Ultra-Precision Machining of Difficult-to-Machine Materials—Second Edition

A special issue of Micromachines (ISSN 2072-666X). This special issue belongs to the section "D:Materials and Processing".

Deadline for manuscript submissions: 31 August 2025 | Viewed by 394

Special Issue Editor

School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China
Interests: ultra-precision machining; grinding; cutting; nanoscratch; brittle material
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Special Issue Information

Dear Colleagues,

Following the remarkable success of the first edition of this topic, entitled “Ultra-Precision Machining of Difficult-to-Machine Materials”, we are pleased to announce this second edition.

Difficult-to-machine materials, such as semiconductors, laser crystals, engineering ceramics, optical glass, superalloys, and composite materials, have been widely used in aerospace, 5G networks, and new energy vehicles owing to their excellent mechanical properties and steady chemical properties. For these advanced applications, these materials must be shaped into smooth substrates with high surface integrity using precision and ultra-precision machining technologies such as grinding, lapping, polishing, cutting, etc. However, these materials have high brittleness, high hardness, and high elasticity, which pose great challenges for efficient machining. Severe surface and subsurface damage and cutting tool wear are easily generated during the machining process, which inevitably shortens the accuracy and service life of the components and increases the production costs. Understanding the mechanical properties, revealing the damage evolution and material removal mechanism in micro- and nanoscales, exploring innovative machining technology, and optimizing machining process parameters are of great significance to realize the high-efficiency and precision machining of difficult-to-machine materials. This Special Issue aims to summarize the frontier research on processing and surface integrity characterization of difficult-to-machine materials. The scope of this Special Issue includes, but is not limited to, the following:

  • Precision machining technology of difficult-to-machine materials, such as grinding, polishing, lapping, cutting, etc.;
  • In-depth characterization to reveal damage evaluation and removal behaviors that involved in machining processes;
  • Numerical simulation of the material deformation and removal process;
  • Surface engineering when it relates specifically to a manufacturing process;
  • Design of cutting tools.

We look forward to receiving your contributions.

Dr. Chen Li
Guest Editor

Manuscript Submission Information

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Keywords

  • ultra-precision machining
  • grinding
  • polishing
  • cutting
  • nanoscratch
  • material removal mechanism
  • difficult-to-machine material
  • brittle material

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Published Papers (1 paper)

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Research

17 pages, 9812 KiB  
Article
Study on the Influence of Deformation and Temperature on the Properties of High-Strength Tungsten Alloy Wire
by Junling Fan, Jingwen Du, Jun Cao, Yongzhen Sun and Junchao Zhang
Micromachines 2025, 16(8), 922; https://doi.org/10.3390/mi16080922 - 10 Aug 2025
Viewed by 213
Abstract
In this paper, high-strength W-1%La2O3 alloy wire was obtained by solid-state doping using tungsten powder and lanthanum oxide, large deformation rotary forging and wire drawing, which solved the disadvantages of traditional tungsten alloy wire processing such as the uneven distribution [...] Read more.
In this paper, high-strength W-1%La2O3 alloy wire was obtained by solid-state doping using tungsten powder and lanthanum oxide, large deformation rotary forging and wire drawing, which solved the disadvantages of traditional tungsten alloy wire processing such as the uneven distribution of rare earth oxides. The effects of rotary forging and annealing on the microstructure and properties of tungsten alloy were studied, which provided some basis for preparing high-strength tungsten alloy wire. The results indicate that tungsten alloy undergoes recovery at relative high temperatures (1480–1380 °C) during the rotary forging process. After large deformation, subgrains and uneven microstructures appear, so annealing is required before tungsten alloys wire drawing processing. With increasing annealing temperature, the recrystallization degree gradually increases and the hardness of tungsten alloy gradually decreases. When the deformation is less than 81.2%, tungsten alloy wire exhibits brittle fracture. When the deformation increases to 88.4% (ø0.8 mm), the fracture surface of the wire exhibits a plastic–brittle mixed fracture mechanism. Full article
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