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45 pages, 13793 KB  
Article
Conceptual Design and Integrated Parametric Framework for Aerodynamic Optimization of Morphing Subsonic Blended-Wing-Body UAVs
by Liguang Kang, Sandeep Suresh Babu, Muhammet Muaz Yalçın, Abdel-Hamid Ismail Mourad and Mostafa S. A. ElSayed
Appl. Mech. 2026, 7(1), 5; https://doi.org/10.3390/applmech7010005 - 12 Jan 2026
Abstract
This paper presents a unified aerodynamic design and optimization framework for morphing Blended-Wing-Body (BWB) Unmanned Aerial Vehicles (UAVs) operating in subsonic and near-transonic regimes. The proposed framework integrates parametric CAD modeling, Computational Fluid Dynamics (CFD), and surrogate-based optimization using Response Surface Methodology (RSM) [...] Read more.
This paper presents a unified aerodynamic design and optimization framework for morphing Blended-Wing-Body (BWB) Unmanned Aerial Vehicles (UAVs) operating in subsonic and near-transonic regimes. The proposed framework integrates parametric CAD modeling, Computational Fluid Dynamics (CFD), and surrogate-based optimization using Response Surface Methodology (RSM) to establish a generalized approach for geometry-driven aerodynamic design under multi-Mach conditions. The study integrates classical aerodynamic principles with modern surrogate-based optimization to show that adaptive morphing geometries can maintain efficiency across varied flight conditions, establishing a scalable and physically grounded framework that advances real-time, high-performance aerodynamic adaptation for next-generation BWB UAVs. The methodology formulates the optimization problem as drag minimization under constant lift and wetted-area constraints, enabling systematic sensitivity analysis of key geometric parameters, including sweep, taper, and twist across varying flow regimes. Theoretical trends are established, showing that geometric twist and taper dominate lift variations at low Mach numbers, whereas sweep angle becomes increasingly significant as compressibility effects intensify. To validate the framework, a representative BWB UAV was optimized at Mach 0.2, 0.4, and 0.8 using a parametric ANSYS Workbench environment. Results demonstrated up to a 56% improvement in lift-to-drag ratio relative to an equivalent conventional UAV and confirmed the theoretical predictions regarding the Mach-dependent aerodynamic sensitivities. The framework provides a reusable foundation for conceptual design and optimization of morphing aircraft, offering practical guidelines for multi-regime performance enhancement and early-stage design integration. Full article
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15 pages, 5847 KB  
Article
Analytical Homogenization Approach for Double-Wall Corrugated Cardboard Incorporating Constituent Layer Characterization
by Mohamed-Fouad Maouche and Mabrouk Hecini
Appl. Mech. 2026, 7(1), 4; https://doi.org/10.3390/applmech7010004 - 9 Jan 2026
Viewed by 71
Abstract
This work presents an analytical homogenization model developed to predict the tensile and bending behavior of double-wall corrugated cardboard. The proposed approach replaces the complex three-dimensional geometry, composed of five paper layers, with an equivalent two-dimensional homogenized plate. Based on lamination theory and [...] Read more.
This work presents an analytical homogenization model developed to predict the tensile and bending behavior of double-wall corrugated cardboard. The proposed approach replaces the complex three-dimensional geometry, composed of five paper layers, with an equivalent two-dimensional homogenized plate. Based on lamination theory and enhanced by sandwich structure theory, the model accurately captures the orthotropic behavior of the material. To achieve this objective, three configurations of double-wall corrugated cardboard were investigated: KRAFT LINER (KL), DUOSAICA (DS), and AUSTRO LINER (AL). A comprehensive experimental characterization campaign was conducted, including physical analyses (density measurement, SEM imaging, and XRD analysis) and mechanical testing (tensile tests), to determine the input parameters required for the homogenization process. The proposed model significantly reduces geometric complexity and computational cost while maintaining excellent predictive accuracy. Validation was performed by comparing the results of a 3D finite element model (ANSYS-19.2) with those obtained from the homogenized H-2D model. The differences between both approaches remained systematically below 2%, confirming the ability of the H-2D model to accurately reproduce the axial and flexural stiffnesses of double-wall corrugated cardboard. The methodology provides a reliable and efficient framework specifically dedicated to the mechanical analysis and optimization of corrugated cardboard structures used in packaging applications. Full article
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15 pages, 3118 KB  
Article
Fracture-Toughness-Based Methodology for Determination of 3D-Printed Specimen Using Digital Image Correlation
by Ali Makke, Julien Gardan, Naman Recho and Marouene Zouaoui
Appl. Mech. 2026, 7(1), 3; https://doi.org/10.3390/applmech7010003 - 2 Jan 2026
Viewed by 163
Abstract
This methodology investigates the determination of the fracture toughness of 3D-printed specimens under monotonic loading conditions. The application is based on the use of a Single Edge Notch Bending (SENB) specimen made by a 3D-printing process (17-4PH stainless steel). The load–displacement curves exhibited [...] Read more.
