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Open AccessArticle

Analysis of Stress Relaxation in Bulk and Porous Ultra-High Molecular Weight Polyethylene (UHMWPE)

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Eugene S. Statnik

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Alexey I. Salimon

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Yulia E. Gorshkova

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Natallia S. Kaladzinskaya

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Ludmila V. Markova

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Alexander M. Korsunsky

Polymers 2022, 14(24), 5374; https://doi.org/10.3390/polym14245374 - 08 Dec 2022

Viewed by 831

Abstract

The reported study was devoted to the investigation of viscoelastic behavior for solid and porous ultra-high molecular weight polyethylene (UHMWPE) under compression. The obtained experimental stress curves were interpreted using a two-term Prony series to represent the superposition of two coexisting activation processes [...] Read more.

The reported study was devoted to the investigation of viscoelastic behavior for solid and porous ultra-high molecular weight polyethylene (UHMWPE) under compression. The obtained experimental stress curves were interpreted using a two-term Prony series to represent the superposition of two coexisting activation processes corresponding to long molecular (~160 s) and short structural (~20 s) time scales, respectively, leading to good statistical correlation with the observations. In the case of porous polymer, the internal strain redistribution during relaxation was quantified using digital image correlation (DIC) analysis. The strongly inhomogeneous deformation of the porous polymer was found not to affect the relaxation times. To illustrate the possibility of generalizing the results to three dimensions, X-ray tomography was used to examine the porous structure relaxation at the macro- and micro-scale levels. DIC analysis revealed positive correlation between the applied force and relative density. The apparent stiffness variation for UHMWPE foams with mixed open and closed cells was described using a newly proposed three-term expression. Furthermore, in situ tensile loading and X-ray scattering study was applied for isotropic solid UHMWPE specimens to investigate the evolution of internal structure and orientation during drawing and stress relaxation in another loading mode. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Open AccessArticle

Low-Temperature Mechanical Properties of High-Density and Low-Density Polyethylene and Their Blends

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Polymers 2021, 13(11), 1821; https://doi.org/10.3390/polym13111821 - 31 May 2021

Cited by 17 | Viewed by 3746

Abstract

Low-temperature properties of high-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), and their blends were studied. The analyzed low-temperature mechanical properties involve the deformation resistance and impact strength characteristics. HDPE is a bimodal ethylene/1-hexene copolymer; LDPE is a branched ethylene homopolymer [...] Read more.

Low-temperature properties of high-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), and their blends were studied. The analyzed low-temperature mechanical properties involve the deformation resistance and impact strength characteristics. HDPE is a bimodal ethylene/1-hexene copolymer; LDPE is a branched ethylene homopolymer containing short-chain branches of different length; LLDPE is a binary ethylene/1-butene copolymer and an ethylene/1-butene/1-hexene terpolymer. The samples of copolymers and their blends were studied by gel permeation chromatography (GPC), differential scanning calorimetry (DSC), ¹³C NMR spectroscopy, and dynamic mechanical analysis (DMA) using testing machines equipped with a cryochamber. It is proposed that such parameters as “relative elongation at break at −45 °C” and “Izod impact strength at −40 °C” are used instead of the ductile-to-brittle transition temperature to assess frost resistance properties because these parameters are more sensitive to deformation and impact at subzero temperatures for HDPE. LLDPE is shown to exhibit higher relative elongation at break at −45 °C and Izod impact strength at −20 ÷ 60 °C compared to those of LDPE. LLDPE terpolymer added to HDPE (at a content ≥ 25 wt.%) simultaneously increases flow properties and improves tensile properties of the blend at −45 °C. Changes in low-temperature properties as a function of molecular weight, MWD, crystallinity, and branch content were determined for HDPE, LLDPE, and their blends. The DMA data prove the resulting dependences. The reported findings allow one to understand and predict mechanical properties in the HDPE–LLDPE systems at subzero temperatures. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Open AccessArticle

On the Structural Peculiarities of Self-Reinforced Composite Materials Based on UHMWPE Fibers

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Alexander M. Korsunsky

Polymers 2021, 13(9), 1408; https://doi.org/10.3390/polym13091408 - 27 Apr 2021

Cited by 5 | Viewed by 1959

Abstract

The structure of self-reinforced composites (SRCs) based on ultra-high molecular weight polyethylene (UHMWPE) was studied by means of Wide-Angle X-ray Scattering (WAXS), X-ray tomography, Raman spectroscopy, Scanning Electron Microscopy (SEM) and in situ tensile testing in combination with advanced processing tools to determine [...] Read more.

