Search Results (1,831)

To promote the high-value recycling of machining return materials from powder metallurgy (P/M) FGH95 superalloy production, a vacuum induction melting refining process was developed to achieve gas impurity purification and compositional control. Cylindrical solid returns obtained from wire-cut electrical discharge machining were used as feedstock, and the effects of refining temperature (1550–1650 °C) and holding time (10–30 min) on impurity removal and element stability were systematically investigated. For each condition, three repeated melts were performed, and the average gas contents (mean ± SD) were evaluated by inert-gas fusion analysis. Results show that at 1650 °C, O decreased from 8 ppm to 6 ppm, N decreased from 6 ppm to 3 ppm, while H remained below the detection limit (<1 ppm). Prolonged refining caused slight compositional deviations, with Cr exhibiting measurable volatilization, whereas Al and Ti showed minor increases (<0.06 wt.%). A kinetic model describing O removal was established, yielding an apparent activation energy of 128 kJ·mol⁻¹, confirming diffusion-controlled deoxidation behavior. The optimal refining condition—1650 °C for 10 min—achieved efficient removal of O and H while maintaining alloy compositional stability. This study provides both a practical refining route and a kinetic basis for the purification and reuse of machining returns in nickel-based P/M superalloys, contributing to cost reduction and sustainable manufacturing. Full article

Multi-principal element nitrides have great application potential in protective coatings. However, the investigation of the oxidation and corrosion resistance of multi-principal element nitride coatings is still insufficient. The synthesis and high-temperature performance of AlCrNbSiTiN multi-principal element nitride coatings fabricated through optimized arc ion plating (AIP) were explored. Leveraging the high ionization efficiency and ion kinetic energy characteristic of AIP, coatings with significantly fewer internal defects were obtained. These coatings demonstrate superior mechanical properties, including a maximum hardness of 36.5 GPa and critical crack propagation resistance (CPR) values approaching 2000 N². Optimal coatings exhibited exceptional water vapor corrosion resistance (5.15 at% O after 200 h). The coatings prepared at −150 V had the optimal corrosion resistance, with the coating resistance and corrosion current density being 1.68 × 10⁴ Ω·cm² and 0.79 μA·cm⁻², respectively. AlCrNbSiTiN coatings produced under these optimized AIP conditions exhibit remarkably high-temperature oxidation, highlighting their potential for use in demanding engineering applications. Full article

Wetting behavior of molten metals on solid substrates is a critical phenomenon influencing numerous industrial applications, including welding, anti-corrosion coatings, and metal additive manufacturing (AM). In particular, molten metal jetting (MMJ), an emerging AM technology, requires that the molten metal remain pinned at the nozzle exit. Thus, each new metal requires a specific nozzle material to ensure consistent droplet ejection and deposition, making it important to rapidly identify the appropriate wetting combinations. However, traditional measurements of wetting angles require expensive equipment and only allow one combination of materials to be investigated at a time which can be time consuming. This work introduces a rapid screening method based on sessile droplet experiments to evaluate wetting profiles across multiple metal–substrate combinations simultaneously. This study investigates the wetting interactions of molten Al alloy (Al4008), Cu, and Sn on various ceramic and metal substrates to identify optimal material combinations for MMJ nozzle designs. Results demonstrate that Al4008 achieves wetting on ceramic substrates such as AlN, TiO₂, and SiC, with varying mechanisms including chemical reactions and weak surface interactions. Additionally, theoretical predictions regarding miscibility gaps and melting point differences were verified for Cu and Sn on refractory metals like Mo and W. Findings from this study contribute to the establishment of a materials compatibility library, enabling the selection of wetting/non-wetting combinations for stable MMJ operation. This resource not only advances MMJ technologies but also provides valuable insights for broader applications such as welding, coating, and printed electronics. Full article

Multilayer heterostructures of [(BiFeO₃)_m/(SrTiO₃)_n]_p were synthesized on ITO-coated quartz substrates via pulsed laser deposition, with varying thickness ratios (r = n/m) and periodicities (p = 1–3). Structural, electrical, and piezoelectric properties were systematically investigated using X-ray diffraction, AFM, and PFM. The BiFeO₃ layers crystallized in a distorted rhombohedral phase (R3c), free of secondary phases. Compared to single-layer BiFeO₃ films, the multilayers exhibited markedly lower leakage current densities and enhanced piezoelectric response. Electrical conduction transitioned from space-charge-limited current at low fields (E < 100 kV/cm) to Fowler–Nordheim tunneling at high fields (E > 100 kV/cm). Optimal performance was achieved for r = 0.30, p = 1, with minimal leakage (J = 8.64 A/cm² at E = 400 kV/cm) and a peak piezoelectric coefficient (d₃₃ = 55.55 pm/V). The lowest coercive field (Ec = 238 kV/cm) occurred in the configuration r = 0.45, p = 3. Saturated hysteresis loops confirmed stable ferroelectric domains. These findings demonstrate that manipulating layer geometry in [(BiFeO₃)_m/(SrTiO₃)_n]_p stacks significantly enhances functional properties, offering a viable path toward efficient, lead-free piezoelectric nanodevices. Full article

