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Keywords = CO2 feedstock

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21 pages, 1788 KiB  
Article
Investigation, Prospects, and Economic Scenarios for the Use of Biochar in Small-Scale Agriculture in Tropical
by Vinicius John, Ana Rita de Oliveira Braga, Criscian Kellen Amaro de Oliveira Danielli, Heiriane Martins Sousa, Filipe Eduardo Danielli, Newton Paulo de Souza Falcão, João Guerra, Dimas José Lasmar and Cláudia S. C. Marques-dos-Santos
Agriculture 2025, 15(15), 1700; https://doi.org/10.3390/agriculture15151700 - 6 Aug 2025
Abstract
This study investigates the production and economic feasibility of biochar for smallholder and family farms in Central Amazonia, with potential implications for other tropical regions. The costs of construction of a prototype mobile kiln and biochar production were evaluated, using small-sized biomass from [...] Read more.
This study investigates the production and economic feasibility of biochar for smallholder and family farms in Central Amazonia, with potential implications for other tropical regions. The costs of construction of a prototype mobile kiln and biochar production were evaluated, using small-sized biomass from acai (Euterpe oleracea Mart.) agro-industrial residues as feedstock. The biochar produced was characterised in terms of its liming capacity (calcium carbonate equivalence, CaCO3eq), nutrient content via organic fertilisation methods, and ash analysis by ICP-OES. Field trials with cowpea assessed economic outcomes, as well scenarios of fractional biochar application and cost comparison between biochar production in the prototype kiln and a traditional earth-brick kiln. The prototype kiln showed production costs of USD 0.87–2.06 kg−1, whereas traditional kiln significantly reduced costs (USD 0.03–0.08 kg−1). Biochar application alone increased cowpea revenue by 34%, while combining biochar and lime raised cowpea revenues by up to 84.6%. Owing to high input costs and the low value of the crop, the control treatment generated greater net revenue compared to treatments using lime alone. Moreover, biochar produced in traditional kilns provided a 94% increase in net revenue compared to liming. The estimated externalities indicated that carbon credits represented the most significant potential source of income (USD 2217 ha−1). Finally, fractional biochar application in ten years can retain over 97% of soil carbon content, demonstrating potential for sustainable agriculture and carbon sequestration and a potential further motivation for farmers if integrated into carbon markets. Public policies and technological adaptations are essential for facilitating biochar adoption by small-scale tropical farmers. Full article
(This article belongs to the Special Issue Converting and Recycling of Agroforestry Residues)
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18 pages, 7997 KiB  
Article
Cryogenic Tensile Strength of 1.6 GPa in a Precipitation-Hardened (NiCoCr)99.25C0.75 Medium-Entropy Alloy Fabricated via Laser Powder Bed Fusion
by So-Yeon Park, Young-Kyun Kim, Hyoung Seop Kim and Kee-Ahn Lee
Materials 2025, 18(15), 3656; https://doi.org/10.3390/ma18153656 - 4 Aug 2025
Viewed by 210
Abstract
A (NiCoCr)99.25C0.75 medium entropy alloy (MEA) was developed via laser powder bed fusion (LPBF) using pre-alloyed powder feedstock containing 0.75 at%C, followed by a precipitation heat treatment. The as-built alloy exhibited high density (>99.9%), columnar grains, fine substructures, and strong [...] Read more.
