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Search Results (510)

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Keywords = γ-Al2O3

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14 pages, 2180 KiB  
Article
Study on Preparation of Nano-CeO2 Modified Aluminized Coating by Low Temperature Pack Aluminizing on γ-TiAl Intermetallic Compound
by Jiahui Song, Yunmei Long, Yifan He, Yichen Li, Dianqi Huang, Yan Gu, Xingyao Wang, Jinlong Wang and Minghui Chen
Coatings 2025, 15(8), 914; https://doi.org/10.3390/coatings15080914 - 5 Aug 2025
Viewed by 40
Abstract
TiAl alloy offers advantages including low density, high specific strength and stiffness, and excellent high-temperature creep resistance. It is widely used in the aerospace, automotive, and chemical sectors, as well as in other fields. However, at temperatures of 800 °C and above, it [...] Read more.
TiAl alloy offers advantages including low density, high specific strength and stiffness, and excellent high-temperature creep resistance. It is widely used in the aerospace, automotive, and chemical sectors, as well as in other fields. However, at temperatures of 800 °C and above, it forms a porous oxide film predominantly composed of TiO2, which fails to provide adequate protection. Applying high-temperature protective coatings is therefore essential. Oxides demonstrating protective efficacy at elevated temperatures include Al2O3, Cr2O3, and SiO2. The Pilling–Bedworth Ratio (PBR)—defined as the ratio of the volume of the oxide formed to the volume of the metal consumed—serves as a critical criterion for assessing oxide film integrity. A PBR value greater than 1 but less than 2 indicates superior film integrity and enhanced oxidation resistance. Among common oxides, Al2O3 exhibits a PBR value within this optimal range (1−2), rendering aluminum-based compound coatings the most extensively utilized. Aluminum coatings can be applied via methods such as pack cementation, thermal spraying, and hot-dip aluminizing. Pack cementation, being the simplest to operate, is widely employed. In this study, a powder mixture with the composition Al:Al2O3:NH4Cl:CeO2 = 30:66:3:1 was used to aluminize γ-TiAl intermetallic compound specimens via pack cementation at 600 °C for 5 h. Subsequent isothermal oxidation at 900 °C for 20 h yielded an oxidation kinetic curve adhering to the parabolic rate law. This treatment significantly enhanced the high-temperature oxidation resistance of the γ-TiAl intermetallic compound, thereby broadening its potential application scenarios. Full article
(This article belongs to the Special Issue High-Temperature Protective Coatings)
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16 pages, 6137 KiB  
Article
Synergistic Optimization of High-Temperature Mechanical Properties and Thermal Conductivity in B4C/Al Composites Through Nano-Al2O3 Phase Transformation and Process Engineering
by Chunfa Huang, Lingmin Li and Qiulin Li
Metals 2025, 15(8), 874; https://doi.org/10.3390/met15080874 - 4 Aug 2025
Viewed by 71
Abstract
To address the critical challenge of synergistically enhancing both high-temperature mechanical properties and thermal conductivity in neutron-absorbing materials for dry storage of spent nuclear fuel, this study proposes an innovative strategy. This approach involves the controlled distribution, size, and crystalline states of nano-Al [...] Read more.
To address the critical challenge of synergistically enhancing both high-temperature mechanical properties and thermal conductivity in neutron-absorbing materials for dry storage of spent nuclear fuel, this study proposes an innovative strategy. This approach involves the controlled distribution, size, and crystalline states of nano-Al2O3 within an aluminum matrix. By combining plastic deformation and heat treatment, we aim to achieve a structurally integrated functional design. A systematic investigation was conducted on the microstructural evolution of Al2O3/10 wt.% B4C/Al composites in their forged, extruded, and heat-treated states. We also examined how these states affect high-temperature mechanical properties and thermal conductivity. The results indicate that applying hot extrusion deformation along with optimized heat treatment parameters (500 °C for 24 h) allows for a lamellar dispersion of nano-Al2O3 and a crystallographic transition from amorphous to γ-phase. As a result, the composite demonstrates a tensile strength of 144 MPa and an enhanced thermal conductivity of 181 W/(m·K) at 350 °C. These findings provide theoretical insights and technical support for ensuring the high density and long-term safety of spent fuel storage materials. Full article
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13 pages, 2134 KiB  
Article
Optimising Tubular Solar Still Performance with Gamma Aluminium Nanocoatings: Experimental Insights on Yield, Efficiency, and Economic Viability
by Ajay Kumar Kaviti, Niharika Mudavath and Vineet Singh Sikarwar
Processes 2025, 13(8), 2413; https://doi.org/10.3390/pr13082413 - 29 Jul 2025
Viewed by 326
Abstract
This study evaluates the performance of tubular solar stills coated with gamma aluminium nanocoatings at concentrations of 5%, 10%, and 15%, compared to a conventional tubular solar still. This is the first experimental study to apply gamma aluminium nanocoatings on tubular solar stills [...] Read more.
