Search Results (396)

As styrene–butadiene rubber (SBR) is widely used and tends to age, the performance improvement in aging resistance is greatly important to rubber industrial fields. To this end, this study considered using layered double hydroxides (LDHs) as inorganic fillers and subsequently modified them by silane coupling agent KH−580 to obtain organically functionalized LDHs (m−LDHs) for solving the compatibility and aging concerns. The modified fillers were incorporated into styrene–butadiene rubber (SBR) to prepare m−LDHs/SBR composites. To evaluate their aging resistance, both SBR and m−LDHs/SBR samples were subjected to ultraviolet (UV) accelerated aging tests. Comprehensive characterizations were carried out using Fourier−transform infrared spectroscopy (FT−IR), thermogravimetric analysis (TGA), and standard mechanical property testing. FT−IR confirmed the successful grafting of KH−580 onto LDHs surfaces, while TGA demonstrated a ~50 °C increase in decomposition temperature of the modified SBR compared to the pristine sample, indicating enhanced thermal stability. Mechanical performance, including tensile strength, elongation at break, and hardness, was better retained in m−LDHs/SBR after aging, revealing the role of m−LDHs as both UV shielding and interfacial reinforcing agents. These findings highlight the potential of surface−functionalized LDHs as multifunctional fillers to enhance the durability and service lifetime of rubber materials. Full article

Distressed fabric is a popular fashion trend that adds a distinct visual appeal to garments. Distressing involves acid washing with pumice stones containing potassium permanganate. This approach is inappropriate for knitted textiles, which can generate holes and reduce quality. This project seeks to create an Elasto Ball (EB) as an alternative to pumice stones in the acid-washing procedure of knitted materials. The Elasto Ball consists of natural rubber foam filled with silica and a silica–lignin hybrid derived from rice husks. The efficacy of the filler is enhanced during the manufacturing of Elasto Ball by employing the NXT silane coupling agent throughout the silanization process. The silanized elasto ball exhibits thermal stability up to 400 °C and a porosity of up to 5%. In garment washing assessments, the Elasto Ball can diminish the fabric’s color by 40–50% without causing damage. The findings of this study indicate that Elasto Ball can function as an efficient, eco-friendly substitute for washing balls in garment washing procedures. Full article

In response to the escalating plastic pollution crisis, the development of high-performance biodegradable materials is critical. Poly(butylene succinate) (PBS) is an important biodegradable polymer as it possesses excellent biodegradability and processability. But it suffers from limitations such as low mechanical strength, poor thermal stability, and high production costs. In this study, taxus residue (TF), a waste by-product, was utilized as a reinforcing filler to reduce PBS costs while enhancing its overall performance. To address the interfacial incompatibility between TF and PBS, branched PBS (T-PBS) was introduced as a compatibilizer. The TF was surface-modified via alkali treatment and silane coupling (KH550), and a series of PBS/TF/T-PBS composites with varying T-PBS viscosity grades were prepared by melt blending. The compatibilization mechanism of T-PBS and its influence on the composite structure, crystallization behavior, thermal stability, rheological, and mechanical properties were systematically investigated. Results show that the branched structure significantly enhanced T-PBS melt strength and reactivity. The introduction of T-PBS effectively improved interfacial compatibility between TF and PBS matrix, reducing phase separation and interfacial defects. Compared to uncompatibilized PBS/TF composites, those with appropriately viscous T-PBS exhibited improved tensile strength (increased by 19.7%) and elongation at break (increased by 78.8%), while flexural strength was also maintained at an enhanced level. The branched points acted as nucleating agents, increasing the onset temperature and degree of crystallinity. In the high-temperature region, the synergistic barrier effect from TF and char residue improved thermal stability (T_85% reached 408.19 °C). Rheological analysis revealed enhanced viscosity and elasticity of the system. This study provides a promising strategy and theoretical foundation for the high-value utilization of taxus waste and the development of high-performance biodegradable PBS-based composites. Full article