A (NiCoCr)99.25C0.75 medium entropy alloy (MEA) was developed via laser powder bed fusion (LPBF) using pre-alloyed powder feedstock containing 0.75 at%C, followed by a precipitation heat treatment. The as-built alloy exhibited high density (>99.9%), columnar grains, fine substructures, and strong <111> texture. Heat treatment at 700 °C for 1 h promoted the precipitation of Cr-rich carbides (Cr23C6) along grain and substructure boundaries, which stabilized the microstructure through Zener pinning and the consumption of carbon from the matrix. The heat-treated alloy achieved excellent cryogenic tensile properties at 77 K, with a yield strength of 1230 MPa and an ultimate tensile strength of 1.6 GPa. Compared to previously reported LPBF-built NiCoCr-based MEAs, this alloy exhibited superior strength at both room and cryogenic temperatures, indicating its potential for structural applications in extreme environments. Deformation mechanisms at cryogenic temperature revealed abundant deformation twinning, stacking faults, and strong dislocation–precipitate interactions. These features contributed to dislocation locking, resulting in a work hardening rate higher than that observed at room temperature. This study demonstrates that carbon addition and heat treatment can effectively tune the stacking fault energy and stabilize substructures, leading to enhanced cryogenic mechanical performance of LPBF-built NiCoCr MEAs. Full article
(This article belongs to the Special Issue High-Entropy Alloys: Synthesis, Characterization, and Applications)
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42 pages, 1506 KiB  
Review
Direct Air Capture Using Pyrolysis and Gasification Chars: Key Findings and Future Research Needs
by Wojciech Jerzak, Bin Li, Dennys Correia da Silva and Glauber Cruz
Energies 2025, 18(15), 4120; https://doi.org/10.3390/en18154120 - 3 Aug 2025
Viewed by 209
Abstract
Direct Air Capture (DAC) is gaining worldwide attention as a negative emissions strategy critical to meeting climate targets. Among emerging DAC materials, pyrolysis chars (PCs) and gasification chars (GCs) derived from biomass present a promising pathway due to their tunable porosity, surface chemistry, [...] Read more.
Direct Air Capture (DAC) is gaining worldwide attention as a negative emissions strategy critical to meeting climate targets. Among emerging DAC materials, pyrolysis chars (PCs) and gasification chars (GCs) derived from biomass present a promising pathway due to their tunable porosity, surface chemistry, and low-cost feedstocks. This review critically examines the current state of research on the physicochemical properties of PCs and GCs relevant to CO2 adsorption, including surface area, pore structure, surface functionality and aromaticity. Comparative analyses show that chemical activation, especially with KOH, can significantly improve CO2 adsorption capacity, with some PCs achieving more than 308 mg/g (100 kPa CO2, 25 °C). Additionally, nitrogen and sulfur doping further improves the affinity for CO2 through increased surface basicity. GCs, although inherently more porous, often require additional modification to achieve a similar adsorption capacity. Importantly, the long-term stability and regeneration potential of these chars remain underexplored, but are essential for practical DAC applications and economic viability. The paper identifies critical research gaps related to material design and techno-economic feasibility. Future directions emphasize the need for integrated multiscale research that bridges material science, process optimization, and real-world DAC deployment. A synthesis of findings and a research outlook are provided to support the advancement of carbon-negative technologies using thermochemically derived biomass chars. Full article
(This article belongs to the Section B3: Carbon Emission and Utilization)
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13 pages, 553 KiB  
Article
Biorefinery-Based Energy Recovery from Algae: Comparative Evaluation of Liquid and Gaseous Biofuels
by Panagiotis Fotios Chatzimaliakas, Dimitrios Malamis, Sofia Mai and Elli Maria Barampouti
Fermentation 2025, 11(8), 448; https://doi.org/10.3390/fermentation11080448 - 1 Aug 2025
Viewed by 250
Abstract
In recent years, biofuels and bioenergy derived from algae have gained increasing attention, fueled by the growing demand for renewable energy sources and the urgent need to lower CO2 emissions. This research examines the generation of bioethanol and biomethane using freshly harvested [...] Read more.