This study evaluates the performance of tubular solar stills coated with gamma aluminium nanocoatings at concentrations of 5%, 10%, and 15%, compared to a conventional tubular solar still. This is the first experimental study to apply gamma aluminium nanocoatings on tubular solar stills (TSS). The stills were tested for three days, from 9:00 a.m. to 5:00 p.m., under consistent conditions with varying water depths of 1 cm, 2 cm, and 3 cm. The results indicated that the 5% nanocoating achieved the highest water yield, producing 2.571 L/m2 with a 1 cm water depth. The 10% coating produced 2.514 L/m2, while the conventional solar still generated 2.286 L/m2. Thermal efficiency was highest on Day 1 for the 5% concentration, reaching 60.9%, followed by 10% concentration at 59.1%, while the 15% concentration showed the lowest efficiency at 33.8%. In terms of cost-effectiveness, the 5% concentration was the most economical, with the lowest cost per litre (CPL) of USD 0.10 and a payback period of 3.03 months. The 10% concentration had a CPL of USD 0.11 and a payback period of 3.33 months, while the 15% concentration had the highest CPL at USD 0.19 and the longest payback period of 5.63 months. Overall, the 5% concentration offered the best balance of water yield, efficiency, and cost-effectiveness. This research highlights γ-Al2O3 as an innovative, cost-effective material for solar distillation, paving the way for sustainable freshwater production. Full article
(This article belongs to the Section Chemical Processes and Systems)
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19 pages, 3427 KiB  
Article
Design, Synthesis, and Electrical Performance of Three-Dimensional Hydrogen-Bonded Imidazole-Octamolybdenum-Oxo Cluster Supramolecular Materials
by Hongzhi Hu, Adila Abuduheni, Yujin Zhao, Yuhao Lin, Yang Liu and Zunqi Liu
Molecules 2025, 30(15), 3107; https://doi.org/10.3390/molecules30153107 - 24 Jul 2025
Viewed by 194
Abstract
Polyoxometalate (POM)-type supramolecular materials have unique structures and hold immense potential for development in the fields of biomedicine, information storage, and electrocatalysis. In this study, (NH4)3 [AlMo6O24H6]·7H2O was employed as a polyacid [...] Read more.
Polyoxometalate (POM)-type supramolecular materials have unique structures and hold immense potential for development in the fields of biomedicine, information storage, and electrocatalysis. In this study, (NH4)3 [AlMo6O24H6]·7H2O was employed as a polyacid anion template, pentacyclic imidazole molecules served as organic ligands, and the moderate-temperature hydrothermal and natural evaporation methods were used in combination for the design and synthesis of two octamolybdenum-oxo cluster (homopolyacids containing molybdenum-oxygen structures as the main small-molecular structures)-based organic–inorganic hybrid compounds, [(C3N2H5)(C3N2H4)][(β-Mo8O26H2)]0.5 (1) and {Zn(C3N2H4)4}{[(γ-Mo8O26)(C3N2H4)2]0.5}·2H2O (2). Structural and property characterization revealed that both compounds crystallized in the P-1 space group with relatively stable three-dimensional structures under the action of hydrogen bonding. Upon temperature stimulation, the [Zn(C3N2H4)4]2+ cation and water molecules in 2 exhibited obvious oscillations, leading to significant dielectric anomalies at approximately 250 and 260 K when dielectric testing was conducted under heating conditions. Full article
(This article belongs to the Section Materials Chemistry)
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26 pages, 5505 KiB  
Article
Activated Carbon-Supported Pt Catalysts Intended for the Hydroprocessing of Lipid Feedstocks: Effects of Support Surface Composition and Impregnation Protocol
by Ruana D. Brandão, Antônio M. de Freitas Júnior, José J. Linares, Paulo A. Z. Suarez, Romulo C. Dutra, Jeremie Garnier, Myller S. Tonhá, Daniel Ballesteros-Plata, Enrique Rodríguez-Castellón and Marcos J. Prauchner
Molecules 2025, 30(13), 2862; https://doi.org/10.3390/molecules30132862 - 4 Jul 2025
Viewed by 341
Abstract
This work concerns the preparation of Pt/AC catalysts (Pt supported on activated carbon) and their application to the synthesis of hydrocarbon biofuels through the HEFA (hydroprocessing of esters and fatty acids) route. The key motivation for the work was that catalysts based on [...] Read more.
