Search Results (347)

In this study, the atmospheric corrosion behavior of AZ31 magnesium alloy exposed in Sanya and Nansha for one year was investigated. While existing studies have characterized marine corrosion of magnesium alloys, the synergistic corrosion mechanisms under extreme tropical marine conditions (simultaneous high Cl⁻, rainfall, and temperature fluctuations) remain poorly understood—particularly regarding dynamic corrosion–product evolution. The corrosion characteristics and behavior of AZ31 magnesium alloy exposed in Sanya and Nansha were evaluated using X-ray photoelectron spectroscopy, X-ray diffraction, electrochemical measurements, scanning electron microscopy, and weight loss tests. The results showed that the main components of corrosion products were MgCO₃·xH₂O(x = 3, 5), Mg₅(CO₃)₄(OH)₂·4H₂O, Mg₂Cl(OH)₃·4H₂O, and Mg(OH)₂. The corrosion rate exposed in the Nansha was 26.5 μm·y⁻¹, which was almost two times than that in Sanya. Localized corrosion is the typical corrosion characteristic of AZ31 magnesium alloy in this tropical marine atmosphere. This study exposes the dynamic crack–regeneration mechanism of corrosion products under high-Cl⁻-rainfall synergy. The corrosion types of AZ31 magnesium alloy in this tropical marine atmosphere were mainly represented by pitting corrosion and filamentous corrosion. Full article

This study employs synchrotron polychromatic X-ray microdiffraction (micro-XRD) to resolve the dynamic interplay between deformation mechanisms and stress redistribution in a commercial Mg-3Al-1Zn (AZ31) alloy under uniaxial tension. Submicron-resolution mapping across 13 incremental load steps (12–73 MPa) reveals sequential activation of deformation modes: basal slip initiates at 46 MPa, followed by tensile twinning at 64 MPa, and non-basal slip accommodation during twin propagation at 68 MPa. Key findings include accelerated parent grain rotation (up to 0.275° basal plane tilt) between 43–46 MPa, stress relaxation in parent grains coinciding with twin nucleation, and a ~35 MPa stress reversal within twins. The critical resolved shear stress (CRSS) ratio of twinning to basal slip is experimentally determined as 1.8, with orientation-dependent variations attributed to parent grain crystallography. These results provide unprecedented insights into microscale deformation pathways, critical for optimizing magnesium alloy formability and performance in lightweight applications. Full article

Plasma electrolytic fluorination (PEF) of AZ31 magnesium alloy was carried out by adding different ratios of water to the ethylene glycol-ammonium fluoride electrolyte. The structural composition of the coatings was characterized using SEM, XRD, and EDS, and the effects of water content on the microstructure and corrosion resistance of the PEF coatings were analyzed. The results showed that the addition of water promoted the ionization of ammonium fluoride and increased the conductivity of the glycol electrolyte, which led to a decrease in the termination voltage. However, the coating thickness was not changed by the addition of water. The O element in water was not enough to compete with the F element in the electrolyte and had a small effect on the PEF coating composition, which was still dominated by MgF₂. The addition of water had an effect on the structure of the coating: with an increase in water content, the number of coating penetration holes decreases, and the continuity is enhanced. The pores on the surface of the coating tended to be levelled off and transitioned to the typical coating structure of PEO (plasma electrolytic oxidation). The addition of water to the glycol electrolyte was conducive to improving the corrosion resistance of the coatings. The corrosion resistance of PEF coatings in neutral NaCl corrosive medium firstly increased and then decreased, and the strongest corrosion resistance was obtained when the ratio of glycol and water is 6:4. Full article

