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19 pages, 2935 KB  
Article
Isolation and Screening of Hydrogen-Oxidizing Bacteria from Mangrove Sediments for Efficient Single-Cell Protein Production Using CO2
by Xiaxing Cao, Liang Cui, Shuai Sun, Tingzhao Li, Yong Wang, Shasha Wang, Rongfeng Hong, Pufan Xu, Xuewen Gao, Lijing Jiang and Zongze Shao
Microorganisms 2026, 14(2), 346; https://doi.org/10.3390/microorganisms14020346 - 2 Feb 2026
Viewed by 166
Abstract
The escalating global demand for large-scale, cost-effective, and sustainable high-quality protein has positioned single-cell protein (SCP) production from one-carbon (C1) gases as a highly promising solution. In this study, eight chemolithoautotrophic hydrogen-oxidizing bacteria (HOB) were isolated from mangrove sediments. Based on the 16S [...] Read more.
The escalating global demand for large-scale, cost-effective, and sustainable high-quality protein has positioned single-cell protein (SCP) production from one-carbon (C1) gases as a highly promising solution. In this study, eight chemolithoautotrophic hydrogen-oxidizing bacteria (HOB) were isolated from mangrove sediments. Based on the 16S rRNA gene sequence analysis, they belonged to genera Sulfurimonas, Sulfurovum, Thiomicrolovo, and Marinobacterium. Among these, Thiomicrolovo sp. ZZH C-3 was identified as the most promising candidate for SCP production based on the highest biomass and protein content, and was selected for further characterization. Strain ZZH C-3 is a Gram-negative, short rod-shaped bacterium with multiple flagella. It can grow chemolithoautotrophically by using molecular hydrogen as an energy source and molecular oxygen as an electron acceptor. Genomic analysis further confirmed that ZZH C-3 harbors a complete reverse tricarboxylic acid (rTCA) cycle gene set for carbon fixation, and diverse hydrogenases (Group I, II, IV) for hydrogen oxidation. Subsequently, its cultivation conditions and medium composition for SCP production were systematically optimized using single-factor experiments and response surface methodology (RSM). Results showed that the optimal growth conditions were 28 °C, pH 7.0, and with 1 g/L (NH4)2SO4 as the nitrogen source, 5–10% oxygen concentration, 9.70 mg/L FeSO4·7H2O, 0.17 g/L CaCl2·2H2O, and 1.90 mg/L MnSO4·H2O. Under the optimized conditions, strain ZZH C-3 achieved a maximum specific growth rate of 0.46 h−1. After 28 h of cultivation, the optical density at 600 nm (OD600) reached 0.94, corresponding to a biomass concentration of 0.60 g/L, and the protein content ranked at 73.56%. The biomass yield on hydrogen (YH2) was approximately 3.01 g/g H2, with an average H2-to-CO2 consumption molar ratio of about 3.78. Compared to the model HOB Cupriavidus necator, strain ZZH C-3 exhibited a lower H2/CO2 consumption ratio, superior substrate conversion efficiency, and high protein content. Overall, this study not only validated the potential of mangrove HOB for SCP production but also offers new insights for future metabolic engineering strategies designed to enhance CO2-to-biomass conversion efficiency. Full article
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17 pages, 8194 KB  
Article
Effect of CeO2 on Microstructure and Properties of Cr3C2/Fe-Based Composite Coatings
by Zeyu Liu, Baowang Huang, Haijiang Shi, Xin Xu, Shuo Yu, Haiyang Long, Zhanshan Ma and Weichi Pei
Coatings 2026, 16(2), 187; https://doi.org/10.3390/coatings16020187 - 2 Feb 2026
Viewed by 131
Abstract
As a critical component of scraper conveyors, the middle trough operates under harsh conditions for extended periods, making it prone to failure and thus reducing the overall service life of the equipment. To address this issue and extend its service life, this study [...] Read more.
