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Laser Powder Bed Fusion, Direct Energy Deposition and Hybrid Manufacturing of Metals and Alloys

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: closed (10 April 2023) | Viewed by 1756

Special Issue Editor

Special Issue Information

Dear Colleagues,

Laser Powder Bed Fusion (L-PBF) and Direct Energy Deposition (DED) are nowadays versatile additive manufacturing processes with the capability to produce high-quality parts at high productivity rates and can be combined with subtractive manufacturing (machining processes) to improve surface characteristics. The industry is exponentially adopting these additive and hybrid manufacturing processes to fabricate functional parts for structural, biomedical, aerospace, and automotive applications among others. Nevertheless, the introduction of L-PBF and DED parts is still experiencing barriers to reach acceptable levels of product integrity, with high-performance functions and under strict service requirements. For example, the manufacturing of certain parts of aeronautical structures is still far from providing good reliability and said parts are prone to failure under certain fatigue and stress conditions. The causes are several but among them one can count the lack of fusion at different regions of the build, poor surface finish and excess of porosity, even after post-treatment processes such as hot isostatic pressing (HIP). The aim of this Special Issue is to collect valuable research in different fields affecting process and product integrity in L-PBF, DED and hybrid manufacturing, focusing on surface integrity, crystallography evolution, porosity, anisotropy effects, process calibration and laser–material interaction effects. Other research fields are welcome if their approach is related to the L-PBF, DED and hybrid manufacturing processes and product enhancement.

Dr. Hector R. Siller
Guest Editor

Manuscript Submission Information

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Keywords

  • laser powder bed fusion
  • direct energy deposition
  • hybrid manufacturing
  • porosity
  • anisotropy
  • surface integrity
  • laser–material interaction

Published Papers (1 paper)

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Editorial

2 pages, 155 KiB  
Editorial
Special Issue “Laser Powder Bed Fusion, Direct Energy Deposition and Hybrid Manufacturing of Metals and Alloys”
by Hector R. Siller
Materials 2022, 15(19), 6990; https://doi.org/10.3390/ma15196990 - 8 Oct 2022
Viewed by 1128
Abstract
Hybrid additive manufacturing processes involve the use of different manufacturing techniques to fabricate net shape or near-net shape parts, with enhanced capabilities of heat dissipation, such as those needed in conformal molding, or requiring internal cooling systems, such as, for example, those seen [...] Read more.
Hybrid additive manufacturing processes involve the use of different manufacturing techniques to fabricate net shape or near-net shape parts, with enhanced capabilities of heat dissipation, such as those needed in conformal molding, or requiring internal cooling systems, such as, for example, those seen in turbine blades, and for developing other components demanding free form fabrication methods [...] Full article
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