This work mainly explores whether the solubility product principle has a guiding role in regulating the composition of micro-arc oxidation (MAO) coatings. The MAO process was conducted on AZ31 Mg alloy in silicate electrolyte. Varying amounts of Potassium fluoride (KF) and Ammonium fluoride (NH₄F) were separately added to the basic electrolyte to regulate the OH⁻ and F⁻ contents in the electrolyte. The microstructure, phase composition and corrosion resistance of the MAO coatings prepared in different electrolytes were analyzed. Results showed that regardless of KF content, MgO was the main component for the MAO coatings obtained in electrolytes with KF. This was because the addition of KF not only elevated the F⁻ concentration in the electrolyte but also enhanced the OH⁻ concentration as a result of F⁻ hydrolysis. Based on the solubility product constants (Ksp) of MgO and MgF₂, a relatively lower concentration of Mg²⁺ was sufficient for the formation of MgO. Hence, Mg²⁺ consistently exhibited preferential reactivity with OH⁻, leading to the formation of MgO. The findings of the study demonstrated that the presence of KF electrolyte resulted in an enhancement of conductivity and an increase in the concentration of OH⁻. Conversely, the growth rate of the coating was observed to be low, and the coating-forming phases of the coating were identified as MgO and Mg₂SiO₄, and the coating had better corrosion resistance. NH₄F electrolyte with the increase in NH₄F concentration, conductivity decreases and then increases, OH⁻ concentration decreases, the growth rate of the coating is faster, the concentration of F⁻/OH⁻ is higher, the coating-forming phase is transformed into MgF₂, and the corrosion resistance of the coating is reduced. Full article

Magnesium as a biodegradable metal implant has garnered attention. Nevertheless, its rapid degradation rate and insufficient osseointegration restrict its clinical applications. In order to enhance the corrosion resistance and bioactivity of magnesium alloys, superhydrophobic hydroxyapatite (HA) layers were synthesized on micro-arc oxidized (MAO)-treated AZ31B magnesium alloy through liquid-phase deposition. This study examined the surface morphology, phase composition, bonding strength, wettability, electrochemical properties, and in vitro mineralization of the synthesized coatings. The study results demonstrated that the improved corrosion resistance of composite coatings in Hank’s solution is due to the formation of a protective HA layer. The inclusion of the MAO coating significantly enhances the bonding strength between the hydroxyapatite (HA) layer and the bare magnesium alloy. The concentration of NaH₂PO₄ affects both the microstructure and wettability. The composite coating exhibited excellent osseointegration capabilities, with new HA layers observed after immersing the samples in simulated body fluid (SBF) solution for three days. These findings suggest that the combination of MAO and solution treatment presents a promising method for enhancing biocompatibility and reducing magnesium degradation, thus making it a viable option for biodegradable implant applications. Full article

To enhance the surface protection of exposed moving parts made from magnesium alloys, this study focuses on developing high-performance micro-arc composite (MCC) coatings on AZ80 wrought magnesium alloy substrate. AZ80 alloys were fabricated through forging at different temperatures (250 °C, 350 °C, and 450 °C) to investigate the influence of thermal deformation on substrate properties. Subsequently, micro-arc oxidation (MAO) coatings and MCC coatings were applied to the forged alloys. Comprehensive analyses—including microstructural characterization, salt spray corrosion tests, and stress corrosion cracking (SCC) evaluations—were conducted under both static and stress conditions. Among the forging temperatures, 250 °C produced substrates with refined grains and a favorable distribution of β-Mg₁₇Al₁₂ precipitates, resulting in improved baseline corrosion resistance. MAO coatings offered moderate protection, primarily delaying corrosion initiation and crack propagation under stress environments. Building upon this foundation, MCC coatings—fabricated by electrostatic spraying to form an inner-embedded and outer-wrapped structure over the MAO layer—demonstrated significantly superior protective performance. Under both static and stress corrosion scenarios, the MCC coatings effectively suppressed SCC initiation and progression, highlighting their potential for robust surface protection in demanding service environments. Full article