This methodology investigates the determination of the fracture toughness of 3D-printed specimens under monotonic loading conditions. The application is based on the use of a Single Edge Notch Bending (SENB) specimen made by a 3D-printing process (17-4PH stainless steel). The load–displacement curves exhibited linear behavior until crack initiation, indicating that the Linear Elastic Fracture Mechanics (LEFM) can be used under a small-scale yielding assumption. This study extends a previous methodology, originally applied to a polymer, to a metal additively manufactured material. The methodology established in the paper represents a major outcome: the ability to characterize the fracture toughness of the material. This study extends our previous Digital Image Correlation-based methodology from thermoplastic polymers to 17-4PH stainless steel produced by metal additive manufacturing (ADAM). Its novelty lies in combining DIC with a finite element sub-model to evaluate fracture parameters, enabling accurate crack initiation detection in challenging metal AM specimens, and providing a methodology that can be generalized to other metals and AM processes. The aim of this study is to establish a robust DIC-based methodology for the identification of crack initiation and the determination of fracture toughness parameters (K_IC and J) in 3D-printed 17-4PH stainless steel produced by the ADAM process. Full article
(This article belongs to the Topic Advances in Manufacturing and Mechanics of Materials)
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25 pages, 4674 KB  
Article
Numerical Modeling of Thermomechanics of Antifriction Polymers in Viscoelastic and Elastic-Viscoplastic Formulations
by Anastasia P. Bogdanova, Anna A. Kamenskikh, Andrey R. Muhametshin and Yuriy O. Nosov
Appl. Mech. 2026, 7(1), 2; https://doi.org/10.3390/applmech7010002 - 24 Dec 2025
Viewed by 156
Abstract
The present article relates to the description of phenomenological relations of amorphous material behavior within the framework of viscoelasticity and elastic-viscoplasticity theory, as well as to the creation of its digital analog. Ultra-high-molecular-weight polyethylene (UHMWPE) is considered in the study. The model is [...] Read more.
The present article relates to the description of phenomenological relations of amorphous material behavior within the framework of viscoelasticity and elastic-viscoplasticity theory, as well as to the creation of its digital analog. Ultra-high-molecular-weight polyethylene (UHMWPE) is considered in the study. The model is based on the results of a series of experimental studies. Free compression of cylindrical specimens in a wide range of temperatures [−40; +80] °C and strain rates [0.1; 4] mm/min was performed. Cylindrical specimens were also used to determine the thermal expansion coefficient of the material. Dynamic mechanical analysis (DMA) was performed on rectangular specimens using a three-point bending configuration. Maxwell and Anand models were used to describe the material behavior. In the framework of the study, the temperature dependence of a number of parameters was established. This influenced the mathematical formulation of the Anand model, which was adapted by introducing the temperature dependence of the activation energy, the initial deformation resistance, and the strain rate sensitivity coefficient. Testing of the material models was carried out in the process of analyzing the deformation of a spherical bridge bearing with a multi-cycle periodic load. The load corresponded to the movement of a train on a bridge structure, without taking into account vibrations. It is shown that the viscoelastic model does not describe the behavior of the material accurately enough for a quantitative analysis of the stress–strain state of the structure. It is necessary to move on to more complex models of material behavior to minimize the discrepancy between the digital analog and the real structure; it has been established that taking into account plastic deformation while describing UHMWPE would allow this to be performed. Full article
(This article belongs to the Special Issue Cutting-Edge Developments in Computational and Experimental Mechanics)
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23 pages, 5456 KB  
Article
Numerical Simulation of Fluid–Structure Interaction in Wind Turbines: A Reduced-Order Approach via Periodic Modeling and Substructuring
by Harouna Illou Abdoulaye and Rabii El Maani
Appl. Mech. 2026, 7(1), 1; https://doi.org/10.3390/applmech7010001 - 23 Dec 2025
Viewed by 227
Abstract
This paper presents a numerical study of fluid–structure interaction (FSI) applied to wind turbines, combining computational fluid dynamics (CFD) and finite element analysis (FEA). The study focuses on a 3D wind turbine blade inspired by the GE 1.5XLE model. The blade features a [...] Read more.
