Search Results (1,331)

The low absolute strength and insufficient room-temperature ductility remain key bottlenecks that restrict the engineering application of magnesium alloys in high-end industrial fields. In the present study, 1 vol.% carbon nanotubes (CNTs)-reinforced Mg-xAl (x = 0, 1, and 1.5 wt.%) composites were synthesized via a powder metallurgy route coupled with hot extrusion–rolling processing to realize a simultaneous improvement in mechanical properties. The hot extrusion–rolling processed 1 vol.% CNTs/Mg-1Al composite exhibits an ultimate tensile strength of 300 MPa and an elongation to failure of 9%, showing an excellent strength–ductility synergy. Microstructural characterization reveals a well-bonded interface between CNTs and the Mg matrix. Deformation incompatibility between CNTs and the magnesium matrix during hot extrusion–rolling induces a high density of dislocations, providing an important strengthening contribution. Moreover, an increased proportion of low-angle grain boundaries and the development of a bimodal texture promote significant grain refinement and effectively activate non-basal slip systems, thereby alleviating plastic deformation constraints. The synergistic effects of interfacial strengthening, dislocation strengthening, grain boundary strengthening, and texture regulation together contribute to the simultaneous improvement of strength and ductility in CNTs-reinforced Mg-Al composites. Full article

Copper functions as an exceptionally efficient conductor, garnering considerable interest in electrical and thermal applications; however, its relatively malleable nature and insufficient durability may hinder its structural effectiveness. This study focused on the development of copper-based nanocomposites by reinforcing a copper matrix with co-precipitated CuO/Al₂O₃ nanoparticles (varying from 0 to 10 wt% in increments of 2%). A thorough examination was conducted regarding the microstructural characteristics, mechanical properties, and the electrical and thermal conductivities of the composites. X-ray diffraction (XRD) and energy-dispersive spectroscopy (EDS) analysis validated the successful synthesis of nano-sized CuO and Al₂O₃ phases, with an estimated crystallite size of 33.2 ± 2.4 nm. Scanning electron microscopy revealed a relatively uniform distribution of nano-oxides within the copper matrix, albeit with signs of particle agglomeration at higher loading levels. The durability of the copper exhibited a significant enhancement attributed to the nano-oxide reinforcement, achieving an 180% increase relative to pure copper with a 10% reinforcement addition. Consequently, the tensile strength increased by approximately 68% (from around 154 MPa to nearly 260 MPa), while maintaining an exceptional level of ductility. The electrical conductivity of copper remained largely unchanged with the addition of nanoparticles; rather, a slight improvement in conductivity and a ~30% rise in thermal conductivity were observed at the maximum reinforcement level. This research work presents a copper-based nanocomposite that offers remarkable potential for applications requiring enhanced strength, wear resistance, and exceptional electrical and thermal conductivity. Full article

Aluminum–graphene nanoplatelet (Al/GNP) composites have attracted significant attention as lightweight structural materials, yet their mechanical performance is strongly influenced by interfacial reactions and the formation of carbides. In this study, Al/GNP composites containing 0.1–1.1 wt.% graphene were produced via powder metallurgy and hot extrusion at 400 °C and 500 °C. Hot extrusion at the higher temperature enables the controlled in situ formation of aluminum carbide (Al₄C₃). A comprehensive microstructural characterization using SEM and HRTEM was combined with tensile testing to elucidate the influence of carbide size on mechanical behavior. Hot extrusion at 500 °C promotes the formation of uniformly distributed, nanoscale Al₄C₃ carbides whose size, morphology, and aspect ratio depend on graphene content. Composites containing nano-sized carbides exhibit a markedly improved strength–ductility balance compared to carbide-free counterparts, with optimal performance achieved at 0.3 and 0.7 wt.% GNPs. The enhancement is attributed to synergistic strengthening mechanisms involving improved interfacial bonding, efficient load transfer, nanoscale dispersion strengthening, and carbide–dislocation interactions. The results indicate that the controlled formation of nanoscale Al₄C₃ is not detrimental; rather, it contributes to the optimization of the mechanical properties of Al/GNP composites. Unlike most previous studies that treat carbide formation as a detrimental effect, this work demonstrates that its controlled nanoscale evolution can be used as a deliberate strengthening strategy through its influence on microstructural mechanisms. Full article