As a critical component of scraper conveyors, the middle trough operates under harsh conditions for extended periods, making it prone to failure and thus reducing the overall service life of the equipment. To address this issue and extend its service life, this study incorporated different amounts of CeO2 into Cr3C2/Fe-based composite coatings. It investigated the effects of CeO2 on the coating’s phase composition, microstructural evolution, wear resistance and corrosion resistance. Results show that CeO2 addition did not alter the coating’s phase composition. The composition remained α-Fe, M23C6 (M: Fe, Cr) and vanadium carbides. However, CeO2 promoted the transformation from columnar grains to equiaxed grains and refined the grains. With increasing CeO2 content, the composite coating’s mechanical properties gradually improved. The Ce2 coating exhibited the highest microhardness (923.08 HV0.5), the lowest friction coefficient (0.31) and the lowest wear rate (0.00217 mm3/N·m). Its dominant wear mechanisms were abrasive wear and mild adhesive wear. In 3.5% NaCl solution, the Ce2 coating showed the highest corrosion potential (−0.82 V) and the lowest corrosion current density (2.04 × 10−6 A/cm2), indicating excellent corrosion resistance. This study provides theoretical support for preparing high-performance Cr3C2/Fe-based composite coatings. It clarifies the key mechanism by which CeO2 regulates coating properties. The developed composite coating has broad application potential due to its excellent combined wear and corrosion resistance. It can be widely used for surface strengthening of vulnerable components in mining machinery such as scraper conveyors, offering important theoretical and technical support for improving the service life of scraper conveyor middle troughs. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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26 pages, 9911 KB  
Article
Origins, Distribution, and Migration of Alkali Metals in High-Sodium Naomaohu Coal During Fixed-Bed Gasification
by Yaofeng Hu, Xin Guo, Yuegang Tang and Haonan Zhang
Minerals 2026, 16(2), 161; https://doi.org/10.3390/min16020161 - 30 Jan 2026
Viewed by 178
Abstract
Naomaohu coal from the Santanghu Basin, Xinjiang, is characterized by anomalously high Na and Ca contents, which strongly affect its gasification behavior and slagging tendency. However, the genetic linkage between geological alkali enrichment and their transformation during thermal processes remains insufficiently constrained. In [...] Read more.
Naomaohu coal from the Santanghu Basin, Xinjiang, is characterized by anomalously high Na and Ca contents, which strongly affect its gasification behavior and slagging tendency. However, the genetic linkage between geological alkali enrichment and their transformation during thermal processes remains insufficiently constrained. In this study, an integrated investigation combining coal seam profile analysis, coal petrography, mineralogical characterization, and fixed-bed gasification experiments was conducted to elucidate the enrichment mechanisms and transformation pathways of alkali and alkaline earth metals (AAEMs). A total of forty six samples were collected along a vertical seam profile to determine the depositional control of alkali and alkaline earth metals (AAEMs), and seven representative samples were further subjected to pressurized fixed-bed gasification. Alkali migration and mineral phase evolution were systematically analyzed using XRD, XRF, and SEM-EDS. The results indicate that Na enrichment is mainly controlled by groundwater infiltration and weak paleoweathering, while Ca accumulation reflects deposition in humid, Ca-rich mire environments. During gasification, Na volatilizes and recondenses as Na-feldspars (NaAlSi2O6) and NaCl, whereas Ca decomposes into gehlenite (Ca2Al2SiO7) and brownmillerite (Ca2AlFeO5). The formation of these low-melting Na–Al–Si phases and Ca–Fe–Al phases dominate the ash fusion and slagging behavior. This study establishes a coupled geological–thermal transformation model for AAEMs in high-Na coal, providing mechanistic insight into mineralogical inheritance and offering guidance for mitigating alkali-induced slagging during gasification. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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14 pages, 2105 KB  
Article
Preparation of Two Process-Related Impurities of a Key Intermediate of Silodosin Under Baeyer–Villiger and Fenton Conditions
by Wenbin Chen, Qiang Zhou, Junjun Zhang, Jianyang Jin, Juan Zhang, Jiangbo Xi, Zhengwu Bai and Min Li
Molecules 2026, 31(3), 462; https://doi.org/10.3390/molecules31030462 - 28 Jan 2026
Viewed by 199
Abstract
Control of process-related impurities is of critical importance for developing an efficient and suitable synthetic process of an active pharmaceutical ingredient. In the study of a key intermediate of silodosin (KIS), two process-related impurities including the benzaldehyde impurity (BAI) and indole impurity (IDI) [...] Read more.