This work concerns the preparation of Pt/AC catalysts (Pt supported on activated carbon) and their application to the synthesis of hydrocarbon biofuels through the HEFA (hydroprocessing of esters and fatty acids) route. The key motivation for the work was that catalysts based on sulfided Mo supported on γ-Al2O3, traditionally employed in the hydroprocessing of petroleum derivatives, (i) are unstable in the HDO (hydrodeoxygenation) of biomass-derived feedstocks and (ii) can contaminate the resulting biofuels with sulfur. In this context, a systematic study on the effects of preparation conditions on the properties of the resulting Pt/AC catalysts and their performance in HEFA was carried out for the first time. Efficient catalysts were obtained, which led to the complete deoxygenation of lauric acid and coconut oil, yielding products composed primarily of n-alkanes. The highest HDO activity was verified for the catalyst prepared using as a support an AC previously subjected to thermal treatment up to 800 °C in a H2 atmosphere (which removed most of the surface acidic oxygenated groups), depositing Pt over the surface of this support via wet impregnation using a H2PtCl6 solution acidified with HCl. The obtained results showed the great potential of the Pt/AC catalysts for the production of hydrocarbon biofuels through the HEFA route. Full article
(This article belongs to the Special Issue Research on Heterogeneous Catalysis—2nd Edition)
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17 pages, 7952 KiB  
Article
Achyrophanite, (K,Na)3(Fe3+,Ti,Al,Mg)5O2(AsO4)5, a New Mineral with the Novel Structure Type from Fumarolic Exhalations of the Tolbachik Volcano, Kamchatka, Russia
by Igor V. Pekov, Natalia V. Zubkova, Natalia N. Koshlyakova, Dmitry I. Belakovskiy, Marina F. Vigasina, Atali A. Agakhanov, Sergey N. Britvin, Anna G. Turchkova, Evgeny G. Sidorov, Pavel S. Zhegunov and Dmitry Yu. Pushcharovsky
Minerals 2025, 15(7), 706; https://doi.org/10.3390/min15070706 - 2 Jul 2025
Viewed by 301
Abstract
The new mineral achyrophanite (K,Na)3(Fe3+,Ti,Al,Mg)5O2(AsO4)5 was found in high-temperature sublimates of the Arsenatnaya fumarole at the Second scoria cone of the Northern Breakthrough of the Great Tolbachik Fissure Eruption, Tolbachik volcano, Kamchatka, [...] Read more.
The new mineral achyrophanite (K,Na)3(Fe3+,Ti,Al,Mg)5O2(AsO4)5 was found in high-temperature sublimates of the Arsenatnaya fumarole at the Second scoria cone of the Northern Breakthrough of the Great Tolbachik Fissure Eruption, Tolbachik volcano, Kamchatka, Russia. It is associated with aphthitalite-group sulfates, hematite, alluaudite-group arsenates (badalovite, calciojohillerite, johillerite, nickenichite, hatertite, and khrenovite), ozerovaite, pansnerite, arsenatrotitanite, yurmarinite, svabite, tilasite, katiarsite, yurgensonite, As-bearing sanidine, anhydrite, rutile, cassiterite, and pseudobrookite. Achyrophanite occurs as long-prismatic to acicular or, rarer, tabular crystals up to 0.02 × 0.2 × 1.5 mm, which form parallel, radiating, bush-like, or chaotic aggregates up to 3 mm across. It is transparent, straw-yellow to golden yellow, with strong vitreous luster. The mineral is brittle, with (001) perfect cleavage. Dcalc is 3.814 g cm–3. Achyrophanite is optically biaxial (+), α = 1.823(7), β = 1.840(7), γ = 1.895(7) (589 nm), 2V (meas.) = 60(10)°. Chemical composition (wt.