In recent years, biofuels and bioenergy derived from algae have gained increasing attention, fueled by the growing demand for renewable energy sources and the urgent need to lower CO2 emissions. This research examines the generation of bioethanol and biomethane using freshly harvested and sedimented algal biomass. Employing a factorial experimental design, various trials were conducted, with ethanol yield as the primary optimization target. The findings indicated that the sodium hydroxide concentration during pretreatment and the amylase dosage in enzymatic hydrolysis were key parameters influencing the ethanol production efficiency. Under optimized conditions—using 0.3 M NaOH, 25 μL/g starch, and 250 μL/g cellulose—fermentation yielded ethanol concentrations as high as 2.75 ± 0.18 g/L (45.13 ± 2.90%), underscoring the significance of both enzyme loading and alkali treatment. Biomethane potential tests on the residues of fermentation revealed reduced methane yields in comparison with the raw algal feedstock, with a peak value of 198.50 ± 25.57 mL/g volatile solids. The integrated process resulted in a total energy recovery of up to 809.58 kWh per tonne of algal biomass, with biomethane accounting for 87.16% of the total energy output. However, the energy recovered from unprocessed biomass alone was nearly double, indicating a trade-off between sequential valorization steps. A comparison between fresh and dried feedstocks also demonstrated marked differences, largely due to variations in moisture content and biomass composition. Overall, this study highlights the promise of integrated algal biomass utilization as a viable and energy-efficient route for sustainable biofuel production. Full article
(This article belongs to the Special Issue Algae Biotechnology for Biofuel Production and Bioremediation)
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42 pages, 3564 KiB  
Review
A Review on Sustainable Upcycling of Plastic Waste Through Depolymerization into High-Value Monomer
by Ramkumar Vanaraj, Subburayan Manickavasagam Suresh Kumar, Seong Cheol Kim and Madhappan Santhamoorthy
Processes 2025, 13(8), 2431; https://doi.org/10.3390/pr13082431 - 31 Jul 2025
Viewed by 657
Abstract
Plastic waste accumulation is one of the most pressing environmental challenges of the 21st century, owing to the widespread use of synthetic polymers and the limitations of conventional recycling methods. Among available strategies, chemical upcycling via depolymerization has emerged as a promising circular [...] Read more.
Plastic waste accumulation is one of the most pressing environmental challenges of the 21st century, owing to the widespread use of synthetic polymers and the limitations of conventional recycling methods. Among available strategies, chemical upcycling via depolymerization has emerged as a promising circular approach that converts plastic waste back into valuable monomers and chemical feedstocks. This article provides an in-depth narrative review of recent progress in the upcycling of major plastic types such as PET, PU, PS, and engineering plastics through thermal, chemical, catalytic, biological, and mechanochemical depolymerization methods. Each method is critically assessed in terms of efficiency, scalability, energy input, and environmental impact. Special attention is given to innovative catalyst systems, such as microsized MgO/SiO2 and Co/CaO composites, and emerging enzymatic systems like engineered PETases and whole-cell biocatalysts that enable low-temperature, selective depolymerization. Furthermore, the conversion pathways of depolymerized products into high-purity monomers such as BHET, TPA, vanillin, and bisphenols are discussed with supporting case studies. The review also examines life cycle assessment (LCA) data, techno-economic analyses, and policy frameworks supporting the adoption of depolymerization-based recycling systems. Collectively, this work outlines the technical viability and sustainability benefits of depolymerization as a core pillar of plastic circularity and monomer recovery, offering a path forward for high-value material recirculation and waste minimization. Full article
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23 pages, 1249 KiB  
Review
Guiding Microbial Crossroads: Syngas-Driven Valorisation of Anaerobic-Digestion Intermediates into Bio-Hydrogen and Volatile Fatty Acids
by Alvaro dos Santos Neto and Mohammad J. Taherzadeh
Bioengineering 2025, 12(8), 816; https://doi.org/10.3390/bioengineering12080816 - 29 Jul 2025
Viewed by 354
Abstract
Anaerobic digestion (AD) has long been valued for producing a biogas–digestate pair, yet its profitability is tightening. Next-generation AD biorefineries now position syngas both as a supplementary feedstock and as a springboard to capture high-value intermediates, hydrogen (H2) and volatile fatty [...] Read more.