Yttria-stabilized zirconia(YSZ) was introduced into the Al₂O₃-TiO₂-CeO₂ coating prepared by plasma spraying to improve the wear resistance of the coating and prolong the service life of the weathering steel. The nano-agglomerated powder was prepared by mechanical ball milling and spray-drying technology, powder was sprayed on the surface of Q355 steel substrate by atmospheric plasma sparing (APS), the Al₂O₃-TiO₂-CeO₂/YSZ composite coating was prepared, and the effects of YSZ on the phase, microstructure, and tribological properties of the composite coating were studied. The results show that nano-agglomerated powders with micron size (average size 55 μm) can be prepared by spray-drying technology, and after high-temperature sintering, the nano-agglomerated powders are denser and form the α-Al₂O₃ phase. The composite coating prepared by plasma spraying has a bimodal structure, and after adding YSZ, the phases in the coating are mainly α-Al₂O₃, γ-Al₂O₃, and t-ZrO₂, the grain size is fine, and the porosity is reduced. The specific wear rate is only 4.4 × 10⁻⁵ mm³ N⁻¹·m⁻¹, the relative wear resistance is 6.3 times higher than that of the substrate, and the wear mechanism of the coating is mainly slight adhesive wear and abrasive wear, which shows excellent friction and wear properties at room temperature. Full article

The low-temperature impact properties of high-heat-input steels, particularly low-carbon Nb–Ti steel, are significantly influenced by the coarse-grained heat-affected zone (CGHAZ) in welded joints. The microstructure predominantly consists of granular bainitic ferrite (GBF), ferrite side plate (FSP), degenerate pearlite (DP), coarse plate-like ferrite (PF), and limited acicular ferrite (AF). This study investigates the effect of lanthanum (La) addition to Nb–Ti steel, leading to the formation of composite inclusions with a LaAlO₃·TiN core surrounded by MnS/MnC precipitates. Unlike conventional Al₂O₃·MnS inclusions in Nb–Ti steel, these La-modified inclusions promote enhanced AF nucleation. This not only refines prior austenite grains but also reduces detrimental microstructural constituents such as GBF and FSP. As a result, the impact energy at −40 °C significantly improves from 23 J (Nb–Ti steel) to 137 J (Nb–Ti–La steel). Moreover, the inclusions exhibit an increase in size but a decrease in number density. The Nb–Ti–La variant demonstrates a higher AF volume fraction and increased AF density within the CGHAZ. The refined grain structure, along with an increased proportion of high-angle grain boundaries, effectively impedes secondary crack propagation. These microstructural modifications contribute to a substantial improvement in the low-temperature impact toughness of welded joints. Full article

Humidity sensing elements based on sodium-doped titanium dioxide (Na-doped TiO₂) were prepared using a sol–gel method in the presence of cerium ions and sintered at 400 °C and 800 °C. Titanium (IV) n-butoxide and a saturated solution of diammonium hexanitratocerate in isobutanol served as starting materials. Sodium hydroxide and sodium tert-butoxide were used as inorganic and organometallic sodium sources, respectively. The influence of sodium additives on the properties of the humidity sensing elements was systematically investigated. The surface morphologies of the obtained layers were examined by scanning electron microscopy (SEM). Elemental mapping was conducted by energy-dispersive X-ray (EDX) spectroscopy, and structural characterization was performed using X-ray diffractometry (XRD). Electrical properties were studied for samples sintered at different temperatures over a relative humidity range of 15% to 95% at 20 Hz and 25 °C. Experimental results indicate that sodium doping enhances humidity sensitivity compared to undoped reference samples. Incorporation of sodium additives increases the resistance variation range of the sensing elements, reaching over five orders of magnitude for samples sintered at 400 °C and four orders of magnitude for those sintered at 800 °C. Full article