%, electron microprobe) is: Na2O 3.68, K2O 9.32, CaO 0.38, MgO 1.37, MnO 0.08, CuO 0.82, ZnO 0.48, Al2O3 2.09, Fe2O3 20.42, SiO2 0.12, TiO2 7.35, P2O5 0.14, V2O5 0.33, As2O5 51.88, SO3 1.04, and total 99.40. The empirical formula calculated based on 22 O apfu is Na1.29K2.15Ca0.07Mg0.34Mn0.01Cu0.11Zn0.06Al0.44Fe3+2.77Ti1.00Si0.02P0.02S0.14V0.04As4.90O22. Achyrophanite is orthorhombic, space group P2221, a = 6.5824(2), b = 13.2488(4), c = 10.7613(3) Å, V = 938.48(5) Å3 and Z = 2. The strongest reflections of the PXRD pattern [d,Å(I)(hkl)] are 5.615(59)(101), 4.174(42)(022), 3.669(31)(130), 3.148(33)(103), 2.852(43)(141), 2.814(100)(042, 202), 2.689(29)(004), and 2.237(28)(152). The crystal structure of achyrophanite (solved from single-crystal XRD data, R = 4.47%) is unique. It is based on the octahedral-tetrahedral M-T-O pseudo-framework (M = Fe3+ with admixed Ti, Al, Mg, Na; T = As5+). Large-cation A sites (A = K, Na) are located in the channels of the pseudo-framework. The achyrophanite structure can be described as stuffed, with the defect heteropolyhedral pseudo-framework derivative of the orthorhombic Fe3+AsO4 archetype. The mineral is named from the Greek άχυρον, straw, and φαίνομαι, to appear, in allusion to its typical straw-yellow color and long prismatic habit of crystals. Full article
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13 pages, 1799 KiB  
Article
Effect of Micro-Arc Oxidation Voltage on the Surface Morphology and Properties of Ceramic Coatings on 7075 Aluminum Alloy
by Zarina Satbayeva, Ainur Zhassulan, Bauyrzhan Rakhadilov, Aibek Shynarbek, Kuanysh Ormanbekov and Aiym Leonidova
Metals 2025, 15(7), 746; https://doi.org/10.3390/met15070746 - 2 Jul 2025
Viewed by 300
Abstract
Ceramic oxide coatings were fabricated on 7075 aluminum alloy via micro-arc oxidation (MAO) in a silicate-phosphate electrolyte under voltages of 250 V, 300 V, and 350 V for 600 s. The effect of the applied voltage on the surface morphology, microstructure, phase composition, [...] Read more.
Ceramic oxide coatings were fabricated on 7075 aluminum alloy via micro-arc oxidation (MAO) in a silicate-phosphate electrolyte under voltages of 250 V, 300 V, and 350 V for 600 s. The effect of the applied voltage on the surface morphology, microstructure, phase composition, microhardness, roughness, coating thickness, and corrosion resistance was systematically studied. The coating obtained at 300 V demonstrated a dense structure with relatively low surface roughness (2.3 μm) and a thickness of approximately 70 μm. This sample also exhibited the most balanced performance, combining relatively high microhardness (~422 HV) and the lowest corrosion current density (6.1 × 10−7 A/cm2) in a 3.5 wt.% NaCl solution. X-ray diffraction patterns revealed the presence of both γ- and α-Al2O3 phases in all coated samples, with a relative increase in α-phase intensity observed at an intermediate voltage. The results demonstrate that the applied voltage plays a critical role in determining the coating structure and performance, offering insights into the surface treatment of high-strength aluminum alloys for engineering applications. Full article
(This article belongs to the Special Issue Surface Modification and Characterization of Metals and Alloys)
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20 pages, 4923 KiB  
Article
Effect of Oxygen and Zirconium on Oxidation and Mechanical Behavior of Fully γ Ti52AlxZr Alloys
by Michal Kuris, Maria Tsoutsouva, Marc Thomas, Thomas Vaubois, Pierre Sallot, Frederic Habiyaremye and Jean-Philippe Monchoux
Metals 2025, 15(7), 745; https://doi.org/10.3390/met15070745 - 2 Jul 2025
Viewed by 291
Abstract
This work provides a comprehensive investigation into the synergistic effects of zirconium and oxygen on the microstructural evolution, high-temperature oxidation resistance, and mechanical properties of γ-phase Ti52AlxZr alloys (x = 0, 0.5, 1, and 2 at.%) under systematically controlled oxygen concentrations. Unlike prior [...] Read more.
