Fatigue and Fracture Mechanisms of Advanced Metallic Materials

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Metal Failure Analysis".

Deadline for manuscript submissions: 20 October 2026 | Viewed by 554

Special Issue Editors


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Guest Editor
Henry Royce Institute, Department of Materials, University of Manchester, Manchester M13 9PL, UK
Interests: synchrotron in situ experiments; additive manufacturing; damage and fracture

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Guest Editor
Department of Mechanical Engineering, Kyushu University, Fukuoka 819-0395, Japan
Interests: multi-modal imaging; defects tolerence; additive manufacturing

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Guest Editor
State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu 610031, China
Interests: fatigue fracture; X-ray and neutron tomography; additive manufacturing
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Special Issue Information

Dear Colleagues,

Fatigue and fracture remain critical challenges in ensuring the long-term reliability and safety of advanced metallic materials. With the rapid development of additive manufacturing, welding technologies, and novel structural alloys, new opportunities and challenges have emerged in understanding their fatigue and fracture behavior. Moreover, the increasing demand for lightweight, high-strength, and durable materials in aerospace, transportation, and energy applications requires systematic studies that integrate both fundamental mechanisms and practical engineering solutions.

This Special Issue welcomes contributions addressing the processing–structure–property–performance relationships in advanced metallic materials under cyclic loading. Topics of interest include, but are not limited to, the following:

  • Fatigue and fracture mechanisms in additively manufactured and welded metallic structures.
  • In situ and advanced testing methodologies for characterizing fatigue crack initiation and growth.
  • The role of extreme environments (temperature, corrosive media, radiation, etc.) on fatigue resistance.
  • Application of machine learning and data-driven approaches in fatigue life prediction and damage assessment.
  • Microstructural design concepts, such as transformation-induced mechanisms and novel strengthening strategies, for fatigue performance enhancement.

This Special Issue aims to provide an interdisciplinary forum for advancing both experimental and computational approaches to fatigue and fracture in advanced metallic materials, fostering knowledge exchange and promoting innovative solutions for structural integrity in demanding applications.

Dr. Jianguang Bao
Dr. Zhengkai Wu
Prof. Dr. Shengchuan Wu
Guest Editors

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Metals is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • fatigue evaluation
  • additive manufacturing
  • structural materials
  • extreme environments
  • in situ testing
  • fracture characterization
  • machine learning
  • crack propagation

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Published Papers (1 paper)

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Review

45 pages, 6216 KB  
Review
Data-Driven and Hybrid Modeling for Metal Fatigue: A Review of Classical Methods, Machine Learning, and Physics-Informed Neural Networks
by Yuzhou Shi, Arko Suryadip Dey and Yazhou Qin
Metals 2026, 16(5), 476; https://doi.org/10.3390/met16050476 - 28 Apr 2026
Abstract
The prediction of metal fatigue life has evolved from classical empirical approaches to advanced, data-driven computational models. However, traditional methods struggle with large data scatter, complex variable-amplitude loading, and the cost of experimental testing. These limitations are particularly pronounced in additively manufactured (AM) [...] Read more.
The prediction of metal fatigue life has evolved from classical empirical approaches to advanced, data-driven computational models. However, traditional methods struggle with large data scatter, complex variable-amplitude loading, and the cost of experimental testing. These limitations are particularly pronounced in additively manufactured (AM) components, which exhibit random porosity and are highly sensitive to process parameters. This review integrates classical fatigue mechanics with modern data-driven methodologies. It evaluates fatigue-life prediction for metallic alloys, welded assemblies, and AM materials. We review classical prediction tools, machine learning (ML) algorithms, deep learning architectures, and physics-informed neural networks (PINNs). ML models capture nonlinear degradation patterns but suffer from limited interpretability (“black-box” behavior) and are unable to extrapolate from small datasets. Embedding governing physical laws into PINNs helps mitigate these limitations. This approach enhances physical consistency, reduces training-data requirements, and strengthens extrapolation capability. In additively manufactured metals, defect location is often a more critical predictor of fatigue failure than defect size or morphology. To address data scarcity, we highlight the use of generative adversarial networks and transfer learning. Integrated models, combined with real-time structural health monitoring data, enable accurate, dynamic digital twins and preemptive fatigue prognosis. Full article
(This article belongs to the Special Issue Fatigue and Fracture Mechanisms of Advanced Metallic Materials)
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