Control of process-related impurities is of critical importance for developing an efficient and suitable synthetic process of an active pharmaceutical ingredient. In the study of a key intermediate of silodosin (KIS), two process-related impurities including the benzaldehyde impurity (BAI) and indole impurity (IDI) were prepared and fully characterized to determine their downstream fate. Under optimized conditions, BAI was formed in a yield of ~48% by treating KIS with 10% hydrogen peroxide at 60 °C. Interestingly, BAI would not be expected to be the major product under the apparent Baeyer–Villiger oxidative condition. Furthermore, by adding 20 mM FeCl3 into the above 10% hydrogen peroxide solution, IDI became the major product in a yield of ~43% under this Fenton reaction-like condition. The probable formation mechanism of IDI was discussed and validated in the context of certain structurally similar substrates. Full article
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25 pages, 5668 KB  
Article
Synthesis, Characterization, and Magnetic Properties of Fe(BIP)3, a Novel Paramagnetic Relaxation Agent
by Federico Vavassori, Pietro Anzini, Marco Lamperti, Matteo Uboldi, Sandro Recchia, Giosuè Saibene, Veronica Remori, Roberto Tallarita, Benedict Josua Elvers, Carola Schulzke, Mauro Fasano, Andrea Penoni, Veronica Pettinato, Luca Nardo and Angelo Maspero
Pharmaceuticals 2026, 19(2), 221; https://doi.org/10.3390/ph19020221 - 27 Jan 2026
Viewed by 303
Abstract
Background/Objectives: First row transition metal ions have recently regained attention in coordination chemistry as alternatives to gadolinium-based paramagnetic contrast agents, motivated by emerging safety concerns associated with certain Gd3+-based contrast agents. In this study, we report the development of a [...] Read more.
Background/Objectives: First row transition metal ions have recently regained attention in coordination chemistry as alternatives to gadolinium-based paramagnetic contrast agents, motivated by emerging safety concerns associated with certain Gd3+-based contrast agents. In this study, we report the development of a novel homoleptic diketonate Fe3+ complex functionalized with biocompatible indole moieties. We investigate its potential as a paramagnetic relaxation agent by evaluating its ability to modulate the T1 and T2 relaxation times of water proton. Methods: Iron(III) tris-1,3-(1-methylindol-3-yl)propanedionate [Fe(BIP)3] was synthesized via a thermal method from bis(1-methylindol-3-yl)-1,3-propanedione (HBIP) using Fe(ClO4)3∙6 H2O as the metal source. The complex was characterized by UV-Vis, IR and NMR spectroscopy, differential scanning calorimetry–thermogravimetric analysis, and single-crystal X-ray diffraction. Fe(BIP)3 aggregation behavior in aqueous environment, including size and morphology of aggregates, was investigated using dynamic light scattering and scanning electron microscopy. Incorporation of the aggregates into phospholipid vesicles was evaluated by fluorescence resonance energy transfer and fluorescence correlation spectroscopy. The paramagnetic properties of monomeric Fe(BIP)3 were probed in solution by nuclear magnetic resonance recurring to the Evans bulk magnetization method. Results: The designed synthetic procedure successfully afforded Fe(BIP)3, which was fully characterized by UV-Vis and IR spectroscopy, as well as single-crystal X-ray diffraction. Aqueous solutions of Fe(BIP)3 spontaneously formed rice-grain-shaped nanoscale aggregates of hydrodynamic radius ≈ 30 nm. Incorporation of these aggregates into phospholipid vesicles enhanced their stability. The longitudinal r1 and transverse r2 relaxivities of Fe(BIP)3 aggregates were assessed to be 1.92 and 52.3 mM−1s−1, respectively, revealing their potential as paramagnetic relaxation agents. Conclusions: Fe(BIP)3 aggregates, stabilized through incorporation into phospholipid vesicles, demonstrate promising potential as novel paramagnetic relaxation agents in aqueous environments. Full article
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11 pages, 5970 KB  
Article
Polyarsite, Na7CaMgCu2(AsO4)4F2Cl, a New Mineral with Unique Complex Layers in the Novel-Type Crystal Structure
by Igor V. Pekov, Natalia V. Zubkova, Atali A. Agakhanov, Dmitry I. Belakovskiy, Marina F. Vigasina, Vasiliy O. Yapaskurt, Sergey N. Britvin, Anna G. Turchkova, Evgeny G. Sidorov, Elena S. Zhitova and Dmitry Yu. Pushcharovsky
Minerals 2026, 16(2), 122; https://doi.org/10.3390/min16020122 - 23 Jan 2026
Viewed by 183
Abstract
The new mineral polyarsite, ideally Na7CaMgCu2(AsO4)4F2Cl, was discovered in high-temperature incrustations of the active Arsenatnaya fumarole at the Second scoria cone of the Northern Breakthrough of the Great Tolbachik Fissure Eruption, Tolbachik volcano, [...] Read more.