In this work, micro/nano-scale (TiB₂ + TiC)/Al composites with reinforcement contents ranging from 0 to 30 wt.% were fabricated by the combination of Ti-B₄C reactive sintering and spark plasma sintering (SPS). The results indicate that a sintering temperature of 1400 °C is essential for achieving a complete reaction between Ti and B₄C, successfully producing a bimodal TiB₂-TiC reinforcement consisting of nano-scale and micro-scale particles. Microstructure analysis reveals that the addition of micro/nano-scale TiB₂ and TiC ceramic particles significantly refines the grain size of the Al matrix from 11.52 μm in pure Al to 1.09 μm in the 30 wt.% (TiB₂ + TiC)/Al composite. As the TiB₂ and TiC contents increase, Vickers hardness and compressive yield strength increase progressively, while the uniform compressive plastic strain first increases and then decreases. The 20 wt.% (TiB₂ + TiC)/Al composite demonstrates the optimal comprehensive properties, with a compressive yield strength of 196.4 ± 6.1 MPa, an ultimate strength of 914.6 ± 20.1 MPa, and a uniform plastic strain of ~73.2%, as well as minimal wear rates of (3.143 ± 0.194) × 10⁻⁴ mm³/(N·m), 1.676 ± 0.251× 10⁻³ mm³/(N·m) and (3.093 ± 0.335) × 10⁻³ mm³/(N·m) at 1 N, 3 N, and 5 N, respectively. This improvement stems from the combined effects of grain refinement, dispersion strengthening, enhanced load-bearing capacity and reduced adhesive wear via the TiB₂ and TiC reinforcements. Full article

Achieving a balanced combination of mechanical performance and corrosion resistance remains a critical challenge restricting the broader application of Al–Zn–Mg–Cu alloys in aerospace, marine, and transportation industries. In this investigation, the addition of Si significantly enhances the mechanical properties of the alloy. Among them, the alloy containing 0.35Si has the best corrosion resistance, which is closely related to the transformation of precipitates. A non-monotonic relationship between Si content and corrosion resistance was observed. At low Si levels, the simultaneous precipitation of η, T, and GPB-II phases leads to a large electrochemical potential difference among these phases, which promotes micro-galvanic corrosion. With increasing Si content, the microstructure evolves toward the dominance of GPB-II precipitates, thereby reducing the internal potential difference and improving corrosion resistance. However, excessive addition of Si will lower the equilibrium solid phase temperature, resulting in overburning during the solid solution treatment process and a significant decrease in corrosion resistance. In addition, lowering the solution treatment temperature effectively improves corrosion resistance by suppressing the formation of remelted spheres and low-melting-point brittle phases along grain boundaries. These phases can form strong micro-galvanic couples with the matrix, accelerating anodic dissolution. Therefore, by adding an appropriate amount of Si and optimizing the solid solution temperature, a corrosion-resistant high-strength Al-Zn-Mg-Cu-Si alloy can be obtained. This strategy also provides a broader compositional and heat-treatment design window, which could be further expanded through the incorporation of rare-earth (RE) elements. Full article

Pharmaceutical residues in aquatic environments represent a significant pollution concern, particularly in regions experiencing rapid healthcare and industrial growth. This study presents a sensitive and environmentally sustainable analytical method for monitoring paracetamol (PAR), ibuprofen (IBU), and diclofenac sodium (DIC) in pharmaceutical wastewater from Al-Kharj Governorate, Saudi Arabia. The method integrates off-line solid-phase extraction (SPE) with field-amplified sample stacking (FASS) prior to capillary electrophoresis (CE), enabling effective dual preconcentration and enhanced detection sensitivity. Key parameters affecting separation and enrichment, including background electrolyte composition, pH, injection conditions, stacking efficiency, and SPE sorbent selection, were systematically optimized. Under optimal conditions, the SPE–CE–FASS method demonstrated excellent linearity (r² ≥ 0.997) over the concentration range of 10–1000 ng L⁻¹, with strong precision (intra- and inter-day RSD ≤ 6%) and high recoveries (91.8–98.5%) in pharmaceutical wastewater samples. Matrix-based limits of detection were 4.0 ng L⁻¹ for PAR, 3.5 ng L⁻¹ for IBU, and 3.0 ng L⁻¹ for DIC. The method was successfully applied to real wastewater samples, where all target analytes were detected at environmentally relevant concentrations. Owing to its low solvent consumption, reduced waste generation, and high sensitivity, the proposed SPE–CE–FASS method offers a reliable, cost-effective, and environmentally friendly approach for routine monitoring of pharmaceutical residues in complex wastewater matrices. Full article