Anaerobic digestion (AD) has long been valued for producing a biogas–digestate pair, yet its profitability is tightening. Next-generation AD biorefineries now position syngas both as a supplementary feedstock and as a springboard to capture high-value intermediates, hydrogen (H2) and volatile fatty acids (VFA). This review dissects how complex natural consortia “decide” between hydrogenogenesis and acetogenesis when CO, H2, and CO2 co-exist in the feedstocks, bridging molecular mechanisms with process-scale levers. The map of the bioenergetic contest between the biological water–gas shift reaction and Wood–Ljungdahl pathways is discussed, revealing how electron flow, thermodynamic thresholds, and enzyme inhibition dictate microbial “decision”. Kinetic evidence from pure and mixed cultures is integrated with practical operating factors (gas composition and pressure, pH–temperature spectrum, culture media composition, hydraulic retention time, and cell density), which can bias consortia toward the desired product. Full article
(This article belongs to the Special Issue Anaerobic Digestion Advances in Biomass and Waste Treatment)
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18 pages, 5270 KiB  
Article
Co-Pyrolysis of Bamboo and Rice Straw Biomass with Polyethylene Plastic: Characterization, Kinetic Evaluation, and Synergistic Interaction Analysis
by Munir Hussain, Vikul Vasudev, Shri Ram, Sohail Yasin, Nouraiz Mushtaq, Menahil Saleem, Hafiz Tanveer Ashraf, Yanjun Duan, Muhammad Ali and Yu Bin
Polymers 2025, 17(15), 2063; https://doi.org/10.3390/polym17152063 - 29 Jul 2025
Viewed by 312
Abstract
This study investigates the co-pyrolysis behavior of two lignocellulosic biomass blends, bamboo (B), and rice straw (R) with a plastic polyethylene (P). A total of 15 samples, including binary and ternary blends, were analyzed. Firstly, X-ray diffraction (XRD) analysis was performed to reveal [...] Read more.
This study investigates the co-pyrolysis behavior of two lignocellulosic biomass blends, bamboo (B), and rice straw (R) with a plastic polyethylene (P). A total of 15 samples, including binary and ternary blends, were analyzed. Firstly, X-ray diffraction (XRD) analysis was performed to reveal high crystallinity in the B25R75 blend (I/Ic = 13.39). Whereas, the polyethylene samples showed persistent ZrP2O7 and lazurite phases (I/Ic up to 3.12) attributed to additives introduced during the manufacturing of the commercial plastic feedstock. In addition, scanning electron microscopy with energy-dispersive X-ray (SEM-EDX) spectroscopy was performed to characterize the surface morphology and elemental composition of the feedstock. Moreover, thermogravimetric analysis (TGA) was employed at temperatures up to 700 °C at three different heating rates (5, 10, and 20 °C/min) under pyrolysis conditions. Kinetic analysis used TGA data to calculate activation energy via Friedman’s isoconversional method, and the blended samples exhibited a decrease in activation energy compared to the individual components. Furthermore, the study evaluated transient interaction effects among the components by assessing the deviation between experimental and theoretical weight loss. This revealed the presence of significant synergistic behavior in certain binary and ternary blends. The results demonstrate that co-pyrolysis of bamboo and rice straw with polyethylene enhances thermal decomposition efficiency and provides a more favorable energy recovery route. Full article
(This article belongs to the Topic Biomass for Energy, Chemicals and Materials)
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22 pages, 2129 KiB  
Article
Thermodynamic Modeling of Low-Temperature Fischer–Tropsch Synthesis: A Gibbs Free Energy Minimization Study for Hydrocarbon Production
by Julles Mitoura dos Santos Junior, Lucas Pinheiro dos Reis, Annamaria Dória Souza Vidotti, Antonio Carlos Daltro de Freitas, Adriano Pinto Mariano and Reginaldo Guirardello
Processes 2025, 13(8), 2373; https://doi.org/10.3390/pr13082373 - 26 Jul 2025
Viewed by 368
Abstract
Fischer–Tropsch synthesis (FTS) facilitates the conversion of syngas, derived from feedstocks such as biomass, coal, and natural gas, into valuable hydrocarbons (HCs). This investigation employed optimization methods, specifically Gibbs energy minimization, to perform a thermodynamic characterization of the low-temperature Fischer–Tropsch (LTFT) reaction for [...] Read more.