A series of functionalized calix[4]arenes were prepared that contain mono- and bis-(alkoxy)imidazolium groups that are linked to the lower rim of a t-butylcalix[4]arene framework. These molecules have potential as anion-complexation reagents and as precursors to N-heterocyclic carbene complexes that are attached to a calixarene framework. They were prepared by the preliminary reaction α,ω-dibromoalkanes with the parent t-butylcalix[4]arene to give bis-ω-bromoalkoxy groups that are connected to the calix[4]arene framework in the 25- and 27-positions. The reaction of the bis-substituted calixarenes with TiCl₄ led to the removal of one bromoalkoxy group to give mono-substituted derivatives. Both the mono- and bis-functionalized calixarenes were reacted with N-substituted imidazoles to give a series of mono- or bis-imidazolium salts with the imidazolium group tethered to the calix[4]arene via O–(CH₂)_n– linkages (n = 2, 4, or 6). Unexpected bis-calix[4]arene products, in which the calixarenes are linked together via bridging organic groups, were obtained in some of these reactions. One bridge consists of two calixarenes linked together via two –C₂H₄– groups while the other had a –O–C₄H₈–imidazolium-C₄H₈–O– linker tethering the two calix[4]arenes together. Both these species were characterized by single crystal X-ray diffraction studies. The structures both had significant disorder but, nevertheless, the data do establish their structures. That the imidazolium-substituted calix[4]arene cations are precursors to N-heterocyclic carbene complexes of nickel was demonstrated by the reaction of a mono-imidazolium-substituted calix[4]arene with nickelocene to give the fully characterized N-heterocyclic carbene nickel complex linked to the calix[4]arene group. Full article

This study addresses challenges in recycling electronic waste (e-waste) by developing a self-degrading electrical wire coating material using graphitic carbon nitride (g-C₃N₄). Two types, melamine-derived carbon nitride (MCN) and urea-derived carbon nitride (UCN), were synthesized and evaluated for their photocatalytic activity by measuring the decolorization rate of rhodamine-B (RhB). UCN demonstrated superior photocatalytic performance compared to the widely used TiO₂. When incorporated into PVC film, UCN achieved a maximum weight loss of 68% in photodegradation tests after 40 days of irradiation, contributing to reduced environmental impact. A UCN-mixed coating for a vinyl-insulated cable prototype showed that photodecomposition in water facilitated copper wire separation. The study also indicated that water is vital for the decomposition process, while UCN enhanced stiffness and tensile strength of the material without compromising elongation and electrical insulation properties. Full article

In recent years, one of the major problems facing humanity has been the contamination of the environment by various organic pollutants, with some of them exhibiting environmental persistence or pseudo-persistence. For this reason, it is necessary today, more than ever, to find new and effective methods for degrading these persistent pollutants. Transition metal selenides (TMSes) have emerged as a versatile and promising class of catalysts for the degradation of organic pollutants through various advanced oxidation processes (AOPs). The widespread use of these materials lies in the desirable characteristics they offer, such as unique electronic structures, narrow band gaps, high electrical conductivity, and multi-valent redox behavior. This review comprehensively examines recent progress in the design, synthesis, and application of these TMSes—including both single- and composite systems, such as TMSes/g-C₃N₄, TMSes/TiO₂, and heterojunctions. The catalytic performance of these systems is being highlighted, regarding the degradation of organic pollutants such as dyes, pharmaceuticals, antibiotics, personal care products, etc. Further analysis of the mechanistic insights, structure–activity relationships, and operational parameter effects are critically discussed. Emerging trends, such as hybrid AOPs combining photocatalysis with PMS or electro-activation, and the challenges of stability, scalability, and real wastewater applicability are explored in depth. Finally, future directions emphasize the integration of multifunctional activation methods for the degradation of organic pollutants. This review aims to provide a comprehensive analysis and pave the way for the utilization of TMSe catalysts in sustainable and efficient wastewater remediation technologies. Full article

This work investigated the effect of cerium (Ce) addition on the wear behavior of commercially pure titanium (CP-Ti) by varying the Ce content to 0.8, 1.4, and 2.0 wt.%. Alloys were fabricated using plasma arc melting, and wear resistance was evaluated under loads of 1 N and 5 N dry sliding condition. Microstructural characterization confirmed the formation of CeO₂ precipitates, whose size and distribution varied with the Ce content. The Ti-0.8Ce alloy exhibited the highest hardness (203 HV), showing a 35% increase compared to CP-Ti, and the lowest wear rate reduced by approximately 47% and 22% under 1 N and 5 N loads, respectively. In contrast, Ti-1.4Ce and Ti-2.0Ce formed coarse CeO₂ precipitates, which acted as third-body abrasives. Although these alloys showed lower average friction coefficients than CP-Ti (up to 22% reduction), the enhanced abrasive interaction promoted material removal and increased wear rates. Notably, Ti-2.0Ce exhibited the most severe degradation in wear resistance, with wear rates increases of 21% and 27% under 1 N and 5 N loads, respectively. These findings demonstrate that while CeO₂ precipitates reduce friction by suppressing direct metal–metal contact, their abrasive nature adversely affects wear resistance when the particle size and volume fraction are excessive. Therefore, 0.8 wt.% Ce was identified as the optimal composition for improving the wear resistance, achieving the best combination of high hardness, low wear rate without excessive third-body abrasion. Full article