This study aims to enhance the mechanical and wear properties of AZ91 magnesium alloy by reinforcing it with 23 vol.% short carbon fibers (SCFs) aligned in normal (AZ91C-N) and parallel (AZ91C-P) orientations via squeeze-casting. The microstructure and elemental distribution maps were analyzed using an advanced SEM-EDS system. A response surface methodology (RSM) based on a Face-Centered Composite Design (FCCD) was employed to optimize the properties under varying temperature (20–300 °C) and wear load (1–5 N) conditions. The ultimate compressive strength (UCS), yield strength (YS), reduction in height at fracture (Fr), reduction in height at maximum stress (Sr), volume loss, and wear rate were analyzed and optimized. ANOVA confirmed the significant influence of the experimental parameters. A statistical model was developed, with validation showing deviations less than 0.05. The optimized conditions resulted in a UCS of 253 MPa, a YS of 193 MPa, an Fr of 26.1%, an Sr of 21.7%, a volume loss of 0.066 cm³, and a wear rate of 840 cm³/m. The worn surface and surface roughness were also investigated and discussed. The orientation of SCFs significantly influenced wear resistance and surface roughness. This study demonstrates the effectiveness of RSM in optimizing AZ91-SCF composites for high-performance applications. Full article

AZ31B magnesium alloy (wt.%: Al 2.94; Zn 0.87; Mn 0.57; Si 0.0112; Fe 0.0027; Cu 0.0008; Ni 0.0005; Mg remaining) has appropriate mechanical properties, good biodegradability and biocompatibility and can be used as a good orthopedic implant material. AZ31B magnesium alloy with a superhydrophobic surface exhibits excellent corrosion resistance and antibacterial adhesion performance, but superhydrophobic surfaces also hinder osteoblast adhesion and proliferation on the implants, resulting in unsatisfactory osteogenic properties. Therefore, it is necessary to achieve the wettability transition of the superhydrophobic surface at an early stage of implantation. In this work, superhydrophobic hydroxyapatite (HA)/calcium myristate (CaMS)/myristic acid (MA) composite coatings were prepared on AZ31B magnesium alloy using the hydrothermal and immersion methods. The composite coatings can spontaneously undergo the wettability transition from superhydrophobic to hydrophilic after complete exposure to simulated body fluid (SBF, a solution for modeling the composition and concentration of human plasma ions) for 9 h. The wettability transition mainly originated from the deposition and growth of the newly formed CaMS among the HA nanopillars during immersing, which deconstructed the micro-nano structure of the superhydrophobic coatings and directly exposed the HA to the water molecules, thereby significantly altering the wettability of the coatings. Benefiting from the superhydrophobic surface, the composite coating exhibited excellent antibacterial properties. After the wettability transition, the HA/CaMS/MA composite coating exhibited superior osteoblast adhesion performance. This work provides a strategy to enable a superhydrophobic coating to undergo spontaneous wettability transition in SBF, thereby endowing the coated magnesium alloy with a favorable osteogenic property. Full article

Laser alloying was used to form metal matrix composite layers strengthened by WC particles. The process parameters were selected in such a way that there was no complete melting of the WC particles. Four different laser beam powers (from 0.65 kW to 1.3 kW) were used, generating different temperature distributions during processing. The temperature across the laser track axis was determined according to the mathematical model proposed by Ashby and Esterling. All layers produced contained unmelted WC particles in an aluminum-based matrix. The depth of the WC-Al composite layers strongly depended on the applied laser beam power. The lowest thickness of 198 ± 36 µm was measured for the layer produced at a laser beam power of 0.65 kW. A twofold increase in power P was the reason for obtaining a thickness th_AZ = 387 ± 21 µm. The power of the laser beam also affected the percentage of the substrate material (7075 alloy) in the molten pool during the laser processing. As a result, the highest amount of substrate material was obtained for the WC-Al composite layer produced using the highest laser beam power P = 1.3 kW. Simultaneously, this layer was characterized by the lowest percentage of tungsten carbide particles in this layer. The temperature profile along the axis of the laser track and also the maximum temperature reached confirmed the difference in the bonding between the reinforcing WC particles and the metal matrix. For P = 0.65 kW, too low a temperature was reached for the tungsten carbide particles to overmelt, resulting in poor bonding to the metallic matrix in the layer. Moreover, the layer showed serious defects such as discontinuity, porosity, and cracks. As a result, the WC-Al composite layer produced at the lowest laser beam power was characterized by a wear resistance lower (I_mw = 6.094 mg/cm²/h) than the 7075 alloy without surface layer (I_mw = 5.288 mg/cm²). The highest wear resistance was characteristic of the 7075 alloy laser alloyed with a laser beam power equal to 1.17 kW (I_mw = 2.475 mg/cm²/h). This layer showed satisfactory quality and adhesion to the substrate material. Full article