The structure of self-reinforced composites (SRCs) based on ultra-high molecular weight polyethylene (UHMWPE) was studied by means of Wide-Angle X-ray Scattering (WAXS), X-ray tomography, Raman spectroscopy, Scanning Electron Microscopy (SEM) and in situ tensile testing in combination with advanced processing tools to determine the correlation between the processing conditions, on one hand, and the molecular structure and mechanical properties, on the other. SRCs were fabricated by hot compaction of UHMWPE fibers at different pressure and temperature combinations without addition of polymer matrix or softener. It was found by WAXS that higher compaction temperatures led to more extensive melting of fibers with the corresponding reduction of the Herman’s factor reflecting the degree of molecular orientation, while the increase of hot compaction pressure suppressed the melting of fibers within SRCs at a given temperature. X-ray tomography proved the absence of porosity while polarized light Raman spectroscopy measurements for both longitudinal and perpendicular fiber orientations showed qualitatively the anisotropy of SRC samples. SEM revealed that the matrix was formed by interlayers of molten polymer entrapped between fibers in SRCs. Moreover, in situ tensile tests demonstrated the increase of Young’s modulus and tensile strength with increasing temperature. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Open AccessArticle

Multi-Scale Digital Image Correlation Analysis of In Situ Deformation of Open-Cell Porous Ultra-High Molecular Weight Polyethylene Foam

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Alexander M. Korsunsky

Polymers 2020, 12(11), 2607; https://doi.org/10.3390/polym12112607 - 06 Nov 2020

Cited by 6 | Viewed by 2569

Abstract

Porous ultra-high molecular weight polyethylene (UHMWPE) is a high-performance bioinert polymer used in cranio-facial reconstructive surgery in procedures where relatively low mechanical stresses arise. As an alternative to much stiffer and more costly polyether-ether-ketone (PEEK) polymer, UHMWPE is finding further wide applications in [...] Read more.

Porous ultra-high molecular weight polyethylene (UHMWPE) is a high-performance bioinert polymer used in cranio-facial reconstructive surgery in procedures where relatively low mechanical stresses arise. As an alternative to much stiffer and more costly polyether-ether-ketone (PEEK) polymer, UHMWPE is finding further wide applications in hierarchically structured hybrids for advanced implants mimicking cartilage, cortical and trabecular bone tissues within a single component. The mechanical behaviour of open-cell UHMWPE sponges obtained through sacrificial desalination of hot compression-moulded UHMWPE-NaCl powder mixtures shows a complex dependence on the fabrication parameters and microstructural features. In particular, similarly to other porous media, it displays significant inhomogeneity of strain that readily localises within deformation bands that govern the overall response. In this article, we report advances in the development of accurate experimental techniques for operando studies of the structure–performance relationship applied to the porous UHMWPE medium with pore sizes of about 250 µm that are most well-suited for live cell proliferation and fast vascularization of implants. Samples of UHMWPE sponges were subjected to in situ compression using a micromechanical testing device within Scanning Electron Microscope (SEM) chamber, allowing the acquisition of high-resolution image sequences for Digital Image Correlation (DIC) analysis. Special masking and image processing algorithms were developed and applied to reveal the evolution of pore size and aspect ratio. Key structural evolution and deformation localisation phenomena were identified at both macro- and micro-structural levels in the elastic and plastic regimes. The motion of pore walls was quantitatively described, and the presence and influence of strain localisation zones were revealed and analysed using DIC technique. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Open AccessArticle