The new mineral polyarsite, ideally Na7CaMgCu2(AsO4)4F2Cl, was discovered in high-temperature incrustations of the active Arsenatnaya fumarole at the Second scoria cone of the Northern Breakthrough of the Great Tolbachik Fissure Eruption, Tolbachik volcano, Kamchatka, Russia. It is associated with aegirine, sanidine, ferrisanidine, hematite, halite, sylvite, cassiterite, evseevite, axelite, badalovite, johillerite, arsmirandite, aphthitalite, tridymite, potassic-magnesio-fluoro-arfvedsonite and litidionite. Polyarsite forms short-prismatic, equant or tabular crystals up to 0.15 mm across, their clusters up to 0.3 mm in size or crusts up to 0.5 mm across and up to 0.03 mm thick. Polyarsite is transparent, sky-blue to light blue, with vitreous lustre. It is brittle, no cleavage is observed and the fracture is uneven. Dcalc. = 3.592 g cm−3. Polyarsite is optically biaxial (+), α = 1.624 (4), β = 1.645 (4), γ = 1.682 (4) (589 nm), 2Vmeas. = 70 (10)°. The empirical chemical formula calculated based on 19 O+F+Cl apfu is Na7.04Ca1.00Mg0.92Cu2.06Fe3+0.06(As3.96S0.05)Σ4.01O16.28F1.66Cl1.06. Polyarsite is monoclinic, space group I2/m, a = 8.4323(4), b = 10.0974(4), c = 10.7099(6) Å, β = 90.822(4)°, V = 911.79(8) Å3 and Z = 2. The crystal structure was determined based on SCXRD data, R = 0.0391. Polyarsite demonstrates a novel structure type. The structure is based on the (1 0 1) heteropolyhedral layers formed by Cu2O8Cl dimers built by CuO4Cl tetragonal pyramids sharing common Cl vertex, AsO4 tetrahedra and MgO4F2 octahedra. Adjacent layers are linked via CaO8 cubes to form a pseudo-framework which hosts octahedrally coordinated Na cations. Polyarsite was named based on the Greek words πολύς, poly, “many” and due to belonging to arsenates: this arsenate contains many chemical components ordered between different positions in crystal structure. Full article
(This article belongs to the Collection New Minerals)
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28 pages, 11092 KB  
Article
Rational Design of ZnGa-Sebacate/Graphene Nanoribbon Synergy for Effective Anticorrosive Polyurethane Coatings
by Ujwal Mukkati Praveena, Michele Fedel and Stefano Rossi
Processes 2026, 14(3), 400; https://doi.org/10.3390/pr14030400 - 23 Jan 2026
Viewed by 176
Abstract
The development of hybrid organic coatings for corrosion protection remains a key research priority. This study focuses on synthesising Layered Double Hydroxide (ZnGa-LDHs) intercalated with environmentally friendly disodium sebacate (SB) corrosion inhibitor, forming ZnGa-SB. To overcome the challenge of limited dispersibility in organic [...] Read more.
The development of hybrid organic coatings for corrosion protection remains a key research priority. This study focuses on synthesising Layered Double Hydroxide (ZnGa-LDHs) intercalated with environmentally friendly disodium sebacate (SB) corrosion inhibitor, forming ZnGa-SB. To overcome the challenge of limited dispersibility in organic coatings, ZnGa-SB was combined with Graphene Nanoribbons (GNR), produced through the oxidative unzipping of multi-walled carbon nanotubes (MWCNT). The resulting composite, ZnGa-SB/GNR, was synthesised using an in situ hydrothermal method and incorporated into polyurethane (PU) enamel. The synergy between high-barrier GNRs and active ZnGa-SB creates a “labyrinth effect” that effectively inhibits the diffusion of corrosive species. Microstructural analysis, including XRD, FT-IR, Raman, TGA, FE-SEM, and EDS, confirmed the nanofiller structure. The nanofillers were embedded into acrylic resin (AC) for short-term anticorrosive testing in a 0.1 M NaCl solution and then into PU for long-term evaluation in a 3.5 wt% NaCl solution, using electrochemical impedance spectroscopy (EIS). The PU/ZnGa-SB/GNR coating exhibited a high impedance modulus of 5.90 × 107 Ω cm2 at |Z|0.01 Hz, even after 2688 hours of immersion, indicating enhanced corrosion resistance. This coating demonstrated superior performance in cross-cut and pencil hardness tests and sustained less damage in salt spray analysis compared to other coatings. The synergistic effect offers a promising approach for developing next-generation hybrid anti-corrosive coatings. Full article
(This article belongs to the Special Issue Corrosion Processes of Metals: Mechanisms and Protection Methods)
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17 pages, 3630 KB  
Article
Chloride Ion-Induced Modification of Passive Film on the Surface of 18%Ni High-Strength Steel
by Shule Yu, Boheng Yan, Botao Jiang, Hao Guo, Eshov Bakhtiyor and Liang Wang
Materials 2026, 19(2), 444; https://doi.org/10.3390/ma19020444 - 22 Jan 2026
Viewed by 161
Abstract
This work investigates the corrosion behavior of 18%Ni high-strength steel (00Ni18Co-8Mo5TiAl, solution-treated at 820 °C for 3 h and aged at 480 °C for 3 h) in NaCl solutions with 1%, 3.5%, and 6% chloride ions, as well as chloride ions’ effect on [...] Read more.