This paper presents a numerical study of fluid–structure interaction (FSI) applied to wind turbines, combining computational fluid dynamics (CFD) and finite element analysis (FEA). The study focuses on a 3D wind turbine blade inspired by the GE 1.5XLE model. The blade features a twisted geometry with S818, S825, and S826 aerodynamic profiles, and is made of an orthotropic composite material with variable thickness and an internal spar. The fluid domain is defined by two circular sections upstream and downstream, aligned along the Z-axis. Simulations are performed under a wind speed of 12 m/s and a rotational speed of −2.22 rad/s (Tip Speed Ratio (TSR) = 8), with air modeled as an incompressible fluid at ambient temperature. On the CFD side, a periodic and symmetric modeling approach is applied, reducing the fluid domain to one-third of the full configuration by simulating flow around a single blade and extrapolating results to the remaining ones. This method achieves a 47% reduction in computation time while maintaining high accuracy in aerodynamic results. On the FEA side, spar condensation is performed by creating a superelement using the substructuring method. This strategy reduces structural computation time by 45% while preserving reliable predictions of displacements, stresses, and natural frequencies. These results confirm the effectiveness of the proposed techniques for accurate and computationally efficient aeroelastic simulations. Full article
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11 pages, 721 KB  
Communication
A Creep Model with a Real Structural Parameter for Deformable Solids
by Rafael Shaikhutdinov
Appl. Mech. 2025, 6(4), 91; https://doi.org/10.3390/applmech6040091 - 17 Dec 2025
Viewed by 205
Abstract
Creep in metals as a phenomenon has been comprehensively studied in solid mechanics as well as in materials science. This interest stems from two key motivations: assessing the strength characteristics of components subjected to prolonged exposure at high temperatures and enhancing our understanding [...] Read more.
Creep in metals as a phenomenon has been comprehensively studied in solid mechanics as well as in materials science. This interest stems from two key motivations: assessing the strength characteristics of components subjected to prolonged exposure at high temperatures and enhancing our understanding of plastic deformation mechanisms. As it is known, the mechanics of deformable solids employ constitutive equations when describing creep behavior, whereas strength physics utilize models aimed at quantifying a particular creep deformation mechanism or mechanisms in novel materials and to predict the performance of the parts manufactured from them. However, such models are rarely encountered within traditional mechanics problem-solving frameworks. To bridge this gap, this study demonstrates how some classic boundary value problems can incorporate the kinetic equation of a metal creep model with a real structural parameter derived from the theory of irreversible deformations. The main derivation steps and numerical solutions are provided for steady and transient creep conditions, along with visualizations illustrating the distribution of actual structural parameters. This research outlines promising pathways for incorporating diverse structural creep models—typically associated with materials science—into solid mechanics. These findings lay the groundwork for more accurate predictions of evolving material properties in applications where creep deformations play a critical role. Full article
(This article belongs to the Collection Fracture, Fatigue, and Wear)
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24 pages, 4737 KB  
Article
Investigation of Mechanical Behavior and Damage Mechanisms in Synthetic and Bio-Based Sandwich Composites Using Acoustic Emission
by Hana Driss, Abderrahim El Mahi, Mourad Bentahar, Moez Beyaoui and Mohamed Haddar
Appl. Mech. 2025, 6(4), 90; https://doi.org/10.3390/applmech6040090 - 12 Dec 2025
Viewed by 255
Abstract
This paper presents the mechanical characterisation of sandwich composites. Different specimen configurations have been tested with a three-point bending load and their mechanical behavior has been discussed. In addition, the acoustic emission technique was used to detect the onset of damage mechanisms and [...] Read more.
