration-dependent effect. Nanoindentation and scratch tests showed that the hardness, the Young’s modulus of the nanotube layer, and the adhesion strength between the nanotubes and the titanium substrate were markedly improved compared to those of the undoped TNTs. These mechanical enhancements may be attributed to lattice densification due to Ta doping. In vitro cell assays further demonstrated that the Ta-TNTs promoted rat bone marrow mesenchymal stem cell adhesion, proliferation, and osteogenic differentiation. This was evidenced by increased alkaline phosphatase activity, enhanced mineralization, and upregulated gene expression levels. The results suggest that the Ta-doped TNTs offer a pathway for the development of mechanically robust and bioactive implant surfaces for dental and orthopedic applications. Full article
(This article belongs to the Special Issue Medical Implants for Biomedical Applications)
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18 pages, 7341 KB  
Article
Study on Mechanical Properties of Adjustable-Ring-Mode Laser Scanning Welding of TA1 Titanium Alloy to 304 Stainless Steel Dissimilar Thin Sheets
by Geng Li, Tengyi Yu, Peiqing Yang, Suning Zhao, Shuai Zhang, Honghua Ma, Shang Wu, Ji Li and Ming Gao
Materials 2026, 19(2), 230; https://doi.org/10.3390/ma19020230 - 7 Jan 2026
Viewed by 370
Abstract
The adjustable-ring-mode (ARM) scanning laser was used to perform butt welding on 0.5 mm thick TA1 titanium alloy and 304 stainless steel (SS304) thin sheets, with 1.2 mm diameter AZ61S magnesium alloy welding wire as the filling material. Microhardness test results show that [...] Read more.
The adjustable-ring-mode (ARM) scanning laser was used to perform butt welding on 0.5 mm thick TA1 titanium alloy and 304 stainless steel (SS304) thin sheets, with 1.2 mm diameter AZ61S magnesium alloy welding wire as the filling material. Microhardness test results show that the hardness distribution presented a trend of being higher in the base metals on both sides and lower in the middle filling area, with no hardening observed in the weld zone. For all specimens subjected to horizontal and axial weld bending tests, the bending angle reached 108° without any cracks occurring. When the ring power was in the range of 800–1000 W, or the scanning frequency was between 100 and 200 Hz, all the average tensile strengths of the welded joints were more than 80% of that of the AZ61S filling material (approximately 240 MPa); the maximum average tensile strength stood at 281.2 MPa, which is equivalent to 93.7% of the AZ61S. As the ring power or scanning frequency increased further, the tensile strengths of the joints showed a decreasing trend. The remelting effect of the trailing edge of the ARM laser under high energy conditions, or the scouring of the turbulent molten flow induced by the scanning beam, damages the weak links at the newly formed solid–liquid interface and increases the Fe concentration in the molten pool. This leads to a thicker FeAl interface layer during growth, thereby resulting in a decline in the mechanical properties of the welded joints. Full article
(This article belongs to the Special Issue Advanced Welding in Alloys and Composites, Second Edition)
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9 pages, 1736 KB  
Article
Tin–Lead Liquid Metal Alloy Source for Focused Ion Beams
by Bryan Flores, Shei Sia Su, Coleman Cariker, Ricardo A. Dacosta, Aaron M. Katzenmeyer, Alex A. Belianinov and Michael Titze
Micromachines 2026, 17(1), 76; https://doi.org/10.3390/mi17010076 - 6 Jan 2026
Viewed by 898
Abstract
Focused Ion Beam (FIB) systems are increasingly utilized in nanotechnology for nanostructuring, surface modification, doping, and rapid prototyping. Recently, their potential for quantum applications has been explored, leveraging FIB’s direct-write capabilities for in situ single ion implantation, which is crucial for fabricating single [...] Read more.