Fischer–Tropsch synthesis (FTS) facilitates the conversion of syngas, derived from feedstocks such as biomass, coal, and natural gas, into valuable hydrocarbons (HCs). This investigation employed optimization methods, specifically Gibbs energy minimization, to perform a thermodynamic characterization of the low-temperature Fischer–Tropsch (LTFT) reaction for HC generation. The CONOPT3 solver within GAMS 23.2.1 software was utilized for solving the developed model. To represent the complex FTS product spectrum, twenty-three compounds, encompassing C2–C20 aliphatic hydrocarbons, were considered using a stoichiometric framework. The study explored the impact of operational parameters, including temperature (350–550 K), pressure (5–30 bar), and H2/CO molar feed ratio (1.0–2.0/0.5–1.0), on hydrocarbon synthesis. Evaluation of the outcomes focused on HC yield and product characteristics. A significant sensitivity of the reaction to operating parameters was observed. Notably, lower temperatures, elevated pressures, and a H2/CO ratio of 2.0/1.0 were identified as optimal for fostering the formation of longer-chain HCs. The developed model demonstrated robustness and efficiency, with rapid computation times across all simulations. Full article
(This article belongs to the Special Issue Advances in Gasification and Pyrolysis of Wastes)
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17 pages, 6395 KiB  
Article
Fe–P Alloy Production from High-Phosphorus Oolitic Iron Ore via Efficient Pre-Reduction and Smelting Separation
by Mengjie Hu, Deqing Zhu, Jian Pan, Zhengqi Guo, Congcong Yang, Siwei Li and Wen Cao
Minerals 2025, 15(8), 778; https://doi.org/10.3390/min15080778 - 24 Jul 2025
Viewed by 225
Abstract
Diverging from conventional dephosphorization approaches, this study employs a novel pre-reduction and smelting separation (PR-SS) to efficiently co-recover iron and phosphorus from high-phosphorus oolitic iron ore, directly yielding Fe–P alloy, and the Fe–P alloy shows potential as feedstock for high-phosphorus weathering steel or [...] Read more.
Diverging from conventional dephosphorization approaches, this study employs a novel pre-reduction and smelting separation (PR-SS) to efficiently co-recover iron and phosphorus from high-phosphorus oolitic iron ore, directly yielding Fe–P alloy, and the Fe–P alloy shows potential as feedstock for high-phosphorus weathering steel or wear-resistant cast iron, indicating promising application prospects. Using oolitic magnetite concentrate (52.06% Fe, 0.37% P) as feedstock, optimized conditions including pre-reduction at 1050 °C for 2 h with C/Fe mass ratio of 2, followed by smelting separation at 1550 °C for 20 min with 5% coke, produced a metallic phase containing 99.24% Fe and 0.73% P. Iron and phosphorus recoveries reached 99.73% and 99.15%, respectively. EPMA microanalysis confirmed spatial correlation between iron and phosphorus in the metallic phase, with undetectable phosphorus signals in vitreous slag. This evidence suggests preferential phosphorus enrichment through interfacial mass transfer along the pathway of the slag phase to the metal interface and finally the iron matrix, forming homogeneous Fe–P solid solutions. The phosphorus migration mechanism involves sequential stages: apatite lattice decomposition liberates reactive P2O5 under SiO2/Al2O3 influence; slag–iron interfacial co-reduction generates Fe3P intermediates; Fe3P incorporation into the iron matrix establishes stable solid solutions. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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27 pages, 1900 KiB  
Review
A Review of Biochar-Industrial Waste Composites for Sustainable Soil Amendment: Mechanisms and Perspectives
by Feng Tian, Yiwen Wang, Yawen Zhao, Ruyu Sun, Man Qi, Suqing Wu and Li Wang
Water 2025, 17(15), 2184; https://doi.org/10.3390/w17152184 - 22 Jul 2025
Viewed by 261
Abstract
Soil acidification, salinization, and heavy metal pollution pose serious threats to global food security and sustainable agricultural development. Biochar, with its high porosity, large surface area, and abundant functional groups, can effectively improve soil properties. However, due to variations in feedstocks and pyrolysis [...] Read more.