Semiconductor quantum dots (QDs) are attractive materials for light-emitting devices, and the photoluminescence (PL) from QDs can be enhanced near a metal surface due to surface plasmon (SP) resonance. To integrate QDs into metal structures, QD/poly(methyl methacrylate) (PMMA) composite thin films are generally used. However, it has been reported that QDs tend to aggregate in the PMMA matrix. In this study, we fabricated two types of QD/polymer composite thin films with different degrees of QD aggregation by additionally using poly(methyl methacrylate-co-methacrylic acid) (PMMA-co-MA), which is known to prevent QD aggregation. Furthermore, these two types of films were fabricated on Ag films, with the distance between the Ag films and the QDs controlled by Al₂O₃ spacer layers, and the PL enhancement was compared between the two film types. Finally, we reveal that QD aggregation in the polymer matrix significantly affects the PL enhancement. Although the aggregation trends differed between PMMA and PMMA-co-MA, the results suggest a possible increase in the internal quantum efficiency (IQE) in both film types. Full article

Due to the low hydration activity of steel slag, its mechanical properties are insufficient, which limits its strategic application in steel slag based cementitious composite. In this study, the promoting effect of calcined layered double hydroxide (CLDH) on the hydration process, mechanical properties, and microstructure of high-volume steel slag cementitious materials was systematically investigated. The results showed that the addition of CLDH significantly optimized the material’s performance. When the mass fraction of steel slag was 70 wt% and the CLDH dosage was 2.0 wt%, the 7-day compressive strength reached 42.5 MPa, indicating an increase of 23.9% compared with the control group. Microscopic characterization suggested that CLDH slightly enhanced the hydration reaction of steel slag and increased the generation of hydration products through the nucleation effect. The addition of CLDH demonstrated a change in the composition of C-(A)-S-H to a higher Al/Ca ratio. Meanwhile, the lamellar structure of CLDH effectively filled the pores and promoted the densification of the matrix. This research provides valuable insights for the high-value utilization of steel slag and the design of high-performance cementitious materials. Full article

To address the high-salinity and hyper-humid thermal environment of tropical oceans and meet industrial demands for high strength and lightweight, austenitic low-density steel was developed as a novel corrosion-resistant steel. A 3.5 wt.% NaCl solution was used to simulate the marine environment to study the effect of Si on the corrosion behavior of this steel. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and electron probe microanalysis (EPMA) were employed to characterize the microstructures and corrosion behaviors of two test steels, as well as the phase compositions and element distributions of corrosion products after polarization and cyclic immersion accelerated corrosion tests. The results show that a dense oxide film initially forms on the steel surface in 3.5 wt.% NaCl solution at the early corrosion stage. Si addition induces SiO₂ formation and promotes Al conversion to Al₂O₃, enhancing oxide film compactness and inhibiting matrix atom outward diffusion and Cl⁻ inward penetration. With prolonged corrosion, the oxide film is dissolved or broken, forming a dense rust layer dominated by Fe₃O₄, Fe₂O₃ and FeOOH. Si enriches in the inner rust layer adjacent to the matrix and pitting cavities, inhibiting pitting deepening and promoting γ-FeOOH to α-FeOOH transformation, thus improving the steel’s corrosion resistance. Full article

