Search Results (423)

Silicon oxide/graphite (SiO_x/Gr) anodes are promising candidates for high energy-density lithium-ion batteries. However, their complex multiphysics degradation mechanisms pose challenges for accurately interpreting and predicting capacity fade behavior. In particular, existing multiphysics models typically treat gas generation and solid electrolyte interphase (SEI) growth as independent or unidirectionally coupled processes, neglecting their bidirectional interactions. Here, we develop an electro–thermal–mechanical–gaseous coupled model to capture the dominant degradation processes in SiO_x/Gr anodes, including SEI growth, gas generation, SEI formation on cracks, and particle fracture. Model validation shows that the proposed framework can accurately reproduce voltage responses under various currents and temperatures, as well as capacity fade under different thermal and mechanical conditions. Based on this validated model, a mechanistic analysis reveals two key findings: (1) Gas generation and SEI growth are bidirectionally coupled. SEI growth induces gas release, while accumulated gas in turn regulates subsequent SEI evolution by promoting SEI formation through hindered mass transfer and suppressing it through reduced active surface area. (2) Crack propagation within particles is jointly governed by the magnitude and duration of stress. High-rate discharges produce large but transient stresses that restrict crack growth, while prolonged stresses at low rates promote crack propagation and more severe structural degradation. This study provides new insights into the coupled degradation mechanisms of SiO_x/Gr anodes, offering guidance for performance optimization and structural design to extend battery cycle life. Full article

This study aims to fabricate magnesium-doped SiOx materials through the integrated application of physical vapor deposition and chemical vapor deposition techniques, with the objective of developing high-performance anode materials for lithium-ion batteries. With the macroscopic particle size held constant, this study endeavors to explore the impact of variations in the size of microscopic silicon crystals on the properties of the material. Under the effect of magnesium doping, the influence mechanism of different microscopic grain sizes on the reaction kinetics behavior and structural stability of the material was systematically studied. Based on the research findings, a reasonable control range for the size of silicon crystals will be proposed. The research findings indicate that both relatively small and large silicon crystals are disadvantageous for cycling performance. When the silicon crystal grain size is 5.79 nm, the composite material demonstrates a relatively high overall capacity of 1442 mAh/g and excellent cycling stability. After 100 cycles, the capacity retention rate reaches 83.82%. EIS analysis reveals that larger silicon crystals exhibit a higher lithium ion diffusion coefficient. As a result, the silicon electrodes show more remarkable rate performance. Even under a high current density of 1C, the capacity of the material can still be maintained at 1044 mAh/g. Full article

Silicon is considered one of the most promising next-generation anode materials for lithium-ion batteries (LIBs) because of its very high theoretical specific capacity (≈3579 mAh·g⁻¹). However, its practical application is limited by severe volume expansion (>300%), an unstable solid electrolyte interphase (SEI), and low electronic conductivity. Recent progress in nanostructuring has significantly improved the electrochemical performance and durability of silicon anodes. In particular, nanosilicon particles, porous structures, and Si–carbon composites enhance structural stability, cycling life, and coulombic efficiency. These improvements arise from better mechanical integrity and more stable electrode–electrolyte interfaces. This review summarizes recent advances in nanostructured silicon anodes, focusing on particle size control, pore design, composite architectures, and interfacial engineering. We discuss how these nanoscale strategies reduce mechanical degradation and improve lithiation kinetics while also addressing the remaining challenges. Finally, future research directions and industrial prospects for the practical use of nanostructured silicon anodes in next-generation LIBs are outlined. Full article