Soil acidification, salinization, and heavy metal pollution pose serious threats to global food security and sustainable agricultural development. Biochar, with its high porosity, large surface area, and abundant functional groups, can effectively improve soil properties. However, due to variations in feedstocks and pyrolysis conditions, it may contain potentially harmful substances. Industrial wastes such as fly ash, steel slag, red mud, and phosphogypsum are rich in minerals and show potential for soil improvement, but direct application may pose environmental risks. The co-application of biochar with these wastes can produce composite amendments that enhance pH buffering capacity, nutrient availability, and pollutant immobilization. Therefore, a review of biochar-industrial waste composites as soil amendments is crucial for addressing soil degradation and promoting resource utilization of wastes. In this study, the literature was retrieved from Web of Science, Scopus, and Google Scholar using keywords including biochar, fly ash, steel slag, red mud, phosphogypsum, combined application, and soil amendment. A total of 144 articles from 2000 to 2025 were analyzed. This review summarizes the physicochemical properties of biochar and representative industrial wastes, including pH, electrical conductivity, surface area, and elemental composition. It examines their synergistic mechanisms in reducing heavy metal release through adsorption, complexation, and ion exchange. Furthermore, it evaluates the effects of these composites on soil health and crop productivity, showing improvements in soil structure, nutrient balance, enzyme activity, and metal immobilization. Finally, it identifies knowledge gaps as well as future prospects and recommends long-term field trials and digital agriculture technologies to support the sustainable application of these composites in soil management. Full article
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41 pages, 3292 KiB  
Review
Black Soldier Fly: A Keystone Species for the Future of Sustainable Waste Management and Nutritional Resource Development: A Review
by Muhammad Raheel Tariq, Shaojuan Liu, Fei Wang, Hui Wang, Qianyuan Mo, Zhikai Zhuang, Chaozhong Zheng, Yanwen Liang, Youming Liu, Kashif ur Rehman, Murat Helvaci, Jianguang Qin and Chengpeng Li
Insects 2025, 16(8), 750; https://doi.org/10.3390/insects16080750 - 22 Jul 2025
Viewed by 1130
Abstract
The global escalation of organic waste generation, coupled with rising protein demand and environmental pressure, necessitates innovative, circular approaches to resource management. Hermetia illucens (Black Soldier Fly, BSF) has emerged as a leading candidate for integrated waste-to-resource systems. This review examines BSF biological [...] Read more.
The global escalation of organic waste generation, coupled with rising protein demand and environmental pressure, necessitates innovative, circular approaches to resource management. Hermetia illucens (Black Soldier Fly, BSF) has emerged as a leading candidate for integrated waste-to-resource systems. This review examines BSF biological and genomic adaptations underpinning waste conversion efficiency, comparative performance of BSF bioconversion versus traditional treatments, nutritional and functional attributes, techno-economic, regulatory, and safety barriers to industrial scale-up. Peer-reviewed studies were screened for methodological rigor, and data on life cycle traits, conversion metrics, and product compositions were synthesized. BSF larvae achieve high waste reductions, feed-conversion efficiencies and redirect substrate carbon into biomass, yielding net CO2 emissions as low as 12–17 kg CO2 eq ton−1, an order of magnitude below composting or vermicomposting. Larval biomass offers protein, lipids (notably lauric acid), micronutrients, chitin, and antimicrobial peptides, with frass serving as a nutrient-rich fertilizer. Pathogen and antibiotic resistance gene loads decrease during bioconversion. Key constraints include substrate heterogeneity, heavy metal accumulation, fragmented regulatory landscapes, and high energy and capital demands. BSF systems demonstrate superior environmental and nutritional performance compared to conventional waste treatments. Harmonized safety standards, feedstock pretreatment, automation, and green extraction methods are critical to overcoming scale-up barriers. Interdisciplinary innovation and policy alignment will enable BSF platforms to realize their full potential within circular bio-economies. Full article
(This article belongs to the Section Role of Insects in Human Society)
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24 pages, 2758 KiB  
Article
A Techno-Economic Analysis of Integrating an Urban Biorefinery Process Within a Wastewater Treatment Plant to Produce Sustainable Wood Adhesives
by Blake Foret, William M. Chirdon, Rafael Hernandez, Dhan Lord B. Fortela, Emmanuel Revellame, Daniel Gang, Jalel Ben Hmida, William E. Holmes and Mark E. Zappi
Sustainability 2025, 17(15), 6679; https://doi.org/10.3390/su17156679 - 22 Jul 2025
Viewed by 404
Abstract
Societies are aiming to have a higher ecological consciousness in wastewater treatment operations and achieve a more sustainable future. With this said, global demands for larger quantities of resources and the consequent waste generated will inevitably lead to the exhaustion of current municipal [...] Read more.