This work investigates the corrosion behavior of 18%Ni high-strength steel (00Ni18Co-8Mo5TiAl, solution-treated at 820 °C for 3 h and aged at 480 °C for 3 h) in NaCl solutions with 1%, 3.5%, and 6% chloride ions, as well as chloride ions’ effect on passive film properties. The corrosion process was systematically studied via chemical immersion tests (GB/T 17897-1999, 144 h, solution-to-sample contact area ratio 20:1) and electrochemical methods, including EIS (frequency range: 100 kHz–0.01 Hz) and Tafel polarization curves (scan rate: 10 mV/min). Passive film evolution was analyzed via Mott–Schottky curves (fixed frequency: 1000 Hz, scanning potential: −1 V to 1 V vs. SCE). Microstructural observations show the steel exhibits pitting corrosion in chloride environments, with corrosion products transforming from loose outer α-FeOOH/γ-FeOOH to dense inner Fe3O4/β-FeOOH. These dense products inhibit anodic reactions. Electrochemical results reveal polarization resistance decreases and corrosion current density rises with increasing chloride concentration. Mott–Schottky curves indicate that flat band potential increases from −0.2177 V to −0.1258 V with rising chloride concentration, increasing point defects in the passive film and weakening its self-healing ability. Full article
(This article belongs to the Special Issue Advances in Corrosion and Protection of Metallic Materials)
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25 pages, 5103 KB  
Article
Evaluation of Nucleation and Growth Kinetics of Li3PO4 Reactive Crystallization from Low-Concentration Lithium-Rich Brine
by Jie Fan, Xiaoxiang He, Wanxia Ma, Chaoliang Zhu, Guowang Xu, Zhenghua He, Yifei Shi, Bo Li and Xiaochuan Deng
Molecules 2026, 31(2), 392; https://doi.org/10.3390/molecules31020392 - 22 Jan 2026
Viewed by 175
Abstract
Li3PO4 is a promising raw material for the low-cost synthesis of high-performance LiFePO4. Reactive crystallization from low-concentration lithium-rich brine is a key process for the efficient preparation of high-quality Li3PO4 products. The effect of operating [...] Read more.
Li3PO4 is a promising raw material for the low-cost synthesis of high-performance LiFePO4. Reactive crystallization from low-concentration lithium-rich brine is a key process for the efficient preparation of high-quality Li3PO4 products. The effect of operating conditions (temperature/supersaturation/impurities/ultrasonic) on the induction time was investigated using a focused beam reflectance measurement. The evaluation of the primary nucleation, growth kinetics, and parameters for the extraction of Li3PO4 from low-concentration lithium-rich brine was conducted using an induction time method. The dominant mechanisms at different stages were inferred through online monitoring of the particle size distribution during the Li3PO4 crystallization process. Results show that induction time decreases with increasing operating conditions (temperature/supersaturation/ultrasonic frequency), indicating that their increases all promote nucleation. Impurities (NaCl/KCl) did not significantly affect the induction time, whereas Na2SO4 and Na2B4O7 significantly increased it, with Na2B4O7 showing the most notable effect. Classical nucleation theory was applied to determine kinetic parameters (nucleation activation energy/interfacial tension/contact angle/critical nucleus size/surface entropy factor). Results indicate that Li3PO4 mainly nucleates through heterogeneous nucleation, with a temperature increase weakening the role of heterogeneous nucleation. Fitted models indicate that Li3PO4 predominantly follows the secondary nucleation and spiral growth mechanism. Our findings are crucial for crystallization design and control in producing high-quality Li3PO4 from lithium-rich brines. Full article
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30 pages, 12078 KB  
Article
Carbonates in the Ejecta of South Sakhalin Mud Volcano, Sakhalin Island, Russia: Diversity, Origin, and Sources
by Svetlana N. Kokh, Ella V. Sokol, Valery V. Ershov and Olga P. Izokh
Minerals 2026, 16(1), 117; https://doi.org/10.3390/min16010117 - 22 Jan 2026
Viewed by 133
Abstract
The South Sakhalin mud volcano (Sakhalin Island, Russia) emits HCO3-Cl/Na-Mg water, emanates CO2 prevailing over CH4 in the gas phase, and extrudes mud bearing five carbonate mineral species. The study focuses on the distribution, diversity, and origin of the [...] Read more.