Polyimide (PI) is widely used in aerospace, electronic packaging, and other fields due to its excellent dielectric and thermophysical properties. However, the performance of traditional PI materials under extreme conditions has become increasingly inadequate to meet the growing demands. To address this, this study designed a PI/Nano-Si₃N₄ advanced composite material and, based on molecular dynamics simulations, thoroughly explored the influence of silane coupling agents with different grafting densities on the interfacial microstructure and their correlation with the overall material’s physical properties. The results show that when the grafting density is 10%, the interfacial bonding of the PI/Nano-Si₃N₄ composite is optimized: non-bonded interaction energy increases by 18.4%, the number of hydrogen bonds increases by 32.5%, and the free volume fraction decreases to 18.13%. These changes significantly enhance the overall performance of the material, manifested by an increase of about 30 K in the glass transition temperature and a 49.5% improvement in thermal conductivity compared to pure PI. Furthermore, the system maintains high Young’s modulus and shear modulus in the temperature range of 300–700 K. The study reveals that silane coupling agents can effectively enhance the composite material’s overall performance by optimizing the interfacial structure and controlling the free volume, providing an efficient computational method for the design and performance prediction of advanced high-performance PI composites. Full article

Melt-spun PA6/TiO₂ fibers with TiO₂ modified by silane coupling agents KH550 and KH570 at 0, 1.6, and 4 wt% provide a practical testbed to address three fiber-centric gaps: transferable interphase quantification, interphase-resolved indications of compatibility, and a reproducible kinetics–structure–property link. This work proposes, for the first time at fiber scale, a four-phase partition into crystal (c), crystal-adjacent rigid amorphous fraction (RAF-c), interfacial rigid amorphous fraction (RAF-i), and mobile amorphous fraction (MAF), and extracts an interfacial triad consisting of the specific interfacial area (S_v), polymer-only RAF-i fraction expressed per composite volume (Γ_i), and interphase thickness (t_i) from SAXS invariants to establish a quantitative interphase-structure–property framework. A documented SAXS/DSC/WAXS workflow partitions the polymer into the above four components on a polymer-only basis. Upon filling, Γ_i increases while RAF-c decreases, leaving the total RAF approximately conserved. Under identical cooling, DSC shows the crystallization peak temperature is higher by 1.6–4.3 °C and has longer half-times, indicating enhanced heterogeneous nucleation together with growth are increasingly limited by interphase confinement. At 4 wt% loading, KH570-modified fibers versus KH550-modified fibers exhibit higher α-phase orientation (Hermans factor f(α): 0.697 vs. 0.414) but an ~89.4% lower α/γ ratio. At the macroscale, compared to pure (neat) PA6, 4 wt% KH550- and KH570-modified fibers show tenacity enhancements of ~9.5% and ~33.3%, with elongation decreased by ~31–68%. These trends reflect orientation-driven stiffening accompanied by a reduction in the mobile amorphous fraction and stronger interphase constraints on chain mobility. Knitted fabrics achieve a UV protection factor (UPF) of at least 50, whereas pure PA6 fabrics show only ~5.0, corresponding to ≥16-fold improvement. Taken together, the SAXS-derived descriptors (S_v, Γ_i, t_i) provide transferable interphase quantification and, together with WAXS and DSC, yield a reproducible link from interfacial geometry to kinetics, structure, and properties, revealing two limiting regimes—orientation-dominated and phase-fraction-dominated. Full article

With the rapid growth of nuclear energy, effective shielding of radioactive nuclear by-products is critical for safety and environmental protection. Gadolinium (Gd) is ideal for neutron shielding due to its exceptionally high thermal neutron capture cross-section. Despite significant progress in developing various Gd-based shielding materials, poor interfacial compatibility between Gd₂O₃ and polymer matrices remains a significant limitation. In this study, we addressed this challenge by successfully modifying Gd₂O₃ nanoparticles (Gd₂O₃@SIT-M) through the construction of a dual-layer molecular coating using electrostatic interactions. Initially, Gd₂O₃ was functionalized with the silane coupling agent 3-(trihydroxysilyl) propyl-1-propane-sulfonic acid (SIT), followed by subsequent assembly of polyether amine M2070 onto this modified surface. The combined presence of hydrophilic sulfonic acid groups from SIT and amine-ether groups from M2070 endowed Gd₂O₃@SIT-M nanoparticles with excellent hydrophilicity, significantly reducing their aqueous contact angle to 14.34°. Consequently, this modification strategy notably enhanced the dispersion stability of Gd₂O₃ nanoparticles in aqueous solutions and polymer matrices. The developed approach thus provides an effective pathway for fabricating advanced polymer-based neutron shielding materials with improved dispersibility, stability, and overall performance. Full article