Societies are aiming to have a higher ecological consciousness in wastewater treatment operations and achieve a more sustainable future. With this said, global demands for larger quantities of resources and the consequent waste generated will inevitably lead to the exhaustion of current municipal wastewater treatment works. The utilization of biosolids (particularly microbial proteins) from wastewater treatment operations could generate a sustainable bio-adhesive for the wood industry, reduce carbon footprint, mitigate health concerns related to the use of carcinogenic components, and support a more circular economic option for wastewater treatment. A techno-economic analysis for three 10 MGD wastewater treatment operations producing roughly 11,300 dry pounds of biosolids per day, in conjunction with co-feedstock defatted soy flour protein at varying ratios (i.e., 0%, 15%, and 50% wet weight), was conducted. Aspen Capital Cost Estimator V12 was used to design and estimate installed equipment additions for wastewater treatment plant integration into an urban biorefinery process. Due to the mechanical attributes and market competition, the chosen selling prices of each adhesive per pound were set for analysis as USD 0.75 for Plant Option P1, USD 0.85 for Plant Option P2, and USD 1.00 for Plant Option P3. Over a 20-year life, each plant option demonstrated economic viability with high NPVs of USD 107.9M, USD 178.7M, and USD 502.2M and internal rates of return (IRRs) of 24.0%, 29.0%, and 44.2% respectively. The options examined have low production costs of USD 0.14 and USD 0.19 per pound, minimum selling prices of USD 0.42–USD 0.51 per pound, resulting in between 2- and 4-year payback periods. Sensitivity analysis shows the effects biosolid production fluctuations, raw material market price, and adhesive selling price have on economics. The results proved profitable even with large variations in the feedstock and raw material prices, requiring low market selling prices to reach the hurdle rate of examination. This technology is economically enticing, and the positive environmental impact of waste utilization encourages further development and analysis of the bio-adhesive process. Full article
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33 pages, 1593 KiB  
Review
Bio-Coal Briquetting as a Potential Sustainable Valorization Strategy for Fine Coal: A South African Perspective in a Global Context
by Veshara Ramdas, Sesethu Gift Njokweni, Parsons Letsoalo, Solly Motaung and Santosh Omrajah Ramchuran
Energies 2025, 18(14), 3746; https://doi.org/10.3390/en18143746 - 15 Jul 2025
Viewed by 348
Abstract
The generation of fine coal particles during mining and processing presents significant environmental and logistical challenges, particularly in coal-dependent, developing countries like South Africa (SA). This review critically evaluates the technical viability of fine coal briquetting as a sustainable waste-to-energy solution within a [...] Read more.
The generation of fine coal particles during mining and processing presents significant environmental and logistical challenges, particularly in coal-dependent, developing countries like South Africa (SA). This review critically evaluates the technical viability of fine coal briquetting as a sustainable waste-to-energy solution within a SA context, while drawing from global best practices and comparative benchmarks. It examines abundant feedstocks that can be used for valorization strategies, including fine coal and agricultural biomass residues. Furthermore, binder types, manufacturing parameters, and quality optimization strategies that influence briquette performance are assessed. The co-densification of fine coal with biomass offers a means to enhance combustion efficiency, reduce dust emissions, and convert low-value waste into a high-calorific, manageable fuel. Attention is also given to briquette testing standards (i.e., South African Bureau of Standards, ASTM International, and International Organization of Standardization) and end-use applications across domestic, industrial, and off-grid settings. Moreover, the review explores socio-economic implications, including rural job creation, energy poverty alleviation, and the potential role of briquetting in SA’s ‘Just Energy Transition’ (JET). This paper uniquely integrates technical analysis with policy relevance, rural energy needs, and practical challenges specific to South Africa, while offering a structured framework for bio-coal briquetting adoption in developing countries. While technical and economic barriers remain, such as binder costs and feedstock variability, the integration of briquetting into circular economy frameworks represents a promising path toward cleaner, decentralized energy and coal waste valorization. Full article
(This article belongs to the Section A: Sustainable Energy)
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35 pages, 3537 KiB  
Review
Sustainable Aviation Fuels: A Comprehensive Review of Production Pathways, Environmental Impacts, Lifecycle Assessment, and Certification Frameworks
by Weronika Klimczyk, Remigiusz Jasiński, Jakub Niklas, Maciej Siedlecki and Andrzej Ziółkowski
Energies 2025, 18(14), 3705; https://doi.org/10.3390/en18143705 - 14 Jul 2025
Viewed by 1102
Abstract
Sustainable aviation fuels (SAFs) are currently considered a key element in the decarbonization of the aviation sector, offering a feasible solution to reduce life cycle greenhouse gas emissions without requiring fundamental changes in aircraft or infrastructure. This article provides a comprehensive overview of [...] Read more.