Magnesium-based alloys are considered to be promising materials for the fabrication of temporary bone repair medical implants. The AZ31 magnesium-based (AZ31-Mg) alloy contains 3% aluminum and 1% zinc in its microstructure, which gives it mechanical strength and corrosion resistance. Nonetheless, the corrosion rate is high, which can lead to implant failure due to rapid degradation, which triggers the release of harmful metal ions. In the present work, a passive layer was obtained on the AZ31-Mg alloy, and subsequently, a cerium oxide (CeO₂) coating was deposited through a chemical conversion treatment using 0.01 M CeO₂ as a precursor. Based on X-ray photoelectron spectroscopy, the calculated amount of Ce(IV) and Ce(III) present in AZ31-Mg(OH)₂/CeO₂ was 93.6% and 6.4%, respectively. AZ31-Mg(OH)₂/CeO₂ showed improved corrosion resistance compared with the bare sample. The in vitro assessment of MC3T3-E1 pre-osteoblast cell viability showed that AZ31-Mg(OH)₂/CeO₂ was biocompatible after incubation for 24 and 72 h. The results revealed that the CeO₂ coating confers greater electrochemical stability and biocompatibility properties, mostly due to the presence of Ce⁴⁺ ions. Full article

Magnesium alloys have attracted significant attention in recent years as biodegradable metals. However, their degradation mechanisms in vivo remain insufficiently understood. The present work investigates the degradation mechanism of AZ91 magnesium alloy in a critical-size rat defect model over an 8-week period in vivo, employing advanced characterization techniques such as transmission electron microscopy (TEM) and nanobeam electron diffraction (NBED). The degradation layer is observed to consist of three distinct sub-layers: a dense and compact poor crystallinity layer (PCL) layer primarily composed of calcium phosphate, a loose and porous amorphous layer (AL) of magnesium/calcium phosphate, and a hybrid layer (HL)layer containing degradation channels and composed of magnesium/calcium phosphate, layered double hydroxide (LDH), and magnesium hydroxide. The corrosion resistance of AZ91 is enhanced by the presence of the compact PCL layer, the uniform distribution of the Mg₁₇Al₁₂ phase, and the formation of impervious LDH at the corrosion interface. The degradation is primarily driven by micro-galvanic corrosion, which is influenced by the interaction between the Mg matrix and the Mg₁₇Al₁₂ phase. These findings provide critical insights into the stable degradation mechanism of Mg-Al alloys in vivo, advancing the development of biodegradable magnesium-based implants. Full article

Despite the widespread use of Mg and Al alloys among light metals in the automobile and aviation industries, they have low tensile and fatigue strength. Therefore, in the present work, AZ91 Mg and AA6063 Al alloys were coated with a multilayer transition metal nitride film (Cr/CrN/TiCrN/TiCrCN) to increase fatigue and tensile strength. Films with Cr/CrN/TiCrN/TiCrCN microstructure architecture were synthesized on the surfaces of AZ91 Mg and AA6063 Al alloys using the CFUBMS (closed-field unbalanced magnetron sputtering) system, one of the PVD (physical vapor deposition) techniques. Films’ structural properties were analyzed by XRD, SEM, and EDAX, whereas mechanical properties were investigated using tensile and rotary bending fatigue testing machines. According to the SEM examination, the Cr, CrN, TiCrN, and TiCrCN multilayer nitride films on the two alloys have a columnar and dense microstructure. The XRD analysis detected Cr (211), CrN (111) and (200), TiN (111), (200) and (222), and TiCN (200) and (311) diffraction peaks. The Cr/CrN/TiCrN/TiCrCN multilayer coating increased the fatigue limit value of AZ91 by 11.22% from 70.26 MPa to 78.15 MPa. The fatigue limit value of AA6063 decreased by 9.79% from 79.71 MPa to 71.9 MPa. After coating, the tensile strength value of AZ91 increased from 137.89 MPa to 139.65 MPa, while the tensile strength of AA6063 decreased from 129.35 MPa to 118.16 MPa. Full article