This paper presents the mechanical characterisation of sandwich composites. Different specimen configurations have been tested with a three-point bending load and their mechanical behavior has been discussed. In addition, the acoustic emission technique was used to detect the onset of damage mechanisms and to monitor their evolution. The proposed analysis is based on processing recorded acoustic emission bursts. An unsupervised classification approach, combining the k-means algorithm with Principal Component Analysis (PCA), is used to group the detected acoustic events. The cluster analysis of the acquired data allows for correlation with the damage mechanisms occurring in sandwich composites. In addition to the advantages of multivariate data analysis, the results highlight the influence of sensor placement on the analysis of damage mechanisms is investigated. A suitable sensor configuration is proposed to improve the detection of acoustic emission activity. The originality of this work lies in the combined mechanical–AE interpretation that provides new insight into the damage behaviour of both a synthetic and a bio-based sandwich material. The comparative analysis of these two types of materials, coupled with a dedicated evaluation of sensor placement effects on defect detection, offers a contribution not previously reported in the literature. Full article
(This article belongs to the Collection Fracture, Fatigue, and Wear)
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17 pages, 870 KB  
Article
Degradable Solute Transport in Porous Media with Variable Hydrodynamic Dispersion
by Bekzodjon Fayziev, Otabek Sagdullaev, Shukhrat Djalilov, Odil Khaydarov, Jabbor Mustofoqulov, Erkin Akhmedov, Asror Mustafakulov and Akbar Toyirov
Appl. Mech. 2025, 6(4), 89; https://doi.org/10.3390/applmech6040089 - 10 Dec 2025
Viewed by 243
Abstract
Degradable solute transport in porous media significantly influences various ecological, geological, and industrial processes. In this paper, a mathematical model for solute transport in porous media with varying hydrodynamic dispersion is examined, integrating balance and kinetic equations alongside initial and boundary conditions. The [...] Read more.
Degradable solute transport in porous media significantly influences various ecological, geological, and industrial processes. In this paper, a mathematical model for solute transport in porous media with varying hydrodynamic dispersion is examined, integrating balance and kinetic equations alongside initial and boundary conditions. The model is enhanced by include variable hydrodynamic dispersion. Numerical approaches are utilized to address the problem, and a solution algorithm founded on the finite difference method is introduced. Computer simulations are conducted to examine the impact of different model parameters on solute transport, and the findings are evaluated. Numerical tests were performed for constant dispersion and three representative spatially variable forms—exponential, linear, and parabolic—for same other model parameters. Simulations show that neglecting diffusion/dispersion significantly delays the transport of material and underestimates both aqueous concentrations and adsorbed reserves. The results demonstrate that accounting for variable hydrodynamic dispersion significantly enhances the accuracy of solute transport predictions. The exponential form of dispersion produces stronger spreading effects, while the linear and parabolic forms show moderate variations. These findings underline the importance of incorporating scale-dependent dispersion in modeling contaminant migration in porous media. Full article
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25 pages, 4344 KB  
Article
Mechanical Behavior of Thermoplastic Unidirectional-Tape-Reinforced Polycarbonate Produced by Additive Manufacturing: Experimental Analysis and Practical Numerical Modeling
by Hagen Bankwitz, Jörg Matthes and Jörg Hübler
Appl. Mech. 2025, 6(4), 88; https://doi.org/10.3390/applmech6040088 - 9 Dec 2025
Viewed by 472
Abstract
Additive Manufacturing (AM) using Fused Layer Modelling (FLM) often results in polymer components with limited and highly anisotropic mechanical properties, exhibiting structural weaknesses in the layer direction (Z-direction) due to low interlaminar adhesion. The main objective of this work was to investigate and [...] Read more.