The efficient degradation of antibiotics in pharmaceutical wastewater remains a critical challenge against environmental contaminants. Conventional photocatalysts face potential limitations such as narrow visible-light absorption, rapid carrier recombination, and reliance on precious metal cocatalysts. This review investigates the coordination structure of MXene as a cocatalyst to synergistically enhance photocatalytic antibiotic degradation efficiency and the coordination structure modification mechanisms. MXene’s tunable bandgap (0.92–1.75 eV), exceptional conductivity (100–20,000 S/cm), and abundant surface terminations (-O, -OH, -F) enable the construction of Schottky or Z-scheme heterojunctions with semiconductors (Cu₂O, TiO₂, g-C₃N₄), achieving 50–70% efficiency improvement compared to pristine semiconductors. The “electron sponge” effect of MXene suppresses electron-hole recombination by 3–5 times, while its surface functional groups dynamically optimize pollutant adsorption. Notably, MXene’s localized surface plasmon resonance extends light harvesting from visible (400–800 nm) to near-infrared regions (800–2000 nm), tripling photon utilization efficiency. Theoretical simulations demonstrate that d-orbital electronic configurations and terminal groups cooperatively regulate catalytic active sites at atomic scales. The MXene composites demonstrate remarkable environmental stability, maintaining over 90% degradation efficiency of antibiotic under high salinity (2 M NaCl) and broad pH range (4–10). Future research should prioritize green synthesis protocols and mechanistic investigations of interfacial dynamics in multicomponent wastewater systems to facilitate engineering applications. This work provides fundamental insights into designing MXene-based photocatalysts for sustainable water purification. Full article

Titanium dioxide nanotubes (TiO₂ NTs) decorated with lead sulfide nanoparticles (PbS NPs) were synthesized using the Successive Ionic Layer Adsorption and Reaction (SILAR) method at different number (n) of cycles (where n = 3, 5, and 8) and evaluated for tetracycline (TC) photodegradation under UV light. PbS NPs/TiO₂ NTs heterojunctions prepared with 5 SILAR cycles showed optimal photocatalytic activity. Also, under optimized conditions, pure TiO₂ NTs achieved complete TC photodegradation (99%) within 5 h under UV irradiation, with a proposed degradation mechanism based on holes (h⁺) and hydroxyl radicals (•OH) as dominant reactive species. Full article

This study addresses critical bottlenecks in photocatalytic water treatment technologies, including difficulties in recovering traditional powdered catalysts, low mass transfer efficiency in immobilized reactors, and limited structural diversity. By integrating topology optimization with 3D printing technology, we designed and fabricated five types of triply periodic minimal surface photocatalytic reactors (TPMS-PCRs) with hierarchical porous structures—Fischer-Radin-Dunn (FRD), Neovius (N), Diamond (D), I-graph Wrapped Package (IWP) and Gyroid (G). Using fused deposition modeling (FDM), these TPMS configurations were manufactured from polylactic acid (PLA), 1.5 wt% TiO₂/PLA, and 2.5 wt% TiO₂/PLA. The catalytic degradation performance of these structurally distinct reactors for organic pollutants varied significantly. Notably, the FRD-type TPMS-PCR loaded with 2.5 wt% TiO₂ achieved a methylene blue (MB) degradation rate of 93.4% within 2.5 h under rotational flow conditions, compared to 87.5% under horizontal flow conditions. Full article

Porous plate-like anatase TiO₂ particles were synthesized through a direct calcination approach using layered titanate H₁.₀₇Ti₁.₇₃O₄ as a precursor. By controlling the calcination temperature (400 °C, 500 °C, and 600 °C), the morphology and electrochemical properties of the TiO₂ samples were effectively tuned. When evaluated as anodes for lithium-ion batteries (LIBs), the porous TiO₂ materials demonstrated markedly improved rate performance compared to commercial nano-TiO₂ (n-TiO₂). Specifically, at a high current density of 5.0 A/g, p-TiO₂-500 and p-TiO₂-600 delivered discharge capacities of 70.5 mAh/g and 87.5 mAh/g, respectively, far exceeding the 27.7 mAh/g achieved by n-TiO₂. The corresponding capacity retention rates at this rate were 30.1% for p-TiO₂-500, 41.2% for p-TiO₂-600, and only 16.4% for n-TiO₂. The enhancement in kinetics is ascribed to the unique porous plate-like architecture, which promotes efficient ion transport and introduces significant pseudocapacitive contributions. When applied as anodes for sodium-ion batteries (SIBs), p-TiO₂-600 exhibited the most promising performance. This study underscores the potential of porous plate-like TiO₂ as a high-performance bifunctional anode material suitable for both LIBs and SIBs. Full article