An Mg-based alloy device manufactured via a superplastic forming process (Mg-AZ31+SPF) and coated using a hydrothermal method (Mg AZ31+SPF+HT) was investigated as a method to increase mechanical and osteointegration capability. The cell viability and osteointegrative properties of alloy-derived Mg AZ31+SPF and Mg AZ31+SPF+HT extracts were investigated regarding their effect on human mesenchymal stem cells (hMSCs) (maintained in basal (BM) and osteogenic medium (OM)) after 7 and 14 days of treatment. The viability was analyzed through metabolic activity and double-strand DNA quantification, while the osteoinductive effects were evaluated through qRT-PCR, osteoimage, and BioPlex investigations. Finally, a preliminary liquid mass spectrometry analysis was conducted on the secretome of hMSCs. Biocompatibility analysis revealed no toxic effect on cells’ viability or proliferation during the experimental period. A modulation effect was observed on the osteoblast pre-commitment genes of hMSCs treated with Mg-AZ31+SPF+HT in OM, which was supported by mineralization nodule analysis. A preliminary mass spectrometry investigation highlighted the modulation of protein clusters involved in extracellular exosomes, Hippo, and the lipid metabolism process. In conclusion, our results revealed that the Mg AZ31+SPF+HT extracts can modulate the canonical and non-canonical osteogenic process in vitro, suggesting their possible application in bone tissue engineering. Full article

Layered Double Hydroxide (LDH) coatings were synthesized on as-cast, T4 (solution treatment), and T6 (aging treatment) AZ91 magnesium alloys using a hydrothermal method. XRD (X-Ray Diffraction) and SEM (Scanning Electron Microscope) analyses showed that the large β-phases in as-cast AZ91 initially promoted LDH growth via galvanic corrosion, but later compromised coating integrity. In contrast, T6 and T4 alloys, with refined microstructures, formed uniform and compact LDH coatings. Corrosion resistance was enhanced in T6 and T4 alloys, as evidenced by higher impedance from EIS (Electrochemical Impedance Spectroscopy), and HER (Hydrogen Evolution Reaction) tests, due to the formation of dense LDH layers. Full article

Magnesium alloys are promising biomaterials to be used as temporary implants due to their biocompatibility and biodegradability. The main limitation in the use of these alloys is their rapid biodegradation. Moreover, the risk of microbial infections, often following the implant surgery and hard to eradicate, is another challenge. Thus, with the aim of reducing biodegradability and conferring antibiofilm activity, sheets of the magnesium alloy AZ31 were properly modified with the introduction of hydroxy (polyethyleneoxy)propyl silane (PEG) and quaternary ammonium silane chains (QAS). The derivatized sheets were characterized by ATR-FTIR spectroscopy and their performances as concerns their stability, Mg²⁺ in vitro release, and in vitro bioactivity were evaluated as well. The results showed an increased stability with a reduction in corrosion, a slower Mg²⁺ ion release, and the formation of hydroxyapatite in the sheets’ surface. In addition, cytotoxicity evaluations were carried out on human gingival fibroblasts showing that the AZ31 and AZ31-PEG plates had good cytocompatibility. Finally, the antibiofilm activity on Staphylococcus aureus, Staphylococcus epidermidis, and Pseudomonas aeruginosa was carried out by evaluating the capacity of inhibition of biofilm adhesion and formation. The results demonstrated a significant reduction in biofilm formation by Staphylococcus epidermidis on AZ31-QAS. Full article