Additive Manufacturing (AM) using Fused Layer Modelling (FLM) often results in polymer components with limited and highly anisotropic mechanical properties, exhibiting structural weaknesses in the layer direction (Z-direction) due to low interlaminar adhesion. The main objective of this work was to investigate and quantify these mechanical limitations and to develop strategies for their mitigation. Specifically, this study aimed to (1) characterize the anisotropic behavior of unreinforced Polycarbonate (PC) components, (2) evaluate the effect of continuous, unidirectional (UD) carbon fiber tape reinforcement on mechanical performance, and (3) validate experimental findings through Finite Element Method (FEM) simulations to support predictive modeling of reinforced FLM structures. Methods involved experimental tensile and 3-point bending tests on specimens printed in all three spatial directions (X, Y, Z), validated against FEM simulations in ANSYS Composite PrepPost (ACP) using an orthotropic material model and the Hashin failure criterion. Results showed unreinforced samples had a pronounced anisotropy, with tensile strength reduced by over 70% in the Z direction. UD tape integration nearly eliminated this orthotropic behavior and led to strength gains of over 400% in tensile and flexural strength in the Z-direction. The FEM simulations showed very good agreement regarding initial stiffness and failure load. Targeted UD tape reinforcement effectively compensates for the weaknesses of FLM structures, although the quality of the tape–matrix bond and process reproducibility remain decisive factors for the reliability of the composite system, underscoring the necessity for targeted process optimization. Full article
(This article belongs to the Special Issue Cutting-Edge Developments in Computational and Experimental Mechanics)
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18 pages, 1303 KB  
Article
Timoshenko Theories in the Analysis of Cantilever Beams Subjected to End Mass and Dynamic End Moment
by Maria Anna De Rosa and Maria Lippiello
Appl. Mech. 2025, 6(4), 87; https://doi.org/10.3390/applmech6040087 - 4 Dec 2025
Viewed by 488
Abstract
This paper investigates the effects of shear deformation on the flutter and divergence instabilities of a cantilever beam subjected to a concentrated mass and applied dynamic couple. The beam is modeled using classical and truncated Timoshenko beam theory, accounting for both shear deformation [...] Read more.
This paper investigates the effects of shear deformation on the flutter and divergence instabilities of a cantilever beam subjected to a concentrated mass and applied dynamic couple. The beam is modeled using classical and truncated Timoshenko beam theory, accounting for both shear deformation and rotary inertia. The inclusion of rotary inertia is shown to significantly influence the dynamic response, particularly for beams with greater thickness. According to Hamilton’s principle, the equations of motion for the cantilevered beam are derived, applying both classical and truncated Timoshenko beam theories. Auxiliary functions are utilized to solve the resulting system analytically. Various numerical examples are presented, illustrating typical results to demonstrate the effectiveness of the proposed approach. The numerical findings show significant convergence and computational effectiveness. The effect of the location of a concentrated mass and the dynamic couple applied at the free end is analyzed for various beam slenderness ratios and curvature positions, emphasizing their impact on modifying the critical instability limits. To highlight the significance of shear effects, a comparison is made between the outcomes of the Timoshenko model and those of the Euler-Bernoulli beam model, showing notable variations in the anticipated divergence and flutter stability characteristics. All the examples were executed using both classical theory and the truncated Timoshenko theory, and the findings indicated a remarkable level of convergence. Finally, a numerical comparisons with literature papers was performed. The results achieved showed strong alignment. Full article
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35 pages, 1130 KB  
Article
Five-Dimensional Euler Equations for Rotating Bodies
by Vladimir Kobelev
Appl. Mech. 2025, 6(4), 86; https://doi.org/10.3390/applmech6040086 - 4 Dec 2025
Viewed by 273
Abstract
This manuscript examines the rotational dynamics of rigid bodies in five-dimensional Euclidean space. This results in ten coupled nonlinear differential equations for angular velocities. Restricting rotations along certain axes reduces the 5D equations to sets of 4D Euler equations, which collapse to the [...] Read more.