The South Sakhalin mud volcano (Sakhalin Island, Russia) emits HCO3-Cl/Na-Mg water, emanates CO2 prevailing over CH4 in the gas phase, and extrudes mud bearing five carbonate mineral species. The study focuses on the distribution, diversity, and origin of the carbonate minerals from the mud volcano (MV) ejecta, in terms of carbon cycle processes. The data presented include a synthesis of field observations, compositions of MV gases and waters, chemistry of carbonate minerals, as well as stable isotope geochemistry of MV waters (δ13C, δD, and δ18O) and carbonates (δ13C and δ18O). The sampled MV waters are isotopically heavy, with δ18O = +5.7‰ to +7.5‰ VSMOW, δD = −18.0‰ to −11.0‰ VSMOW, and 13C (δ13CDIC = +6.9‰ to +8.1‰ VPDB). This composition may be due to the dilution of basinal water with dehydration water released during the diagenetic illitization of smectite. Carbonates in the sampled mud masses belong to three genetically different groups. Mg-rich siderite, (Fe0.54–0.81Mg0.04–0.30Ca0.05–0.23Mn0.00–0.08)CO3, disseminated in abundance throughout the mud masses, coexists with common calcite and sporadic ankerite. The trace-element chemistry of Mg-siderite, as well as the oxygen (δ18O = +34.4‰ to +36.8‰ VSMOW) and carbon (δ13C = −1.3‰ to +0.6‰ VPDB) isotopic signatures, confirms its authigenic origin. Siderite formed during early diagenesis of the Upper Cretaceous sandy and clayey marine sediments mobilized by mud volcanism in the area. Another assemblage, composed of dawsonite, siderite, and vein calcite (±kaolinite), represents altered arkose sandstones found as few fragments in the mud. This assemblage may be a marker of later CO2 flooding into the sandstone aquifer in the geological past. The trace-element chemistry, particular morphology, and heavy C (δ13C = +5.5‰ to +7.0‰ VPDB) and O (δ18O = +39.1‰ to +39.5‰ VSMOW) isotope compositions indicate that aragonite is the only carbonate species that is related to the current MV activity. It crystallized in a shallow reservoir and was maintained by CO2 released from rapidly ascending liquefied mud and HCO3-Cl/Na-Mg-type of MV waters. Full article
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20 pages, 3861 KB  
Article
Picolinoyl N4-Phenylthiosemicarbazide-Modified ZnAl and ZnAlCe Layered Double Hydroxide Conversion Films on Hot-Dip Galvanized Steel for Enhancing Corrosion Protection in Saline Solution
by Thu Thuy Pham, Anh Son Nguyen, Chien Thang Pham, Hong Nhung Nguyen, Maurice Gonon, Lisa Dangreau, Xavier Noirfalise, Thuy Duong Nguyen, Thi Xuan Hang To and Marie-Georges Olivier
Metals 2026, 16(1), 115; https://doi.org/10.3390/met16010115 - 19 Jan 2026
Viewed by 192
Abstract
ZnAl and ZnAlCe layered double hydroxide (LDH) conversion layers modified with picolinoyl N4-phenylthiosemicarbazide (HL) are fabricated on hot-dip galvanized steel (HDG) to improve corrosion protection. X-ray diffraction (XRD) confirms that HL molecules are not intercalated within the LDH interlayers, whereas Fourier [...] Read more.