This work provides a comprehensive investigation into the synergistic effects of zirconium and oxygen on the microstructural evolution, high-temperature oxidation resistance, and mechanical properties of γ-phase Ti52AlxZr alloys (x = 0, 0.5, 1, and 2 at.%) under systematically controlled oxygen concentrations. Unlike prior studies that have examined these alloying elements in isolation, this study uniquely decouples the contributions of interstitial (oxygen) and substitutional (zirconium) solutes by employing low (LOx) and high (HOx) oxygen levels. Alloys were synthesized via vacuum arc melting and subsequently subjected to homogenization annealing at 1250 °C for 100 h to ensure phase and microstructural stability. Characterization techniques including scanning electron microscopy (SEM), X-ray diffraction (XRD), and electron backscatter diffraction (EBSD) were employed to elucidate phase constitution and grain morphology. Zirconium addition was found to stabilize the γ-TiAl matrix, suppress α2-phase formation, and promote grain coarsening in LOx specimens. Conversely, elevated oxygen concentrations led to α2-phase precipitation along grain boundaries. Mechanical testing, comprising Vickers hardness and uniaxial compression at ambient and elevated temperatures (800 °C), revealed that both zirconium and oxygen significantly enhanced strength and hardness, with Ti52Al2Zr delivering optimal mechanical performance. Moreover, zirconium substantially improved oxidation resistance by promoting the formation of a thinner, adherent Al2O3 scale while simultaneously inhibiting TiO2 growth. Collectively, the findings demonstrate the critical role of zirconium in engineering advanced γ-TiAl-based intermetallics with superior high-temperature structural integrity and oxidation resistance. Full article
(This article belongs to the Section Crystallography and Applications of Metallic Materials)
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14 pages, 3484 KiB  
Article
Al2O3@SiO2 Supported NiMo Catalyst with Hierarchical Meso-Macroporous Structure for Hydrodemetallization
by Weichu Li, Jun Bao, Shuangqin Zeng, Jinbao Zheng, Weiping Fang, Xiaodong Yi, Qinghe Yang and Weikun Lai
Catalysts 2025, 15(7), 646; https://doi.org/10.3390/catal15070646 - 1 Jul 2025
Viewed by 387
Abstract
The pore structure of a hydrotreating catalyst plays a pivotal role in hydrodemetallization (HDM) reactions. To effectively construct a meso-macroporous catalyst, we employed a CTAB-guided in situ TEOS hydrolysis approach to prepare silica-coated γ-Al2O3@SiO2 composite supports. The silica [...] Read more.
The pore structure of a hydrotreating catalyst plays a pivotal role in hydrodemetallization (HDM) reactions. To effectively construct a meso-macroporous catalyst, we employed a CTAB-guided in situ TEOS hydrolysis approach to prepare silica-coated γ-Al2O3@SiO2 composite supports. The silica shell incorporation significantly enhances specific surface area and reduces the metal–support interactions, thereby improving the dispersion of NiMo active components and boosting the deposition of metal impurity. Hence, the NiMo/Al2O3@SiO2 catalyst (2.8 wt.% NiO, 4.3 wt.% MoO3) exhibits much higher HDM activity than that of NiMo/Al2O3. This is evidenced by markedly higher demetallization rate constant (1.38 h−1) and turnover frequency (0.56 h−1) of the NiMo/Al2O3@SiO2. The NiMo/Al2O3@SiO2 catalyst further demonstrates excellent recyclability during sequential HDM reactions. This superior catalytic behavior stems from the hierarchical meso-macroporous structure, which simultaneously facilitates the deposition of metal impurities and mitigates deactivation by pore blockage. Full article
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12 pages, 2965 KiB  
Article
Tailoring Luminescence and Scintillation Properties of Tb3+-Doped LuYAGG Single Crystals for High-Performance Radiation Detection
by Prapon Lertloypanyachai, Prom Kantuptim, Eakapon Kaewnuam, Toshiaki Kunikata, Yusuke Endo, Weerapong Chewpraditkul, Takumi Kato, Daisuke Nakauchi, Noriaki Kawaguchi, Kenichi Watanabe and Takayuki Yanagida
Appl. Sci. 2025, 15(12), 6888; https://doi.org/10.3390/app15126888 - 18 Jun 2025
Viewed by 426
Abstract
In this study, Lu2.5Y0.5(Al2.5Ga2.5)O12 (LuYAGG) single-crystal scintillators doped with terbium ions (Tb3+) at concentrations of 0.5, 1, 5, and 10 mol% were successfully synthesized using the floating zone method. The structural, optical, [...] Read more.