In this study, we investigate the relationship between the progressive lowering of the silicon (Si) anode potential during lithiation and the accompanying crystallization reaction to enable in situ electrochemical detection in Si-based full cells. Si–Li half cells were first analyzed by differential capacity (dQ/dV), revealing a crystallization feature near 0.05 V vs. Li⁺/Li, commonly associated with crystallization to Li₁₅Si₄. In the initial cycle, this signal was obscured by a dominant amorphization peak near 0.1 V; however, once amorphization was completed and the end-of-lithiation potential dropped below ~0.05 V in later cycles, a distinct crystallization peak became clearly resolvable. Under capacity-limited cycling that mimics full-cell operation, degradation-induced lowering of the Si-anode potential led to the appearance of the crystallization signal when the anode potential crossed this threshold. Based on these results, we extended the analysis to LiFePO₄–Si three-electrode full cells and, by reparameterizing dQ/dV as a function of charge time, separated electrode-specific contributions and identified the Si crystallization feature within the full-cell response when N/P ≈ 1. A simple degradation-modeling scenario further showed that in cells initially designed with N/P > 1, loss of anode active material can reduce the effective N/P, drive the Si potential into the crystallization window, and introduce a new peak in the full-cell dQ/dV curve associated with Si crystallization. These combined experimental and modeling results indicate that degradation-driven lowering of the Si-anode potential triggers crystallization and that this process can be detected in full cells via dQ/dV analysis. Practically, the emergence of the Si-crystallization feature provides an in situ marker that the effective N/P has drifted toward unity due to anode-dominated aging and may inform charge cut-off strategies to mitigate further Si-anode degradation. Full article

The adoption of silicon-graphite composites as anode materials for the next generation of lithium-ion batteries with enhanced specific capacity requires complex technological efforts in order to mitigate the problem of the quick performance fading of electrodes due to the mechanical degradation of materials. The matter is currently being addressed in terms of electrolyte components, polymer binders, materials structure and morphology itself, as well as current collector design, which differ greatly in cost and scalability. The present work describes the efficacy of Cu foil perforation—a simple, low-cost, and easily scalable approach—as a means of Si/C composite anode performance stabilization during extensive charge-discharge cycling. The NMC||Si/C pouch-type full cells demonstrated over 90% of initial capacity retention after 100 charge-discharge cycles in the case of a 250 µm perforated Cu foil used as a current collector, compared to only 60% capacity left in the same conditions for plain Cu foil as an anode. The obtained result is related to the prevention of anode material delamination off the foil surface as a result of silicon expansion and contraction, which is achieved through the formation inter-penetrating metal-composite structure and the presence of “stitches”, connecting and holding both sides of the electrode tightly attached to the current collector. Full article

Traditional colloid SERS substrates are mostly based on metal nanoparticles (MNPs), which have complex and time-consuming fabrication processes, poor structural control, and are susceptible to oxidation. As a result, solid-state SERS substrates have emerged as an effective alternative. Here, we propose using two-step mild and hard anodization to fabricate ordered anodic aluminum oxide (AAO) substrates with high total pore circumference for SERS detection. Hybrid pulse anodization (HPA) enables the fabrication of AAO at room temperature using 40 V in the first step and 40, 110, and 120 V in the second step of anodization. The different voltages applied in the second step effectively control the pore diameter, thereby achieving various nanostructures. The enhancement mechanism primarily originates from the high total pore circumference of nanostructures, which generates abundant hot spots around the pore peripherals, thereby significantly amplifying the SERS signal. Sorbic acid is a common preservative widely used in food products and employed as a test substance on high regularity AAO substrates at concentrations of 1000 ppm to 10 ppb. The resulting SERS spectra exhibited distinct characteristic peaks at 1640–1645 cm⁻¹. The analytical enhancement factor is calculated as 1.02 × 10⁵ at the AAO substrate prepared by 110 V with the Si substrate as the reference. By appropriately tuning the process parameters, a limit of detection (LOD) as low as 10 ppb of sorbic acid was achieved. Full article