This manuscript examines the rotational dynamics of rigid bodies in five-dimensional Euclidean space. This results in ten coupled nonlinear differential equations for angular velocities. Restricting rotations along certain axes reduces the 5D equations to sets of 4D Euler equations, which collapse to the classical 3D Euler equations. This demonstrates consistency with established mechanics. For bodies with equal principal moments of inertia (e.g., hyperspheres and Platonic solids), the rotation velocities remain constant over time. In cases with six equal and four distinct inertia moments, the solutions exhibit harmonic oscillations with frequencies determined by the initial conditions. Rotations are stable when the body spins around an axis with the largest or smallest principal moment of inertia, thus extending classical stability criteria into higher dimensions. This study defines a 5D angular momentum operator and derives commutation relations, thereby generalizing the familiar 3D and 4D cases. Additionally, it discusses the role of Pauli matrices in 5D and the implications for spin as an intrinsic property. While mathematically consistent, the hypothesis of a fifth spatial dimension is ultimately rejected since it contradicts experimental evidence. This work is valuable mainly as a theoretical framework for understanding spin and symmetry. This paper extends Euler’s equations to five dimensions (5D), demonstrates their reduction to four dimensions (4D) and three dimensions (3D), provides closed-form and oscillatory solutions under specific inertia conditions, analyzes stability, and explores quantum mechanical implications. Ultimately, it concludes that 5D space is not physically viable. Full article
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20 pages, 3715 KB  
Article
Static Analysis Method and Structural Optimization of Box-Type Subgrade for High-Speed Railways
by Jianfeng Fang, Gentian Hong, Xin Wen, Runmin Wang, Qiang Shentu, Tao Chen and Weichao Li
Appl. Mech. 2025, 6(4), 85; https://doi.org/10.3390/applmech6040085 - 3 Dec 2025
Viewed by 460
Abstract
A method based on a statically indeterminate planar frame model was developed for the analysis and evaluation of box-type subgrade structures in high-speed railways. The objective of this study is to establish a concise and mechanically rigorous framework capable of quantifying the effects [...] Read more.
A method based on a statically indeterminate planar frame model was developed for the analysis and evaluation of box-type subgrade structures in high-speed railways. The objective of this study is to establish a concise and mechanically rigorous framework capable of quantifying the effects of key geometric parameters on bending moments, shear forces, and slab deflection, thereby providing guidance for structural refinement. Symbolic derivation and structural mechanics theory are combined to formulate the analytical model, and finite element simulations in Abaqus are used to verify the theoretical predictions under the design loads of the Quzhou–Lishui railway section located between Quzhou City and Lishui City in Zhejiang Province, China. Key findings show the maximum bending moments at the slab center and web-slab junction, reaching 14,818 kN·m, and the maximum shear forces of 16,934 kN at the web-slab junction. The top slab center showed the maximum deflection, approximately 7.5 × 10−2 mm. Simulation errors were below 5%. The optimization results recommend a web spacing of 4.5–5 m and a web height of 5–8 m. In an engineering case, reducing the web spacing from 6 m to 5 m and adjusting the web height from 7 m to 6.5 m dropped the top-slab mid-span bending moment from 10,628 kN·m to 5603 kN·m (an 89.7% reduction). Concrete use fell by 2.61% (from 24,900 to 24,250 m3/km), and overall costs dropped by about 5%. These findings demonstrate that the proposed analytical method provides an effective basis for rational parameter selection and preliminary structural design of box-type railway subgrades. Full article
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35 pages, 3149 KB  
Article
Exploring the Potential of Physics-Informed Neural Networks for the Structural Analysis of 2D Frame Structures
by Felix Deckert, Lukas Lippold, Thomas Most and Carsten Könke
Appl. Mech. 2025, 6(4), 84; https://doi.org/10.3390/applmech6040084 - 24 Nov 2025
Viewed by 1221
Abstract
Within the present paper, Physics-Informed Neural Networks (PINN) are investigated for the analysis of frame structures in two dimensions. The individual structural elements are represented by Euler–Bernoulli beams with additional axial stiffness. The transverse and axial displacements are approximated by individual neural networks [...] Read more.