In this study, Lu2.5Y0.5(Al2.5Ga2.5)O12 (LuYAGG) single-crystal scintillators doped with terbium ions (Tb3+) at concentrations of 0.5, 1, 5, and 10 mol% were successfully synthesized using the floating zone method. The structural, optical, photoluminescence (PL), and scintillation properties of the Tb3+-doped crystals were systematically investigated with a focus on their potential for high-performance scintillator applications. X-ray diffraction (XRD) confirmed the formation of a pure garnet phase without any secondary phases, indicating the successful incorporation of Tb3+ into the LuYAGG lattice. Optical transmittance spectra revealed high transparency in the visible range. Photoluminescence measurements showed characteristic Tb3+ emission peaks, with the strongest green emission observed from the 5D47F5 transition, particularly for the 5 mol% sample. The PL decay curves further confirmed that this concentration offers a favorable balance between radiative efficiency and minimal non-radiative losses. Under γ-ray excitation, the 5 mol% Tb3+-doped crystal exhibited the highest light yield, surpassing the performance of other concentrations and even outperforming Bi4Ge3O12 (BGO) in relative comparison, with an estimated yield of approximately 60,000 photons/MeV. Scintillation decay time analysis revealed that the 5 mol% sample also possessed the fastest decay component, indicating its superior capability for radiation detection. Although 10 mol% Tb3+ still showed good performance, slight quenching effects were observed, while lower concentrations (0.5 and 1 mol%) suffered from longer decay and lower emission efficiency due to limited activator density. These findings clearly identify with 5 mol% Tb3+ as the optimal dopant level in LuYAGG single crystals, offering a synergistic combination of high light yield and excellent optical transparency. This work highlights the strong potential of LuYAGG:Tb3+ as a promising candidate for the next-generation scintillator materials used in medical imaging, security scanning, and high-energy physics applications. Full article
(This article belongs to the Section Materials Science and Engineering)
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7 pages, 933 KiB  
Proceeding Paper
Hydrothermal Liquefaction of Pulp and Paper Mill Residues for Biocrude Production
by Toluwanimi Adetunji, Mohammad Yusuf, Pali Rosha and Hussameldin Ibrahim
Eng. Proc. 2024, 76(1), 108; https://doi.org/10.3390/engproc2024076108 - 5 Jun 2025
Viewed by 321
Abstract
The pulp and paper industry is one of the leading waste-generating industries globally. With the rich energy content of these wastes and many of these mills not paying attention/implementing efficient waste disposal methods, it has become imperative that research efforts on pulp and [...] Read more.
The pulp and paper industry is one of the leading waste-generating industries globally. With the rich energy content of these wastes and many of these mills not paying attention/implementing efficient waste disposal methods, it has become imperative that research efforts on pulp and paper waste valorization be performed; hence this paper. Hydrothermal liquefaction (HTL) technology was adopted due to its ability to transform wet biomass into biocrude. The research studied the effects of reaction parameters such as temperature, residence time, feed concentration, and catalysts on the yield of biocrude. While central composite design (CCD) was used in the design of the experiments, response surface methodology (RSM) was utilized for their optimization. The optimum parametric conditions obtained were the following: temperature: 340 °C; residence time: 56min; and feed concentration: 5%. Zeolite (HZSM-5), gamma-alumina (γ-Al2O3), and activated carbon were utilized as catalysts, and their performances with respect to biocrude yield improvement were evaluated. The order of catalytic effect on the biocrude yield was γ-Al2O3 (25.65%) > HZSM-5 (23.18%) > activated carbon (21.94%). Catalyst characterization was performed on the fresh and spent catalysts to study their properties and to make informed inferences on their impacts on biocrude yield. Based on the findings from this research, necessary conclusions and recommendations for future work are presented. Full article
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14 pages, 12484 KiB  
Article
Comparative Study on the Catalytic Ozonation of Biotreated Landfill Leachate Using γ-Al2O3-Based Catalysts Loaded with Different Metals
by Jiancheng Li, Liya Fu, Yin Yu, Yue Yuan, Hongbo Xi and Changyong Wu
Sustainability 2025, 17(10), 4376; https://doi.org/10.3390/su17104376 - 12 May 2025
Viewed by 407
Abstract
Global municipal solid waste (~2B tons/year) affects sustainability, as landfill and incineration face persistent leachate contamination, demanding effective management to advance water recycling and circular economies. Accelerated investigation of hybrid biocatalytic ozonation systems is imperative to enhance contaminant removal efficiency for stringent discharge [...] Read more.