Silicon-graphite anodes offer a practical route to increase the energy density of lithium-ion batteries (LIBs), but their widespread adoption is hampered by cyclic instability due to huge volume changes of silicon during lithiation/delithiation process. Another fallout of LIBs capacity gain is growing safety concerns due to fire risks, associated with the uncontrolled release of chemical energy. Herein, we test a hexakis(fluoroethoxy)phosphazene (HFEPN) as a multifunctional electrolyte additive designed to mitigate both issues. The flammability of HFEPN-containing electrolytes was evaluated using a self-extinguishing time test, while the electrochemical performance was assessed in Si/C composite||NMC pouch cells under a progressively accelerated cycling protocol. It is shown that the additive fully imparts flame-retardant properties to the electrolyte at a 15 wt% loading. Despite forming a more stable solid–electrolyte interphase (SEI) with enhanced interfacial kinetics the additive did not improve the cycling stability of the Si/C-based cells. The cells with 15 wt% HFEPN retained 43% of capacity after 70 cycles, comparable to 46.5% for the reference electrolyte. The diffusion limitations imposed by the increased electrolyte viscosity are assumed to offset the interfacial benefits of the additive. Thus, alongside the improved synthetic route, this study demonstrates that while HFEPN functions as an effective flame retardant and SEI modifier, its practical benefits for silicon anodes are limited at high concentrations by detrimental effects on electrolyte transport properties and should be improved in future molecular design efforts. Full article

Silicon is widely recognized as a next-generation anode owing to its exceptional theoretical capacity, yet its practical deployment in lithium-ion batteries is constrained by severe volume expansion, particle fracture, loss of electrical percolation, and solid electrolyte interphase layer instability. Polymer-based strategies have emerged as accessible solutions to engineer extensive volume changes and interfacial compatibility, while preserving pathways for charge transport. Viscoelastic polymer binders dissipate stress, catechol-inspired chemistries strengthen adhesion and tailor interphases, and conductive polymers can function simultaneously as binder, electronic additive, and artificial SEI. This review describes these approaches through a structure–process–performance perspective, emphasizing practically relevant metrics, such as initial capacity, initial Coulombic efficiency, and long-term cycling stability. We organize the main section into (i) dopamine-derived interfacial engineering, (ii) self-healing three-dimensional network binders, and (iii) conductive-polymer-based designs. In the last section, we articulate the functional requirements of polymers in silicon anodes, outline the ideal structural designs, and provide forward-looking avenues for future lithium-ion battery anode research. Full article

The electrochemical production of silicon from SiO₂ in molten salts can reduce energy consumption and mitigate carbon emissions associated with the conventional carbothermic process. In this study, we compare the anodic behaviour of platinum, graphite, and tin oxide electrodes in molten CaCl₂-NaCl-CaO-SiO₂ at 850 °C using electrochemical methods including cyclic voltammetry, linear sweep voltammetry, and chronoamperometry. Pt exhibited low oxygen evolution overpotentials and no significant currents before OER, compared to SnO₂. An eight-hour potentiostatic electrolysis with a SnO₂ anode and a graphite cathode yielded a Si-Sn deposit, indicating partial dissolution of the SnO₂ anode during the electrolysis process. These results highlight the kinetic trade-off of SnO₂ relative to Pt, and the risk of Sn contamination with extended electrolysis times. While SnO₂ is unsuitable for production of high-purity Si, it remains a promising anode candidate for Si-Sn alloy formation. Full article