Application of Artificial Neural Networks for Producing an Estimation of High-Density Polyethylene

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Akbar Maleki

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Mostafa Safdari Shadloo

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Amin Rahmat

Polymers 2020, 12(10), 2319; https://doi.org/10.3390/polym12102319 - 10 Oct 2020

Cited by 16 | Viewed by 1879

Abstract

Polyethylene as a thermoplastic has received the uppermost popularity in a vast variety of applied contexts. Polyethylene is produced by several commercially obtainable technologies. Since Ziegler–Natta catalysts generate polyolefin with broad molecular weight and copolymer composition distributions, this type of model was utilized [...] Read more.

Polyethylene as a thermoplastic has received the uppermost popularity in a vast variety of applied contexts. Polyethylene is produced by several commercially obtainable technologies. Since Ziegler–Natta catalysts generate polyolefin with broad molecular weight and copolymer composition distributions, this type of model was utilized to simulate the polymerization procedure. The EIX (ethylene index) is the critical controlling variable that indicates product characteristics. Since it is difficult to measure the EIX, estimation is a problem causing the greatest challenges in the applicability of production. To resolve such problems, ANNs (artificial neural networks) are utilized in the present paper to predict the EIX from some simply computed variables of the system. In fact, the EIX is calculated as a function of pressure, ethylene flow, hydrogen flow, 1-butane flow, catalyst flow, and TEA (triethylaluminium) flow. The estimation was accomplished via the Multi-Layer Perceptron, Radial Basis, Cascade Feed-forward, and Generalized Regression Neural Networks. According to the results, the superior performance of the Multi-Layer Perceptron model than other ANN models was clearly demonstrated. Based on our findings, this model can predict production levels with R² (regression coefficient), MSE (mean square error), AARD% (average absolute relative deviation percent), and RMSE (root mean square error) of, respectively, 0.89413, 0.02217, 0.4213, and 0.1489. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Open AccessArticle

Study on the Structure and Dielectric Properties of Zeolite/LDPE Nanocomposite under Thermal Aging

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Polymers 2020, 12(9), 2108; https://doi.org/10.3390/polym12092108 - 16 Sep 2020

Cited by 3 | Viewed by 1714

Abstract

Nanodoping is an effective way to improve the dielectric properties and the aging resistance of polyethylene. Nano-zeolite has a nano-level porous structure and larger specific surface area than ordinary nano-inorganic oxide, which can be used to improve dielectric properties of low-density polyethylene (LDPE) [...] Read more.

Nanodoping is an effective way to improve the dielectric properties and the aging resistance of polyethylene. Nano-zeolite has a nano-level porous structure and larger specific surface area than ordinary nano-inorganic oxide, which can be used to improve dielectric properties of low-density polyethylene (LDPE) nanocomposite. The zeolite/LDPE nanocomposites were prepared and subjected to thermal aging treatment to obtain samples with different aging time. Using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) and the differential scanning calorimetry (DSC) test to study the microscopic and structure characteristics, it was found that nano-zeolite doping can effectively reduce the thermal aging damage to the internal structure of the nanocomposite; carbonyl and hydroxyl decreased significantly during the thermal aging time, and the crystallinity effectively improved. Nano-zeolite doping significantly improved the morphology and strengthened the aging resistance of the nanocomposite. In the dielectric strength test, it was found that nanodoping can effectively improve the direct current (DC) and alternating current (AC) breakdown field strength and the stability after the thermal aging. The dielectric constant of nanocomposite can be reduced, and the dielectric loss had no obvious change during the aging process. Moreover, the zeolite/LDPE nanocomposite with the doping concentration of 1 wt % had the best performance, for the nano-zeolite was better dispersed. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Open AccessArticle

Durability of LDPE/UHMWPE Composites under Accelerated Degradation

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Polymers 2020, 12(6), 1241; https://doi.org/10.3390/polym12061241 - 29 May 2020

Cited by 6 | Viewed by 2000

Abstract

This study presents a detailed analysis of thermal and radiation resistances of low density polyethylene (LDPE)/ultra-high molecular weight polyethylene (UHMWPE) blends containing hydroxyapatite as functional filler and rosemary acting as antioxidant against oxidative degradation. Three main procedures, chemiluminescence (CL), Fourier transform infrared spectroscopy [...] Read more.