Friction stir-welding (FSW) is widely recognized as a modern solid-state technology used to join dissimilar materials by solid-state mechanical mixing. Such mechanical mixing can be exploited to fabricate in situ composite structures through solid-state deformation mechanisms. The present investigation highlights the microstructural evolution and mechanical properties of an in situ composite structure fabricated by FSW of aluminum (Al) to titanium (Ti) incorporating a thin Nickel (Ni) interlayer. A 0.1 mm thick Ni foil was placed across the full butt interface between 4 mm thick Al and Ti plates before friction stir-welding. Properties of the composite were investigated in detail, and the results revealed that fragmented Ti and Ni particles of different sizes were consolidated in the weld nugget. Al, on the other hand, exhibited substantial microstructural refinement and developed an equiaxed microstructure with random grain orientation, mixed grain boundaries and low micro-strain accumulation in the weld nugget. At the processing temperature, Al reacted with both Ti and Ni to form multiple intermetallic compounds. Tensile testing indicated that the tensile properties of the weld were close to those of the base aluminum. This retention of mechanical properties in spite of recrystallization is attributed to the following mechanisms: (1) Ti and Ni undergo severe deformation, forming fine particles with varying sizes and shapes; (2) at particle interfaces, diffusion and chemical reactions produce interlayers and intermetallic compounds; (3) these particles are consolidated within dynamically recrystallized Al, imparting composite characteristics to the weld nugget; and (4) the particles containing intermetallic compounds act as dispersoids in the Al matrix. Quantitatively, the weld retained 98% (104.2 ± 3.3 MPa) UTS and 90% (17.1 ± 1.2) ductility of base aluminum, demonstrating the effectiveness of the Ni interlayer approach in controlling brittle intermetallic formation. Full article

Ti₃C₂T_x/Al6061 composites were fabricated via vacuum induction melting, with systematic analysis conducted on their microstructure, mechanical properties, and wear behavior. Findings indicate that Ti₃C₂T_x addition significantly refined the composite grain size. Uniformly dispersed Ti₃C₂T_x particles promoted heterogeneous nucleation, reducing the average grain size by 44.7% compared to the matrix at the optimal 2 wt.% addition. Strong interfacial bonding ensured efficient load transfer, resulting in a 48.4% increase in tensile strength for the 2 wt.% Ti₃C₂T_x/Al6061 composites compared to the matrix alloy, while elongation decreased by 11.7%. Tribological analysis revealed that the wear rate of 2 wt.% Ti₃C₂T_x/Al6061 composites increases with applied load but remained substantially lower than Al6061 under all tested conditions. This excellent wear resistance is attributed to the synergistic effect of the protective mechanically mixed-layers formation and the inherent self-lubrication property of Ti₃C₂T_x during sliding contact. With increasing load, the friction coefficient and tendency for microcracking on the worn surface of the composite increased, and the dominant wear mechanisms transitioned from abrasive and adhesive wear to delamination wear. Full article

Al₂O₃-Cu ceramic-metal composites containing 2.5 vol.% of a metallic phase were fabricated using the Pulse Plasma Sintering (PPS) method in order to evaluate the influence of sintering temperature on densification, microstructure, and mechanical performance. Consolidation was carried out at 1200 °C, 1250 °C, 1300 °C, and 1400 °C under uniaxial pressure with a short sintering time of 3 min. Regardless of the processing temperature, all composites exhibited very high relative densities exceeding 99% of the theoretical value, indicating the high efficiency of PPS in densifying Al₂O₃-Cu systems while suppressing copper leakage. X-ray diffraction confirmed the presence of only two phases, Al₂O₃ and Cu, with no secondary reaction products. Microstructural observations revealed irregular copper particles and areas of dispersed metallic phase, whose proportion decreased with increasing sintering temperature due to accelerated matrix densification and copper immobilization. Grain growth in the alumina matrix was strongly temperature-dependent, with the average equivalent grain diameter increasing from 0.49 µm at 1200 °C to 2.35 µm at 1400 °C. Hardness decreased from 19.5 ± 2.8 GPa to 12.2 ± 1.6 GPa with increasing temperature, whereas fracture toughness reached a maximum of 5.42 ± 0.65 MPa·m0.5 at 1400 °C. The highest strength under monotonic compression conditions was obtained for samples sintered at 1300 °C, indicating an optimal balance between densification and microstructural coarsening. These results demonstrate that PPS is an effective method for producing dense Al₂O₃-Cu composites with tailored microstructure and mechanical properties. Full article