This study investigates the effects of anodizing and welding parameters on the microstructure and mechanical properties of laser-welded die-cast A356 aluminum alloy. The influence of different surface oxidation conditions, namely, no anodized film (NAF), single-sheet anodized film (SSAF), and double-sheet anodized films (DSAF), was assessed. The porosity, elemental distribution, and mechanical behavior was systematically analyzed. The results indicate that anodizing reduces the fusion zone (FZ) size by approximately 5%–15% and increases porosity, primarily due to the thermal-barrier effect, energy consumption during film decomposition, and hydrogen release. Welding speed and defocusing amount have a significant impact on heat input and melt-pool dynamics. Quantitative analysis revealed that lower welding speeds and positive defocusing amount increased the FZ size by 15% and porosity by 2%–5%. In contrast, optimized conditions (welding speed of 4 m/min and 0 mm defocus) enhanced gas evacuation and minimized pore formation. Elemental analysis showed that anodizing promoted Si enrichment and increased oxygen incorporation, with oxygen content rising by 10%–15%, from 0.78 wt% (NAF) to 1.31 wt% (DSAF). Microhardness testing revealed a reduction in heat-affected zone (HAZ) hardness due to thermal softening induced by anodizing, while FZ hardness peaked under optimized welding conditions, reaching a maximum value of 95.66 HV. Tensile testing indicated that anodized films enhance the yield strength (YS) of the fusion zone (FZ) but may reduce ductility. Under optimized welding conditions (4 m/min, 0 mm), the joints exhibited the best overall performance, achieving the YS of 125.28 ± 10.57 MPa, an ultimate tensile strength (UTS) of 193.18 ± 3.66 MPa, and an elongation of 3.46 ± 0.25%. These findings provide valuable insights for optimizing both anodizing and welding parameters to improve the mechanical properties of A356 joints. Full article

While we are pursuing a fully electrified society, high-energy rechargeable batteries are undergoing intensive investigation. In this respect, atomic and molecular layer deposition (ALD and MLD) have been drawing increasing interest, due to their unmatched capabilities to precisely modify electrodes’ surfaces for better electrochemical performance. In this work, we reviewed the recent studies using ALD/MLD for interface engineering of several important electrode materials, including nickel (Ni)-rich metal oxide cathodes, silicon (Si), and lithium (Li) anodes in lithium-ion and lithium metal batteries. We particularly discussed the most promising coatings from these studies and explored the underlying mechanisms based on experiments and modeling. We anticipate that this work will inspire more studies using ALD/MLD as an important technique for securing new solutions for batteries. Full article

Hydrogen-rich water (HRW) has attracted significant attention for its physiological and therapeutic potential, driving efforts to develop a green and direct production approach. In particular, if solar energy could be utilized to power the process and the power-generation and water-production modules could be integrated into a single device, it would greatly enhance portability and user convenience, making it an ideal solution for personalized healthcare and outdoor applications. We demonstrate solar-assisted proton exchange membrane (PEM) electrolysis using symmetric IrO₂ electrodes at both cathode and anode to directly generate HRW. The symmetric design simplifies manufacturing, mitigates lifetime mismatch and metal-ion cross-contamination. IrO₂ films were electrodeposited on stainless steel substrates and annealed at 400–700 °C. When coupled with a 100 cm² Si solar cell, the electrode annealed at 550 °C—featuring ~6 nm IrO₂ nanocrystals embedded in an amorphous matrix—exhibited the highest hydrogen production rate. At an applied voltage of 4 V, this 550 °C-annealed IrO₂ electrode produced approximately 1800 μmol h⁻¹ of H₂, corresponding to about 44 mL h⁻¹ of H₂ at 25 °C and 1 atm. Corrosion tests show the HRW is less aggressive to iron than DI, RO, and tap water, suggesting better compatibility with metallic components. During water splitting, the oxidation–reduction potential (ORP) rapidly decreases to <−300 mV within 0–10 min and then stabilizes, with the 550 °C–annealed electrode exhibiting the lowest ORP. Upon air exposure, the ORP increases by ~200 mV over 45–70 min yet remains reductive for >120 min, indicating persistent dissolved H₂ and sustained performance. Overall, the symmetric IrO₂ architecture provides a green, stable, and direct route to HRW production. Full article