This study presents a detailed analysis of thermal and radiation resistances of low density polyethylene (LDPE)/ultra-high molecular weight polyethylene (UHMWPE) blends containing hydroxyapatite as functional filler and rosemary acting as antioxidant against oxidative degradation. Three main procedures, chemiluminescence (CL), Fourier transform infrared spectroscopy (FTIR), and differential scanning calorimetry (DSC), were applied for the determination of the degree of degradation when these materials are subjected to heat and radiation action. The crystallinity was also assessed for the characterization of diffusion peculiarities. The contributions of the mixing components are discussed based on their oxidation strength. The activation energies required for the oxidative degradation of the studied formulations were calculated. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Open AccessArticle

Synchrotron X-ray Scattering Analysis of Nylon-12 Crystallisation Variation Depending on 3D Printing Conditions

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Alexander M. Korsunsky

Polymers 2020, 12(5), 1169; https://doi.org/10.3390/polym12051169 - 20 May 2020

Cited by 7 | Viewed by 2517

Abstract

Nylon-12 is an important structural polymer in wide use in the form of fibres and bulk structures. Fused filament fabrication (FFF) is an extrusion-based additive manufacturing (AM) method for rapid prototyping and final product manufacturing of thermoplastic polymer objects. The resultant microstructure of [...] Read more.

Nylon-12 is an important structural polymer in wide use in the form of fibres and bulk structures. Fused filament fabrication (FFF) is an extrusion-based additive manufacturing (AM) method for rapid prototyping and final product manufacturing of thermoplastic polymer objects. The resultant microstructure of FFF-produced samples is strongly affected by the cooling rates and thermal gradients experienced across the part. The crystallisation behaviour during cooling and solidification influences the micro- and nano-structure, and deserves detailed investigation. A commercial Nylon-12 filament and FFF-produced Nylon-12 parts were studied by differential scanning calorimetry (DSC) and wide-angle X-ray scattering (WAXS) to examine the effect of cooling rates under non-isothermal crystallisation conditions on the microstructure and properties. Slower cooling rates caused more perfect crystallite formation, as well as alteration to the thermal properties. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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Review

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Open AccessReview

Review of Cementitious Composites Containing Polyethylene Fibers as Repairing Materials

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Polymers 2020, 12(11), 2624; https://doi.org/10.3390/polym12112624 - 07 Nov 2020

Cited by 24 | Viewed by 3078

Abstract

Polyethylene (PE) is an important polymeric material which is widely used in civil engineering. Recently, engineered cementitious composites (ECCs) have adopted PE fibers in structural repairing. ECC with polyethylene fibers (PE-ECC) has excellent tensile properties, ductility, strain-hardening behavior, thermal performance and durability. In [...] Read more.

Polyethylene (PE) is an important polymeric material which is widely used in civil engineering. Recently, engineered cementitious composites (ECCs) have adopted PE fibers in structural repairing. ECC with polyethylene fibers (PE-ECC) has excellent tensile properties, ductility, strain-hardening behavior, thermal performance and durability. In this paper, a systematic review of the cementitious composites with PE fibers is summarized to facilitate the application of PE-ECC. The influence of PE fibers on the properties of ECC, such as compressive strength, flexural behavior, shear properties, impact resistance and tensile properties, is presented. Meanwhile, the properties of PE-ECC repaired structures, such as beams, walls and columns, are described. Further, the self-repairing properties of PE-ECC are presented. Finally, some suggestions for future research are provided in order to apply PE-ECC to practical repairing cases. The review exhibits that PE-ECC is of notable significance to the repairing of structures and clarifies its application scope. Full article

(This article belongs to the Special Issue High-Performance Polyethylene)

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