ZnAl and ZnAlCe layered double hydroxide (LDH) conversion layers modified with picolinoyl N4-phenylthiosemicarbazide (HL) are fabricated on hot-dip galvanized steel (HDG) to improve corrosion protection. X-ray diffraction (XRD) confirms that HL molecules are not intercalated within the LDH interlayers, whereas Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS), and energy-dispersive X-ray spectroscopy (EDS) analyses reveal their surface adsorption. Moreover, scanning electron microscopy (FE-SEM) observations reveal that HL modification induces changes in surface morphology. After 168 h in 0.1 M NaCl, the LDH structure remains intact, and N and S signals are still detected, confirming the persistence of both the LDH layer and adsorbed HL molecules under corrosive conditions. During 168 h immersion in NaCl, electrochemical measurements indicate that the modified LDH layers exhibit higher corrosion resistance than the unmodified ones, with the ZnAlCe LDH/HL coating providing the most effective protection. Full article
(This article belongs to the Special Issue Surface Treatments and Coating of Metallic Materials)
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18 pages, 10429 KB  
Article
Intelligent Pulsed Electrochemical Activation of NaClO2 for Sulfamethoxazole Removal from Wastewater Driven by Machine Learning
by Naboxi Tian, Congyuan Zhang, Wenxiao Yang, Yunfeng Shen, Xinrong Wang and Junzhuo Cai
Separations 2026, 13(1), 31; https://doi.org/10.3390/separations13010031 - 15 Jan 2026
Viewed by 226
Abstract
Sulfamethoxazole (SMX), a widely used antibiotic, poses potential threats to ecosystems and human health due to its persistence and residues in aquatic environments. This study developed a novel intelligent water treatment system, namely Intelligent Pulsed Electrochemical Activation of NaClO2 (IPEANaClO2), [...] Read more.
Sulfamethoxazole (SMX), a widely used antibiotic, poses potential threats to ecosystems and human health due to its persistence and residues in aquatic environments. This study developed a novel intelligent water treatment system, namely Intelligent Pulsed Electrochemical Activation of NaClO2 (IPEANaClO2), which integrates a FeCuC-Ti4O7 composite electrode with machine learning (ML) to achieve efficient SMX removal and energy consumption optimization. Six key operational parameters—initial SMX concentration, NaClO2 dosage, reaction temperature, reaction time, pulsed potential, and pulsed frequency—were systematically investigated to evaluate their effects on removal efficiency and electrical specific energy consumption (E-SEC). Under optimized conditions (SMX 10 mg L−1, NaClO2 60~90 mM, pulsed frequency 10 Hz, temperature 313 K) for 60 min, the IPEANaClO2 system achieved an SMX removal efficiency of 89.9% with a low E-SEC of 0.66 kWh m−3. Among the ML models compared (back-propagation neural network, BPNN; gradient boosting decision tree, GBDT; random forest, RF), BPNN exhibited the best predictive performance for both SMX removal efficiency and E-SEC, with a coefficient of determination (R2) approaching 1 on the test set. Practical application tests demonstrated that the system maintained excellent stability across different water matrices, achieved a bacterial inactivation rate of 98.99%, and significantly reduced SMX residues in a simulated agricultural irrigation system. This study provides a novel strategy for the intelligent control and efficient removal of refractory organic pollutants in complex water bodies. Full article
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24 pages, 14631 KB  
Article
Influences of (Al, Si) Equi-Molar Co-Addition on Microstructure, Mechanical Properties and Corrosion Resistance of Co-Free Fe-Rich High Entropy Alloys
by Shufeng Xie, Ziming Chen, Chuanming Qiao, Wanwan Sun, Yanzhe Wang, Junyang Zheng, Xiaoyu Wu, Lingjie Chen, Bin Kong, Chen Chen, Kangwei Xu and Jiajia Tian
Metals 2026, 16(1), 92; https://doi.org/10.3390/met16010092 - 14 Jan 2026
Viewed by 241
Abstract
In this paper, a series of Co-free FeCr0.6Ni0.6(AlSi)x (x = 0, 0.1, 0.12, 0.14, 0.16) high-entropy alloys (HEAs) were designed and fabricated by suction casting, and the effects of equi-molar (Al, Si) co-addition in these Fe-rich Fe-Cr-Ni-based HEAs [...] Read more.
In this paper, a series of Co-free FeCr0.6Ni0.6(AlSi)x (x = 0, 0.1, 0.12, 0.14, 0.16) high-entropy alloys (HEAs) were designed and fabricated by suction casting, and the effects of equi-molar (Al, Si) co-addition in these Fe-rich Fe-Cr-Ni-based HEAs on microstructure, mechanical properties, and corrosion resistance were systematically investigated. It is found that equi-molar (Al, Si) co-addition could cause the phase formation from FCC to FCC + BCC, while the morphologies of the phases change from dendrite-type to sideplate-type. Moreover, trade-off between strength and plasticity occurs with the increase in (Al, Si) co-addition, and the production of ultimate tensile strength and plasticity reaches the highest value when x = 0.12, while there exists a narrow region for x values to realize excellent comprehensive mechanical properties. In addition, similar corrosion resistance in 3.5 wt.% NaCl solution higher than 316L stainless steel could be realized in the HEAs with x = 0.12 and 0.14, while the latter one is slightly lower in pitting corrosion and the width of passive region, which is possibly caused by the increase in the density of phase boundaries. This work provides a novel insight on designing high-performance cost-effective Fe-rich and (Al, Si)-containing (Fe-Cr-Ni)-based HEAs combining high mechanical properties and corrosion resistance. Full article
(This article belongs to the Section Entropic Alloys and Meta-Metals)
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13 pages, 7587 KB  
Article
Risk Assessment of Stress Corrosion Cracking in 42CrMo Substrates Induced by Coating Failure of the Screw Rotor
by Yuhong Jiang, Hualin Zheng, Chengxiu Yu, Jiancheng Luo, Wei Liu, Zhiming Yu, Hanwen Zhang and Dezhi Zeng
Coatings 2026, 16(1), 97; https://doi.org/10.3390/coatings16010097 - 12 Jan 2026
Viewed by 243
Abstract
Cracking occurred in the surface coating of a screw rotor during shale gas well operations. To determine whether the coating cracks could contribute to the failure of the 42CrMo substrate, the microstructure and morphology of surface cracks and local corrosion pits were examined [...] Read more.
