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3D Printing Technology Using Metal Materials and Its Applications

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 10 April 2026 | Viewed by 643

Special Issue Editors


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Guest Editor
Faculty of Engineering and Technical Sciences, University of Zielona Gora, 65-417 Zielona Góra, Poland
Interests: 3D printing; construction materials; surface layer; production technology; accuracy of details; titanium; medical materials
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Laboratory of Additive Technologies in Medicine, Department of Biomedical Engineering and Measurement, Faculty of Mechanical Engineering, Technical University of Kosice, Košice, Slovakia
Interests: biomedical engineering; biomaterials; scaffold; bioinspired engineering and biomimetic design; biomaterial science; additive technologies in medicine
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The development of 3D-printing technology brings with it the possibility for the rapid prototyping of intricate constructions and for creating constructions that were previously considered impossible to produce using other technologies. Three-dimensional printing technology enables the production of details in pieces or small-lot production with high accuracy instead of a production line. In 3D-printing technology, it is possible to use only a printer and material in the form of metal powder.

Three-dimensional-printing technology allows us to manufacture almost any element with the possibility of printing a prototype of a new construction in a short timeframe, within the limitations of the printing technology, and to optimize construction in terms of mass reduction while maintaining the strength of the printed products, which is a trait required by constructors.

Software supporting computer-aided design (CAD) combined with the possibilities of 3D printing allow for the optimization of filling details as well as for optimizing their mass while maintaining their mechanical strength. For example, Selective Laser Melting (SLM) allows us to produce precise and homogenous elements from metal powders. During SLM, printing metal parts are created based on computer spatial data from CAD applications in a layered, incremental manufacturing process. Generally, there are no limits to the design, and 3D printing ensures high speed and accuracy.

This Special Issue is an invitation to submit original articles on the following topics:

  • Printing parameters.
  • Accuracy of the shapes and dimensions of printed products.
  • Applications of 3D printing in medicine/industry.
  • 3D printing in scientific research.
  • Hazards in 3D printing.
  • Heat treatment after 3D printing.
  • Design for 3D printing; DfAM (Design for Additive Manufacturing).
  • Low-emission 3D-printing technology.
  • Prototyping using 3D printing.
  • Optimization of mass and mechanical strength.
  • Tribological research.
  • Economics of using 3D-printing technology.
  • Metal powders and their properties.
  • Postprocessing.
  • Design and optimization of cellular and frame structures printed in 3D-printing technology.
  • Data formats for 3D printing.
  • Surface layer in products printed in 3D-printing technology.
  • Threats in 3D-printing technology.
  • Potential threats of using 3D printing in re-engineering used in 3D-printing technology in terrestrial and space conditions.
  • Simulations and analyses of 3D-printing processes in metal.
  • Numerical and analytical analyses in the metal 3D-printing process.

Prof. Dr. Piotr Kurylo
Prof. Dr. Radovan Hudák
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • 3D printing
  • construction materials
  • prototyping for 3D printing
  • printing technology
  • powder metallic materials
  • printing parameters
  • properties of printing materials
  • mechanical, technological, and chemical properties of printed details
  • standardization in 3D printing
  • hazards of 3D metal printing
  • additive manufacturing
  • in-orbit additive manufacturing
  • additive manufacturing challenges in space
  • space industry
  • factory in space
  • gravity and microgravity
  • in situ material utilization

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Published Papers (1 paper)

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Research

27 pages, 6986 KB  
Article
Study on Process Parameters and Lap Ratio for Laser Cladding IN718 Repair of EA4T Steel
by Shaoping Hu, Yanchong Gao, Longfeng Sun, Chao Zhang and Tianbiao Yu
Materials 2025, 18(21), 4992; https://doi.org/10.3390/ma18214992 - 31 Oct 2025
Cited by 1 | Viewed by 437
Abstract
Laser cladding offers distinct advantages over traditional manufacturing methods, including low heat input, minimal dilution ratio, dense clad layers, and robust bonding. It is widely employed for surface strengthening of metals to enhance performance and repair failed components, thereby reducing material waste. This [...] Read more.
Laser cladding offers distinct advantages over traditional manufacturing methods, including low heat input, minimal dilution ratio, dense clad layers, and robust bonding. It is widely employed for surface strengthening of metals to enhance performance and repair failed components, thereby reducing material waste. This study investigates laser cladding repair of EA4T steel, focusing on examining the effects of laser power, scanning speed, and powder feed rate on melt pool dilution ratio and shape factor during cladding of IN718 material onto EA4T steel substrate. Orthogonal experiments were conducted to investigate the combined effects of different process parameters on dilution rate and shape factor. Optimal process parameters were determined by comprehensively evaluating melt pool cross-sectional morphology and internal defects. Based on this, theoretical lap calculations were performed, and the optimal theoretical lap ratio was obtained through experiments. Experiments indicated that the influence of process parameter variations on molten pool morphology parameters is not linear; the combined effects of all factors must be comprehensively considered. Full article
(This article belongs to the Special Issue 3D Printing Technology Using Metal Materials and Its Applications)
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