Aiming at the problem that traditional fracturing fluids are prone to failure in coalbed methane (CBM) extraction under deep high-temperature and high-shear environments, this study proposes a method to prepare Zr-N-SiO₂ water-based crosslinkers using silane coupling agent-modified nano-silica as the inorganic framework combined with zirconium ions. The optimal fracturing fluid formulation is identified as 0.8 wt% Zr-N-SiO₂ and 0.4% HPAM thickener. This formulation exhibits rapid viscosity recovery under cyclic shear, retains a viscosity exceeding 140 mPa·s at 180 °C, and maintains long-term viscosity stability across 90–180 °C, with operational viability even at 180 °C. Its gel-breaking performance is controllable: with 0.08 wt% ammonium persulfate, viscosity drops to 2.91 mPa·s within 480 min. With 0.10 wt%, it decreases to 2.762 mPa·s in 400 min. This research aims to offer a novel technical approach for efficient and eco-friendly CBM extraction, with significant theoretical and practical value. Full article

In this study, novel hybrid cementitious materials composed of calcium phosphates and polysaccharides were obtained and developed. Moreover, the impact of two distinct silane coupling agents—tetraethyl orthosilicate (TEOS) and 3-glycidoxypropyltrimethoxysilane (GPTMS)—on the physicochemical and biological properties of the resulting materials was systematically analyzed. Comprehensive assessments were conducted to evaluate the chemical and phase compositions (using XRF, XRD, FTIR), setting behavior, mechanical strength, microstructure (SEM), porosity, in vitro chemical stability, and biological performance of bone cements. Notably, the synergistic effect of polysaccharides and silane coupling agents significantly enhanced the compressive strength of the cements, increasing it to 19.34 MPa. Additionally, the integration of citrus pectin into the liquid phase, along with the inclusion of hybrid hydroxyapatite–chitosan granules, not only enabled the formation of materials with high surgical handiness but also improved the materials’ physicochemical characteristics. The findings from this study emphasize the beneficial role of silane coupling agents in improving the properties of calcium phosphate-based bone substitutes. The developed materials demonstrate substantial potential for use in bone tissue engineering according to ISO 10993. However, further in vitro and in vivo studies are required to confirm their safety and effectiveness. Full article

The effective and rapid separation of oil–water emulsions at room temperature, particularly under harsh environmental conditions like acid–base fluctuations, high salinity, and the coexistence of surfactants, remains a significant challenge in oily wastewater treatment. To address this, a novel amphiphilic demulsifier, MOF-74@SiO₂-GPTMS grafted ANP (MSG-ANP), was synthesized by first modifying MOF-74@SiO₂ (MS) with γ-glycidoxypropyltrimethoxysilane (GPTMS) to create epoxy-functionalized MSG particles, followed by grafting the non-ionic polyether C₁₂–C₁₄ aliphatic polyethylene oxide polyoxypropylene (ANP) onto MSG. Bottle tests demonstrated that MSG-ANP achieved a high demulsification efficiency of 93% within 15 min for oil-in-water emulsions at room temperature. It exhibited excellent environmental tolerance, maintaining efficiencies of 89% at pH 3.0, 82% at pH 11.0, and 95% under high salinity (50,000 mg/L, pH 6.8). Furthermore, MSG-ANP effectively treated surfactant-stabilized emulsions, exceeding 96% efficiency against both cetyltrimethylammonium bromide and sodium dodecyl sulfate after 30 min, outperforming commercial demulsifiers SP-169 and AR-331 by factors of 1.2 and 1.6, respectively. This superior performance stems from synergistic hydrogen bonding (via hydroxyl, ether, ester, Fe-O, and Si-O groups) destabilizing the interfacial film and electrostatic neutralization of coalescing charged droplets. Consequently, MSG-ANP presents a promising solution for rapid, room-temperature demulsification across a wide pH range and under high-salinity conditions. Full article