Focused Ion Beam (FIB) systems are increasingly utilized in nanotechnology for nanostructuring, surface modification, doping, and rapid prototyping. Recently, their potential for quantum applications has been explored, leveraging FIB’s direct-write capabilities for in situ single ion implantation, which is crucial for fabricating single photon emitters. Color centers in diamond can function as qubits and are of particular interest due to their capacity to store and transmit quantum information. While Group-IV color centers exhibit high brightness, they require low temperatures to retain coherence. However, lead-vacancy in diamond (PbV) operates at the higher end (4 K) of this temperature spectrum due to larger ground-state splitting, making them particularly interesting. In this context, our study presents results for lead (Pb)-containing alloys with eutectic points below 600 °C and results on using tantalum (Ta) and titanium (Ti) as emitter materials for a Pb liquid metal alloy ion source. We show that a standard FIB system is able to resolve the different Pb isotopes and achieve nanoscale spot sizes, as required for quantum information science applications. Full article
(This article belongs to the Special Issue Recent Advances in Micro/Nanofabrication, 3rd Edition)
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17 pages, 3456 KB  
Article
Effect of Laser Power on Residual Stress in Bottom-Locking Welded Joints Between TC4 and TA18 Titanium Alloys: Numerical Modeling and Experiments
by Ming Cao, Denggao Liu, Xiangyu Zhou, Wenqin Wang, Yanjun Wang, Chaohua Zhang and Xianfeng Xiao
Metals 2026, 16(1), 48; https://doi.org/10.3390/met16010048 - 30 Dec 2025
Viewed by 371
Abstract
In aerospace manufacturing, laser welding of TC4/TA18 dissimilar titanium alloys in bottom-locking configurations is essential for lightweight design, yet the residual stress behavior of such joints remains insufficiently understood. This study systematically examines the influence of laser power on residual stress distribution in [...] Read more.
In aerospace manufacturing, laser welding of TC4/TA18 dissimilar titanium alloys in bottom-locking configurations is essential for lightweight design, yet the residual stress behavior of such joints remains insufficiently understood. This study systematically examines the influence of laser power on residual stress distribution in laser-welded TC4/TA18 bottom-locking tubular joints. Welded specimens were fabricated at three distinct laser power levels (600 W, 800 W, and 1000 W). Experimental characterization included macroscopic morphology analysis and residual stress measurement using the blind-hole drilling method, among other techniques. Concurrently, a three-dimensional thermo-elastic-plastic finite element model was established based on ABAQUS 2022 to simulate the transient temperature field and stress–strain field during the welding process. The results indicate that due to the differences in thermophysical properties between the two titanium alloys and the wall thickness effect, both the temperature field and residual stress distribution of the TC4/TA18 dissimilar titanium alloy bottom-locking joints exhibit significant asymmetry. Laser power exerts a selective influence on the residual stress field: within the parameter range of this study, increasing laser power can significantly reduce the peak hoop stress of TA18 thin-walled tubes and TC4 thick-walled tubes, as well as the peak axial stress of TC4 thick-walled tubes, while remarkably increasing the peak axial stress of TA18 thin-walled tubes. The numerical simulation results are in good agreement with the experimental data, verifying that the established finite element model is an effective tool for predicting welding outcomes. Full article
(This article belongs to the Special Issue Properties and Residual Stresses of Welded Alloys)
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18 pages, 8978 KB  
Article
Biocompatibility Evaluation of Novel Experimental Titanium Alloys for Dental Implants
by Vlad-Gabriel Vasilescu, Lucian Toma Ciocan, Andreea Mihaela Custura, Miruna Stan, Florin Miculescu, Cosmin Mihai Cotrut, Diana Maria Vranceanu, Elisabeta Vasilescu, Marina Imre and Silviu Mirel Pițuru
Dent. J. 2026, 14(1), 6; https://doi.org/10.3390/dj14010006 - 22 Dec 2025
Cited by 1 | Viewed by 831
Abstract
Background/Objectives: The purpose of this study was to assess the in vitro biocompatibility and corrosion resistance of five titanium alloys that have been recently developed for dental implant applications, whose compositions were designed to align with current approaches in the development of [...] Read more.