Global municipal solid waste (~2B tons/year) affects sustainability, as landfill and incineration face persistent leachate contamination, demanding effective management to advance water recycling and circular economies. Accelerated investigation of hybrid biocatalytic ozonation systems is imperative to enhance contaminant removal efficiency for stringent discharge compliance. This study investigates the catalytic ozonation effects of γ-Al2O3-based catalysts loaded with different metals (Cu, Mn, Zn, Y, Ce, Fe, Mg) on the biochemical effluent of landfill leachate. The catalysts were synthesized via a mixed method and subsequently characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Pseudo-second-order kinetics revealed active metal loading’s impact on adsorption capacity, with Cu/γ-Al2O3 and Mg/γ-Al2O3 achieving the highest Qe (0.85). To elucidate differential degradation performance among the catalysts, the ozone/oxygen gas mixture was introduced at a controlled flow rate. Experimental results demonstrate that the Cu/γ-Al2O3 catalyst, exhibiting optimal comprehensive degradation performance, achieved COD and TOC removal efficiencies of 84.5% and 70.9%, respectively. UV–vis absorbance ratios revealed the following catalytic disparities: Mg/γ-Al2O3 achieved the highest aromatic compound removal efficiency; Ce/γ-Al2O3 excelled in macromolecular organics degradation. EEM-PARAFAC analysis revealed differential fluorophore removal: Cu/γ-Al2O3 exhibited broad efficacy across all five components, while Mg/γ-Al2O3 demonstrated optimal removal of C2 and C4, but showed limited efficacy toward C5. These findings provide important insights into selecting catalysts in practical engineering applications for landfill leachate treatment. This study aims to elucidate catalyst formulation-dependent degradation disparities, guiding water quality-specific catalyst selection to ultimately enhance catalytic ozonation efficiency. Full article
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21 pages, 15873 KiB  
Article
Structured Mesh-Type Pt/Mn/γ-Al2O3/Al Catalyst Enhanced the CO Oxidation at Room Temperature by In Situ Generation of Hydroxyl: Behavior and Mechanism
by Meijia Cao, Qingli Shu, Ran Zhang and Qi Zhang
Catalysts 2025, 15(5), 430; https://doi.org/10.3390/catal15050430 - 28 Apr 2025
Viewed by 737
Abstract
Nowadays, Pt-based catalysts are widely applied in carbon monoxide (CO) removal at room temperature. However, the effects of abundant hydroxyl groups (OH*) on the decomposition of intermediate products and catalyst durability have rarely been studied. In this work, a novel hydroxyl-rich structured mesh-type [...] Read more.
Nowadays, Pt-based catalysts are widely applied in carbon monoxide (CO) removal at room temperature. However, the effects of abundant hydroxyl groups (OH*) on the decomposition of intermediate products and catalyst durability have rarely been studied. In this work, a novel hydroxyl-rich structured mesh-type Pt/Mn/γ-Al2O3/Al catalyst using a water vapor treatment (WVT) strategy to generate OH* in situ was developed. Firstly, density functional theory (DFT) calculations indicated that Mn-modification enhanced the adsorption capacity of CO and reduced the work function and the energy barrier of the catalytic reaction. Meanwhile, the water molecule dissociation ability of the Pt catalyst was improved. Secondly, the effects of WVT on the selected catalysts were investigated, and a possible reaction mechanism was proposed. XPS, FTIR, and TG results showed that WVT increased the content of OH*. Moreover, in situ FTIR further indicated that the increase of OH* content could alter the reaction path (from carbonate to formate pathway), thus enhancing the activity and durability of the catalyst. The selected catalyst exhibited excellent durability with 100% conversion within 200 h for 1000 ppm CO at room temperature. Full article
(This article belongs to the Section Catalytic Materials)
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16 pages, 4236 KiB  
Article
Halloysite-Nanotube-Mediated High-Flux γ-Al2O3 Ultrafiltration Membranes for Semiconductor Wastewater Treatment
by Shining Geng, Dazhi Chen, Zhenghua Guo, Qian Li, Manyu Wen, Jiahui Wang, Kaidi Guo, Jing Wang, Yu Wang, Liang Yu, Xinglong Li and Xiaohu Li
Membranes 2025, 15(5), 130; https://doi.org/10.3390/membranes15050130 - 27 Apr 2025
Viewed by 779
Abstract
The wastewater from Chemical Mechanical Polishing (CMP) generated in the semiconductor industry contains a significant concentration of suspended particles and necessitates rigorous treatment to meet environmental standards. Ceramic ultrafiltration membranes offer significant advantages in treating such high-solid wastewater, including a high separation efficiency, [...] Read more.