A novel high-temperature-resistant W-B₄C-poly(4-methyl-1-pentene) (PMP) composite shielding material against neutron and gamma rays was developed and fabricated. Firstly, utilizing the ²³⁵U-induced fission spectrum as the source term, the compositional ratio of the W-B₄C-PMP ternary composite was optimized using the genetic algorithm-based GENOCOPIII program coupled with MCNP simulations. Then, the composite was fabricated through coupling agent modification, melt mixing, and hot pressing. Finally, the effects of coupling modification and tungsten content on the thermomechanical properties of the composite were investigated. Results demonstrated that functional groups from the silane coupling agent KH550 were successfully grafted onto the filler surfaces. For composites containing 30 wt% modified B₄C and 40 wt% modified W in the PMP matrix, the heat deflection temperature (HDT) increased by 18.5% and 19.1%, respectively, compared to their unmodified counterparts. The impact strength also improved by 31.6% and 5.0%, respectively. The variation trend of the composite’s modulus approximately followed the classical Einstein model, while its tensile strength and flexural strength conformed precisely to the model: ${\displaystyle \frac{{\mathsf{\sigma }}_{\mathrm{c}}}{{\mathsf{\sigma }}_{\mathrm{m}}}}=0.88{\mathrm{V}}_{\mathrm{f}}^{-0.02}$. Thermal analysis indicated that the composites possessed a melting point exceeding 230 °C, and their thermal stability improved with increasing filler content. Full article

Magnetorheological elastomers (MREs) are a type of smart materials formed by dispersing magneto-responsive micron particles in an elastic polymer matrix. They hold significant potential for various applications due to their tunable stiffness, capability to carry out non-contact actuation, and rapid responsiveness to magnetic fields. However, weak interfacial interactions and poor dispersion of magnetic particles within the polymer matrix often lead to diminished magnetorheological (MR) performance. In this study, carbonyl iron powder (CIP) was chemically modified via polydopamine (PDA) deposition followed by grafting with isobutyl (trimethoxy)silane (IBTMO) to enhance its compatibility with a silicone-based matrix. The resulting anisotropic MREs fabricated using the dual-modified CIP exhibited a reduced elastic modulus, enhanced elongation, a large magnetically induced bending angle of 38°, and a notably improved MR effect of 246.8%. Furthermore, a magnetic soft actuator was designed based on the anisotropic dual-modified CIP-based MRE. When used as flippers for a duck model, the actuator successfully propelled a load approximately 76.8 times its own weight at a speed of 3.48 mm/s, thereby demonstrating promising potential for applications requiring load-bearing actuation. Full article

This study investigated the development of biocomposites for use as packaging and film in everyday applications. The utilization of rice flour (RF) as a cheap natural filler in the production of polybutylene succinate (PBS) biocomposites has been shown to reduce environmental issues caused by non-biodegradable plastic waste. The effect of rice flour content on the morphology and properties of PBS and RF biocomposites was comprehensively evaluated. Different amounts of rice flour were considered (0, 10, 20, 30, 40, and 50 phr), and a silane coupling agent and epoxidized natural rubber (ENR-50: 1 phr) were used as interfacial agents to improve compatibility between the matrix (PBS) and filler (RF). The PBS/RF biocomposites were prepared using a two-roll mill and shaped into test specimens and films using a compression molding machine. Batches of the composites containing different amounts of RF were prepared in accordance with the standards, and their morphology and properties, including mechanical properties, density, water absorption, and soil burial degradation, were evaluated. The results revealed that the incorporation of silane-treated RF filler and ENR-50 compatibilizer led to notable improvements in mechanical properties, particularly in tensile modulus, flexural strength, flexural modulus, and hardness. A significant improvement in mechanical performance was observed as the RF content increased, with the highest value recorded at the 50 phr loading. The enhancements observed in the composite properties are due to the inherent rigidity of the RF filler and its improved compatibility with the PBS matrix, which together contribute to a stronger and more efficient material. Additionally, the percentage of water absorption in the PBS/RF biocomposites increased with higher RF content. The results from the soil burial test demonstrated that increasing the RF content positively influenced the biodegradability of the PBS/RF biocomposite materials. Full article