Background/Objectives: The purpose of this study was to assess the in vitro biocompatibility and corrosion resistance of five titanium alloys that have been recently developed for dental implant applications, whose compositions were designed to align with current approaches in the development of novel biomaterials. Priority was given to limiting the harmfulness associated with specific chemical elements present in common conventional alloys and increasing corrosion resistance to improve the biomaterial–tissue cellular interaction. Methods: For this purpose, five types of titanium alloys with original chemical compositions (Ti1–Ti5) were developed. The electrochemical behavior of the alloys was analyzed by evaluating the corrosion resistance in environments that simulate the oral environment, as well as the cellular behavior, by evaluating the viability, growth, and proliferation of human cells on osteoblasts and gingival fibroblasts. Detailed analysis of the chemical composition by scanning electron microscope (SEM/EDS) methods was used. The corrosion rate of the alloys in artificial saliva was tested using the polarization resistance technique (Tafel). Human osteoblasts (hFOB cell line) and human gingival fibroblasts (hFIB-G cell line) were used to measure biocompatibility in vitro. Results: The Ti5 alloy demonstrated the highest cell viability and the lowest corrosion rate (0.114 μm/year) among all tested compositions, with the Ti3 alloy containing Mo and Zr following closely behind. The Ti2 alloy exhibited reduced biocompatibility because of the inclusion of Ni and Fe in its composition. Conclusions: Taken together, the results of this study provide useful information on the basic characteristics of titanium alloys with original chemical compositions. The titanium alloys were analyzed in comparison with common conventional alloys (Cp–Ti and Ti6Al4V) as well as alloys such as Ti–Zr, Ti–Nb, and Ti–Nb–Zr–Ta, which are considered to be viable alternatives to conventional materials for making dental implants. Full article
(This article belongs to the Special Issue Dental Materials Design and Application)
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20 pages, 11502 KB  
Article
Laser Remelting of Biocompatible Ti-Based Glass-Forming Alloys: Microstructure, Mechanical Properties, and Cytotoxicity
by Aleksandra Małachowska, Wiktoria Drej, Agnieszka Rusak, Tomasz Kozieł, Denis Pikulski and Wojciech Stopyra
Materials 2025, 18(24), 5687; https://doi.org/10.3390/ma18245687 - 18 Dec 2025
Cited by 1 | Viewed by 631
Abstract
Titanium-based bulk metallic glasses (BMGs) offer high strength, lower stiffness than Ti-6Al-4V, and superior corrosion resistance, but conventional Ti glass-forming systems often contain toxic Ni, Be, or Cu. This work investigates five novel Ti-based alloys free of these elements—Ti42Zr35Si [...] Read more.
Titanium-based bulk metallic glasses (BMGs) offer high strength, lower stiffness than Ti-6Al-4V, and superior corrosion resistance, but conventional Ti glass-forming systems often contain toxic Ni, Be, or Cu. This work investigates five novel Ti-based alloys free of these elements—Ti42Zr35Si5Co12.5Sn2.5Ta3, Ti42Zr40Ta3Si15, Ti60Nb15Zr10Si15, Ti39Zr32Si29, and Ti65.5Fe22.5Si12—synthesized by arc melting and suction casting. Single-track laser remelting using a selective laser melting (SLM) system was performed to simulate additive manufacturing and examine microstructural evolution, cracking behavior, mechanical properties, and cytocompatibility. All alloys solidified into fully crystalline α/β-Ti matrices with Ti/Zr silicides; no amorphous structures were obtained. Laser remelting refined the microstructure but did not induce glass formation, consistent with the known limited glass-forming ability of Cu/Ni/Be-free Ti systems. Cracking was observed at low laser energies but crack density decreased as laser energy increased. Cracks were eliminated above ~0.4 J/mm for most alloys. Ti42Zr35Si5Co12.5Sn2.5Ta3 exhibited the lowest stiffness (~125 GPa), while Ti60Nb15Zr10Si15 showed the highest due to silicide precipitation. Cytotoxicity tests (ISO 10993-5) confirmed all alloys to be non-toxic, with some extracts even enhancing fibroblast proliferation. This rapid laser-remelting approach enables cost-effective screening of Ti-based glass-forming alloys for additive manufacturing. Ti–Zr–Ta–Si systems demonstrated the most promising properties for further testing using the powder bed method. Full article
(This article belongs to the Section Biomaterials)
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14 pages, 4168 KB  
Article
Effect of Laser Shock Peening Times on Low-Cycle Fatigue Properties and Fracture Mechanism of Additive TA15 Titanium Alloy
by Xu Pei, Sailan Wang, Zhaomei Xu, Zhouzhi Gu, Yuchun Peng and Pengfei Li
Materials 2025, 18(24), 5670; https://doi.org/10.3390/ma18245670 - 17 Dec 2025
Cited by 1 | Viewed by 512
Abstract
This study investigates the effects of multiple laser shock peening (LSP) treatments on the low-cycle fatigue performance and fracture mechanisms of laser-melted, additive-manufactured Ti-6.5Al-1Mo-1V-2Zr (TA15) titanium alloy. The primary objective is to systematically evaluate how different LSP impact numbers (0, 1, and 2 [...] Read more.