Cracking occurred in the surface coating of a screw rotor during shale gas well operations. To determine whether the coating cracks could contribute to the failure of the 42CrMo substrate, the microstructure and morphology of surface cracks and local corrosion pits were examined and analyzed using a metallographic microscope, an SEM, and an EDS. To investigate the cross-sectional morphology and elemental distribution of corrosion pits, EDS mapping was performed. The composition of the corrosion products was characterized using Raman spectroscopy and XPS. In addition, four-point bend stress corrosion tests were conducted on screw rotor specimens under simulated service conditions. The results indicate that the P and S contents in the screw rotor substrate exceeded the specified limits, whereas its tensile and impact strengths satisfied the standard requirements. The microstructure consisted of tempered sorbite and ferrite, along with a small amount of sulfide inclusions. The corrosion products on the fracture surface were primarily identified as FeOOH, Fe3O4, and Cr(OH)3. All specimens failed during the four-point bend tests. The chlorine (Cl) content in the corroded regions reached up to 8.05%. These findings demonstrate that the crack resistance of the 42CrMo screw rotor was markedly reduced under the simulated service conditions of 130 °C in a saturated, oxygenated 25% CaCl2 solution. The study concludes that stress concentration induced by sulfide inclusions in the screw rotor, together with the combined effects of chloride ions, dissolved oxygen, and applied load, promotes the initiation and propagation of stress corrosion cracking. Therefore, it is recommended to strictly control the chemical composition and inclusion content of the screw rotor material and to reduce the oxygen content of the drilling fluid, thereby mitigating the risk of corrosion-induced cracking of the rotor. Full article
(This article belongs to the Special Issue Advanced Coating Protection Technology in the Oil and Gas Industry)
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15 pages, 3479 KB  
Article
HDA Coating on AISI 1045 Steel with Enhanced Corrosion and Wear Performance
by Jiajie Wang, Siyu Gu, Heyi Ma, Hongfei Yu, Chuang Yang, Jiaxiang Zhao and Xiaochen Zhang
Coatings 2026, 16(1), 95; https://doi.org/10.3390/coatings16010095 - 12 Jan 2026
Viewed by 174
Abstract
AISI 1045 steel often undergoes premature failure under combined corrosive-wear conditions due to its insufficient surface durability. To address this, a hot-dip aluminum (HDA) coating was deposited on the steel substrate. The microstructure, corrosion behavior, and tribological properties of the coating were systematically [...] Read more.
AISI 1045 steel often undergoes premature failure under combined corrosive-wear conditions due to its insufficient surface durability. To address this, a hot-dip aluminum (HDA) coating was deposited on the steel substrate. The microstructure, corrosion behavior, and tribological properties of the coating were systematically characterized using scanning electron microscopy (SEM), electrochemical techniques, and tribometry. The results reveal that the coating exhibits a continuous triple-layer structure, consisting of the steel substrate, an intermediate Fe-Al intermetallic compound layer, and an outer aluminum-rich layer. In a 3.5 wt.% NaCl solution, the coating formed a protective Al2O3 film, demonstrating clear passivation behavior. It significantly enhanced the substrate’s performance, achieving an approximately 90% reduction in wear rate and a substantial increase in charge transfer resistance. The coated sample showed a lower friction coefficient (0.24) compared to the bare substrate (0.34). Herein, this work demonstrates that a straightforward and industrially viable hot-dip aluminizing process can effectively improve the corrosion and wear resistance of medium-carbon steel. The findings provide a practical surface-hardening strategy for such steels operating in aggressive environments. Full article
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