Silicon anodes have attracted considerable attention as next-generation lithium-ion battery materials owing to their exceptionally high theoretical capacity. However, their practical application remains limited by severe volume fluctuations during cycling, which lead to rapid capacity fading. In this work, a Si@SiC@ epitaxial Graphene (EG) core–shell nanocomposite is constructed through in situ epitaxial growth to overcome these challenges. The SiC interlayer functions as a robust mechanical buffer, accommodating the volume expansion of silicon during lithiation and delithiation, while the external graphene shell offers high electronic conductivity, structural resilience, and may provide additional Li⁺ storage sites. Structural and electrochemical characterizations, including ex situ X-ray diffraction, in situ Raman spectroscopy, and ex situ X-ray photoelectron spectroscopy, verify the reversible Li⁺ insertion/extraction and the preservation of structural integrity without phase collapse. The Si@SiC@EG anode delivers a high reversible capacity of 1747 mAh g⁻¹ at 0.1 A g⁻¹, outstanding rate performance, and remarkable durability, maintaining 872 mAh g⁻¹ after 2000 cycles at 1 A g⁻¹. Density functional theory calculations further indicate that strong interfacial coupling effectively lowers Li⁺ migration barriers, thereby improving ion transport kinetics. These findings highlight the potential of the Si@SiC@EG heterostructure as a viable platform for high-energy-density lithium-ion storage. Full article

This study systematically investigated the effects of solution temperature (460–560 °C) on the microstructure, mechanical properties, and corrosion behavior of AlSi37Cu0.7Mg0.9Ni0.2 alloy rods prepared by rapid solidification and hot-extrusion. The results demonstrated that the solution temperature critically governed the alloy’s recrystallization behavior, precipitation kinetics, and phase distribution. With the increase in solution temperature, the alloy exhibited progressive grain coarsening (from 4.51 μm at 460 °C to 13.25 μm at 560 °C) and enhanced precipitation hardening, leading to a 108.8% increase in hardness (198.4 HV at 560 °C) but a concurrent reduction in ductility (from 2.5% to 1.0%). Electrical conductivity initially improved by 3.4% at 460 °C (27.44% IACS) compared with the extruded state, but deteriorated at higher temperatures due to increased electron scattering. Anodic oxidation tests revealed a non-monotonic corrosion trend, with maximum weight loss (57.50 mg·g⁻¹) occurring at 480 °C due to microstructural inhomogeneity, while higher temperatures (560 °C) partially restored corrosion resistance. Electrochemical analysis corroborated these findings, showing the 480-treated sample exhibited the lowest corrosion potential (−1.0159 V). Microstructural characterization confirmed that optimal mechanical properties were achieved through a combination of fine β″-Mg₂Si (<20 nm), θ′-Al₂Cu precipitates, and thermally stable Al₃Ni phase. These results established a comprehensive process-structure-property relationship, which provided critical guidance for tailoring the alloy’s performance in structural–functional applications. Full article

Rare earth-rich NaZn₁₃-type La-Fe-Si-based alloys are promising candidates for near-room-temperature magnetocaloric applications. However, their poor corrosion resistance limits practical applications. The microstructure, corrosion behavior and magnetic entropy change of La_0.8Ce_0.2Fe_9.2Co_0.6Si_1.2 alloys after annealing were systematically investigated. Annealing treatments were conducted at 1423 K for durations of 4–24 h. As annealing time increased, the α-Fe phase content decreased monotonically from ~7.81wt% to ~2.92wt%, accompanied by significant microstructural evolution. For the 4 h-annealed sample, extensive and large corroded spots were observed, attributed to micro-galvanic corrosion where the α-Fe phase (cathode) and 1:13 matrix phase (anode) formed active electrochemical pairs. Prolonged annealing reduced the corrosion current density by ~50%, directly correlating with the α-Fe phase reduction and improved microstructural homogeneity. Notably, corrosion exhibited a negligible effect on the magnetic entropy change of the alloys. This study confirms that optimizing annealing time to decrease α-Fe content and enhance microstructural uniformity represents an effective strategy to improve corrosion resistance without compromising magnetocaloric performance. Full article