A composite meeting the UL94 V-0 rating was produced by adding 30 wt% epoxy silane-modified aluminum trihydrate (EPATH) to a 60/40 epoxy/benzoxazine matrix. Various bimodal and trimodal composites containing 20–40 wt% of three types of ceramic fillers, i.e., aluminum oxide (Al₂O₃), boron nitride (BN), and magnesium oxide (MgO), were prepared to simultaneously achieve flame-retardant and thermal conductive properties. The bimodal composites with 40 wt% of Al₂O₃ and MgO exhibited thermal conductivities of 1.22 W/m∙K and 1.29 W/m∙K, respectively, which were superior to that of the composite containing the same amount of ATH (1.0 W/m∙K). In contrast, both the coefficient of thermal expansion (CTE) and shear strength decreased with increasing ceramic filler content. For agglomerated BN, the filler loading was constrained above 30 wt% because its high specific volume caused a significant rise in the viscosity. In the trimodal composites with a total filler content of 40 wt% of Al₂O₃ and BN, a BN fraction of 7.5 wt% yielded the highest thermal conductivity of 1.64 W/m∙K and the lowest water absorption of 0.69%. When the trimodal composites were exposed to −55 °C and 150 °C for 1000 h, they exhibited a reduction in shear strength of less than 30% compared to their initial values. Full article

This study investigates the solution and artificial aging processes of TiB₂/7050 composites. Using microscopic and mechanical tests, we systematically evaluate the material’s microstructural evolution and mechanical performance, aiming to optimize heat treatment parameters. The study shows that a solution temperature of 475 °C for 1 h is optimal for fully dissolving the second-phase particles. Regarding artificial aging, peak hardness of 246 HV is achieved at 140 °C for 16 h. Analysis of the phases and microstructure in O and T6-states shows that strengthening occurs through grain boundary hardening and precipitation hardening. The effect of TiB₂ particles on the above process was also explored. During solidification, TiB₂ particles were pushed by the advancing solid–liquid interface and primarily distributed along grain boundaries. This distribution subsequently slowed the solid solution process by reducing the contact area between the η(MgZn₂) phase and the α(Al) matrix. During aging, they enhance grain boundary precipitates (GBPs) in particle-rich regions and inhibit the formation of precipitate-free zones (PFZs), with a concentration of the η’ phase forming around the particles. Beyond a certain distance from the particles, there is a decrease in η’ phase concentration. This study is expected to contribute to advanced lightweight materials research and development, opening up new opportunities for their application in various industries. Full article

The incorporation of recycled metallurgical slags into refractory materials constitutes a promising approach to enhancing sustainability in the refractory industry. This study investigates the effect of vanadium-bearing slag aggregates as partial replacements for tabular alumina in castables and compares their behaviour with high-alumina and bauxite-based castables. Two vanadium-bearing slags with different mineralogical compositions were introduced in the 1–3 mm aggregate fraction with substitution up to 25 wt.%. Their effects on microstructure, thermo-mechanical performance, and corrosion resistance were evaluated. The introduction of vanadium-bearing slag significantly alters the microstructure of the castables, affecting their performance. Both slags displayed grains with higher porosity, microcracking, and heterogeneity compared with tabular alumina, but showed similarities to bauxite grains. Slag 1, enriched in calcium aluminate phases, provides limited mechanical strength but improved corrosion resistance due to improved bonding with the matrix. Slag 2, containing a higher spinel content, enhances mechanical strength, showing behaviour comparable with bauxite-based castables, particularly at 10 wt.% replacement. Vanadium is mainly present in metallic form and as Mg(Al,V)₂O₄ spinels in both slags. Upon firing, vanadium migrates toward the grain boundaries and reacts with the surrounding calcium aluminate phases to be incorporated in Ca(Al,V)₂O₄ and Ca(Al,V)₄O₇, while the spinel phase remains stable. Full article