The wastewater from Chemical Mechanical Polishing (CMP) generated in the semiconductor industry contains a significant concentration of suspended particles and necessitates rigorous treatment to meet environmental standards. Ceramic ultrafiltration membranes offer significant advantages in treating such high-solid wastewater, including a high separation efficiency, environmental friendliness, and straightforward cleaning and maintenance. However, the preparation of high-precision ceramic ultrafiltration membranes with a smaller pore size (usually <20 nm) is very complicated, requiring the repeated construction of transition layers, which not only increases the time and economic costs of manufacturing but also leads to an elevated transport resistance. In this work, halloysite nanotubes (HNTs), characterized by their high aspect ratio and lumen structure, were utilized to create a high-porosity transition layer using a spray-coating technique, onto which a γ-Al2O3 ultrafiltration selective layer was subsequently coated. Compared to the conventional α-Al2O3 transition multilayers, the HNTs-derived transition layer not only had an improved porosity but also had a reduced pore size. As such, this strategy tended to simplify the preparation process for the ceramic membranes while reducing the transport resistance. The resulting high-flux γ-Al2O3 ultrafiltration membranes were used for the high-efficiency treatment of CMP wastewater, and the fouling behaviors were investigated. As expected, the HNTs-mediated γ-Al2O3 ultrafiltration membranes exhibited excellent water flux (126 LMH) and high rejection (99.4%) of inorganic particles in different solvent systems. In addition, such membranes demonstrated good operation stability and regeneration performance, showing promise for their application in the high-efficiency treatment of CMP wastewater in the semiconductor industry. Full article
(This article belongs to the Section Membrane Applications for Water Treatment)
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16 pages, 4641 KiB  
Article
Optimizing the High-Temperature Oxidation Resistance of Nb-Si-Based Alloys by Adding Different Ti/Mo/Hf Elements
by Youwei Zhang, Zhongde Shan, Lei Luo, Zhaobo Li, Xiao Liang, Yanqing Su, Tao Yang, Yong Zang and Dehua Jin
Metals 2025, 15(4), 439; https://doi.org/10.3390/met15040439 - 14 Apr 2025
Viewed by 453
Abstract
As a candidate material for turbine blades in aerospace engines, Nb-Si-based alloys have attracted significant research attention due to their high melting point and low density. However, their poor high-temperature oxidation resistance limits practical applications. Different alloying elements, including Ti, Mo, and Hf, [...] Read more.
As a candidate material for turbine blades in aerospace engines, Nb-Si-based alloys have attracted significant research attention due to their high melting point and low density. However, their poor high-temperature oxidation resistance limits practical applications. Different alloying elements, including Ti, Mo, and Hf, were added to Nb-Si-based alloys to study the microstructural evolution of alloys. Additionally, the oxidation behavior and the oxidation kinetics of different alloys, as well as the morphology and microstructure of oxide scale and interior alloys at 1523 K from 1 h to 20 h were analyzed systematically. The current findings indicated that the Mo element is more conducive to promoting the formation of high-temperature precipitates of β-Nb5Si3 than the Ti and Hf elements. Inversely, the Ti element tends to cause the transition from high-temperature-phase β-Nb5Si3 to low-temperature-phase α-Nb5Si3, while the Hf element improves the appearance of the γ-Nb5Si3 phase but inhibits the other phases and refines the primary Nbss effectively. Noteworthily, compared with the oxidation weight gain of different alloys, Nb-16Si-20Ti-5Mo-3Hf-2Al-2Cr alloy has excellent high-temperature oxidation resistance, in which the oxidation products are TiNb2O7, Nb2O5, SiO2, TiO2, and HfO2. It can be determined that in the oxidation process, the Ti element will preferentially form an oxide film of TiO2, thereby wrapping around the matrix phases, protecting the matrix, and improving the antioxidant capacity, while the Hf element can form an infinite solid solution with the matrix and consume the small number of oxygen atoms entering the matrix, so as to achieve the effect of improving the oxidation resistance. Full article
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