This study investigates the effects of multiple laser shock peening (LSP) treatments on the low-cycle fatigue performance and fracture mechanisms of laser-melted, additive-manufactured Ti-6.5Al-1Mo-1V-2Zr (TA15) titanium alloy. The primary objective is to systematically evaluate how different LSP impact numbers (0, 1, and 2 impacts) enhance fatigue life and alter fracture behavior. Low-cycle fatigue life was determined via tensile-compression fatigue testing. Microfracture morphology was examined using scanning electron microscopy (SEM), surface residual stresses were measured by X-ray diffraction (XRD), and microhardness tests were conducted concurrently. Results indicate that LSP significantly enhances fatigue life: fatigue life increased by 2.34 times and 2.56 times after one and two LSP impacts, respectively, compared to the untreated state. As impact cycles increased, the microhardness of the material surface rose by 8.51% and 14.53%, respectively, with residual compressive stresses reaching −145 MPa and −183 MPa. Concurrently, LSP-2 treatment formed a refined microstructure featuring coexisting lamellar α and acicular martensite in the surface layer. This strengthening effect is attributed to LSP-induced surface residual compressive stress, grain refinement, and the resulting migration of fatigue crack initiation from the surface to subsurface regions. These findings provide critical insights for optimizing fatigue-resistant designs of additively manufactured titanium alloy components. Full article
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16 pages, 3306 KB  
Article
Optimisation of 3D Printing Parameters and Surface Modification for Porous Gyroid Structures in Beta Titanium Alloy Ti25Nb4Ta8Sn
by Zdeněk Tolde, Aleš Jíra, Jitřenka Jírů, Vojtěch Hybášek, Vojtěch Smola and Petr Vlčák
J. Funct. Biomater. 2025, 16(11), 416; https://doi.org/10.3390/jfb16110416 - 7 Nov 2025
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Abstract
In recent years, 3D printing has become a key technology for producing intricate geometries with high precision. Beta titanium alloys (β-Ti), due to their excellent combination of strength, ductility, low elastic modulus, and biocompatibility, are widely used in the aerospace and medical industries. [...] Read more.
In recent years, 3D printing has become a key technology for producing intricate geometries with high precision. Beta titanium alloys (β-Ti), due to their excellent combination of strength, ductility, low elastic modulus, and biocompatibility, are widely used in the aerospace and medical industries. However, the unique microstructure formed during additive manufacturing characterised by porosity, residual stress, and anisotropy can significantly influence the mechanical performance and durability of these materials. This study examines how different printing parameters affect porosity, dimensional stability, and mechanical properties in the β-Ti alloy Ti25Nb4Ta8Sn. The investigation focuses on thin-walled samples and gyroid structures, which represent model geometries for porous biomedical components. These structures, defined by a periodic network of interconnected channels, provide a useful platform for studying the relationship between geometry and mechanical response. In addition, the effects of surface etching on the morphology and compressive behaviour of printed gyroid structures were evaluated. Compression testing was used to determine how etching alters load-bearing performance and to identify correlations between surface modification and mechanical response. The combined analysis enables optimisation of both printing and post-processing parameters for advanced biomedical applications. Full article
(This article belongs to the Special Issue Three-Dimensional-Printable Biomaterials for Bone Regeneration)
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