Within the present paper, Physics-Informed Neural Networks (PINN) are investigated for the analysis of frame structures in two dimensions. The individual structural elements are represented by Euler–Bernoulli beams with additional axial stiffness. The transverse and axial displacements are approximated by individual neural networks and the differential equations are considered by minimizing a joined global loss function within the simultaneous training process. The boundary conditions at the supports of the structure and the coupling conditions at the element connections are considered in the global loss function and specific weighting factors are defined and tuned within the training. The combination of several structural elements within one analysis by training a set of neural networks simultaneously by a joined loss function is the main novelty of the current study. The formulation of coupling conditions for different scenarios is illustrated. Additionally, a nondimensionalization approach is introduced in order to achieve an automatic scaling of the individual loss function terms. Several examples have been investigated as follows: a simple beam structure first with quadratic load and second with varying cross-section properties is analyzed with respect to the convergency of the networks accuracy compared to the analytical solutions. Two more sophisticated examples with several elements connected at rigid corners were investigated, where the fulfillment of the consistency of the displacements and the equilibrium conditions of the internal forces is a crucial condition within the loss function of the network training. The results of the PINN framework are verified successfully with traditional finite element solutions for the presented examples. Nevertheless, the weighting of the individual loss function terms is the crucial point in the presented approach, which will be discussed in the paper. Full article
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19 pages, 2686 KB  
Article
The Method of Cleaning Cutting Fluid Using Ultrasonic Treatment
by Anna Kim, Adil Kadyrov, Kirill Sinelnikov, Karibek Sherov and Vassiliy Yurchenko
Appl. Mech. 2025, 6(4), 83; https://doi.org/10.3390/applmech6040083 - 18 Nov 2025
Viewed by 724
Abstract
Cutting fluids are widely used in mechanical engineering to reduce friction and heat generation during metal machining. However, during operation, these fluids become contaminated with metal particles, dust, and microorganisms, leading to degradation of their functional properties and environmental concerns. This study investigates [...] Read more.
Cutting fluids are widely used in mechanical engineering to reduce friction and heat generation during metal machining. However, during operation, these fluids become contaminated with metal particles, dust, and microorganisms, leading to degradation of their functional properties and environmental concerns. This study investigates the ultrasonic cleaning and regeneration of contaminated cutting fluids. A rheological model of the elastic–viscous medium was analyzed, and a physical model describing the ultrasonic cleaning mechanism was proposed. Experimental investigations were conducted to validate the theoretical assumptions. The results confirmed that ultrasonic treatment promotes dispersion and phase separation of the fluid, removes putrefactive odor, and partially destroys microorganisms. The regenerated fluid exhibited enhanced clarity and stability compared with the contaminated samples. The findings contribute to a deeper understanding of the physicochemical processes occurring during ultrasonic treatment and demonstrate the potential of this method for sustainable reuse of cutting fluids in industrial applications. Full article
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14 pages, 2504 KB  
Article
Comparative Study of Single Cyclone Validation and Predictive Simulation of Multi-Cyclone Configurations
by Mihaela Constantin, Cătălina Dobre, Anca Chelmuș, Nicolae Băran, Daniel Taban, Beatrice Ibrean, Daniel Dima and Mugurel Oprea
Appl. Mech. 2025, 6(4), 82; https://doi.org/10.3390/applmech6040082 - 4 Nov 2025
Viewed by 644
Abstract
Cyclone separators are widely used for gas–solid separation due to their robustness and low operating cost. This study focuses on the experimental validation of a single cyclone configuration and the development of a MATLAB-based numerical framework. The model employs a Euler–Lagrange approach to [...] Read more.
Cyclone separators are widely used for gas–solid separation due to their robustness and low operating cost. This study focuses on the experimental validation of a single cyclone configuration and the development of a MATLAB-based numerical framework. The model employs a Euler–Lagrange approach to capture centrifugal, drag, and gravitational forces acting on spherical polyethylene particles (D = 5 mm). Laboratory-scale measurements of airflow, pressure drop, and separation efficiency showed strong agreement with the numerical model (deviation < 6%), confirming its reliability for the single cyclone case. Beyond this validated framework, exploratory simulations were carried out for series and parallel cyclone configurations to provide predictive insights into possible design trade-offs. Unlike high-fidelity CFD–DEM models, which are computationally intensive and allow detailed turbulence and particle–particle interactions, the present MATLAB model is simplified but transparent and fast to implement. Its originality lies in demonstrating a low-cost, experimentally calibrated tool that can support preliminary design decisions. The multi-cyclone results should be interpreted as predictive trends, as no direct experimental validation was possible within the present setup. These findings offer preliminary guidance for balancing efficiency, energy demand, and throughput in applied mechanics of multiphase flow systems. Full article
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