Colloidal quantum dots (QDs) are semiconductor crystals a few nanometers in size. Due to their vibrant colors and unique photoluminescence (PL), QDs are widely utilized in displays, where barrier films provide essential shielding. However, one of the primary challenges of QD applications remains achieving sufficient robustness while keeping costs low. Over the past two decades, significant progress has been made in the encapsulation of QDs within silica matrices, aiming to preserve their original PL properties. Research efforts have evolved from bulk forms to thin films. Silica nanoparticles containing multiple embedded QDs have emerged as particularly promising candidates for practical applications. This review highlights recent advancements in silica-based QD encapsulation, incorporating findings from both the authors’ investigations and those of other research groups within the field. Silica glass possesses inherent shielding capabilities, but silane coupling agents such as (3-aminopropyl)trimethoxysilane and (3-mercaptopropyl)trimethoxysilane tend to negatively impact this functionality when they are used alone, partly because of the limited formation of a well-developed glass network structure. However, when judiciously controlled, they can serve as mediators between the QD surface and the surrounding pure silica glass matrix, helping to preserve PL properties and control the morphology of silica particles. This review discusses the potential for achieving exceptional shielding properties through sol–gel glass fabrication at low temperatures, utilizing both tetraethoxysilane and other silane coupling agents. Full article

Nowadays, the use of materials from renewable resources, such as agricultural waste and forest residues, has increased. In this work, industrial waste recovered from a recycled paper/cardboard company was mechanically refined to obtain ligno-cellulosic microfibers (LCMFs). The obtained LCMFs were well characterized and chemically modified in situ together with natural rubber through silanization. The effect of in situ silanizated LCMFs, by using (3-triethoxysilylpropyl) tetrasulfide (Si69) as a silane coupling agent, on natural rubber (NR) compound properties was studied. The NR compound with silanizated LCMFs at 2.5 phr of Si69 (NR MF Si2) increased NR stiffness significantly. For example, the 300% modulus of NR MF Si2 was around 9 units higher than that of NR. The physical–mechanical properties, crosslink density, curing behavior, infrared spectroscopy, and microscopy of the compounds were studied to confirm the in situ silanization of the microfibers and its reinforcement effect on the NR matrix. The storage modulus (E′) obtained from Dynamic Mechanical Analysis suggested that the silanizated samples presented an uneven crosslinking, but it was enough to stiffen the NR chains. Full article

Silicone oil-based magnetic liquids containing carbon nanotubes (CNTs) were prepared using an in situ chemical coprecipitation method. The surface modification of Fe₃O₄/CNT composite particles was carried out by using three silane coupling agents: γ-aminopropyltriethoxysilane (550), γ-methacryloxypropyltrimethoxysilane (570), and phenyltrimethoxysilane (7030). Infrared Spectroscopy (IR), Transmission Electron Microscopy (TEM), and X-ray Diffraction (XRD) were used to confirm the successful doping of CNTs and the effective coating of the coupling agents. The rheological behavior of the magnetic liquids was systematically studied using an Anton Paar Rheometer. The results show that viscosity decreases exponentially with increasing temperature (fitting the Arrhenius equation), increases and tends to saturate with rising magnetic field intensity, and exhibits shear-thinning characteristics with increasing shear rate. Among the samples, Fe₃O₄@7030 has the best visco-thermal performance due to the benzene ring structure, which reduces the symmetry of the molecular chains. In contrast, Fe₃O₄@570 shows the most significant magneto-viscous effect (viscosity variation of 161.4%) as a result of the long-chain structure enhancing the steric hindrance of the magnetic dipoles. Full article