Sustainable aviation fuels (SAFs) are currently considered a key element in the decarbonization of the aviation sector, offering a feasible solution to reduce life cycle greenhouse gas emissions without requiring fundamental changes in aircraft or infrastructure. This article provides a comprehensive overview of the current state of SAFs, including their classification, production technologies, economic aspects, and environmental performance. The analysis covers both currently certified SAF pathways, such as HEFA and FT-SPK, and emerging technologies like alcohol-to-jet and power-to-liquid, assessing their technological maturity, feedstock availability, and scalability. Economic challenges related to high production costs, investment risks, and policy dependencies are discussed, alongside potential mechanisms to support market deployment. Furthermore, the article reviews SAFs’ emission performance, including CO2 and non-CO2 effects, based on existing life cycle assessment (LCA) studies, with an emphasis on variability caused by feedstock type and production method. The findings highlight that, while SAFs can significantly reduce aviation-related emissions compared to fossil jet fuels, the magnitude of benefits depends strongly on supply chain design and sustainability criteria. There are various certified pathways for SAF production, as well as new technologies that can further contribute to the development of the industry. Properly selected biomass sources and production technologies can reduce greenhouse gas emissions by more than 70% compared to conventional fuels. The implementation of SAFs faces obstacles related to cost, infrastructure, and regulations, which hinder its widespread adoption. The study concludes that although SAFs represent a promising pathway for aviation climate mitigation, substantial scaling efforts, regulatory support, and continued technological innovation are essential to achieve their full potential. Full article
(This article belongs to the Section A: Sustainable Energy)
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13 pages, 1656 KiB  
Article
Synergistic Production of Lycopene and β-Alanine Through Engineered Redox Balancing in Escherichia coli
by Xuanlin Wang, Yingchun Miao, Weifeng Liu and Yong Tao
Int. J. Mol. Sci. 2025, 26(14), 6727; https://doi.org/10.3390/ijms26146727 - 14 Jul 2025
Viewed by 272
Abstract
The production of β-alanine from fatty acid feedstocks presents a promising synthetic strategy due to its high carbon yield. However, the excessive reducing power generated during fatty acid utilization disrupts cellular redox balance, adversely affecting metabolism and limiting the efficiency and final yield [...] Read more.
The production of β-alanine from fatty acid feedstocks presents a promising synthetic strategy due to its high carbon yield. However, the excessive reducing power generated during fatty acid utilization disrupts cellular redox balance, adversely affecting metabolism and limiting the efficiency and final yield of β-alanine production. To address this challenge, we engineered a co-production system in which excess reducing equivalents generated during fatty acid β-oxidation and β-alanine biosynthesis were consumed by growth-coupled lycopene biosynthesis. The resulting dual-pathway strain, SA01, achieved 44.78 g/L β-alanine and 3.07 g/L lycopene in bioreactor fermentation, representing a 21.45% increase in β-alanine production compared to the β-alanine-producing strain WA01, and a 74.43% increase in lycopene production compared to the lycopene-producing strain LA01. Further optimization in strain SA06, involving cofactor engineering to shift redox flow from NADH to NADPH, enhanced the titers to 52.78 g/L β-alanine and 3.61 g/L lycopene. Metabolite analysis confirmed a decrease in intracellular NADH and FADH2 levels in SA06, indicating restoration of redox balance during the late fermentation phase. Additional improvements in the fermentation process, including gradual carbon source switching, optimization of the induction strategy, and fine-tuning of conditions during both growth and bioconversion phases, resulted in further increases in product titers, reaching 72 g/L β-alanine and 6.15 g/L lycopene. This study offers valuable insights into the development of microbial co-production systems, highlighting the critical role of dynamic cofactor and redox balance management, as well as process optimization, in improving production efficiency. Full article
(This article belongs to the Section Molecular Microbiology)
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