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Advanced Manufacturing of Aerospace-Grade Materials

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 20 May 2026

Special Issue Editors


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Guest Editor
The Grainger College of Engineering, University of Illinois Urbana-Champaign, Champaign, IL, USA
Interests: FRP composites; interfaces; multi-material; manufacturing

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Guest Editor
Beckman Institute For Advanced Science & Technology, University of Illinois Urbana-Champaign, Champaign, IL, USA
Interests: FRP composites; frontal polymerization; experimental methods; metamaterial

Special Issue Information

Dear Colleagues,

The last few decades have seen a paradigm shift in the manufacturing of aerospace components, moving beyond traditional subtractive methods toward advanced processes that create materials with unprecedented performance. The relentless drive for lighter, stronger, and more fuel-efficient aircraft has spurred intensive improvements in manufacturing, enabling the fabrication of parts with complex geometries and optimized internal structures. Today, it is possible to create integrated, multi-material components and precisely tailor material properties, developing synergistic effects between different materials within a single structure.

The development of these new technologies toward lighter and more capable aerospace systems requires accurate control over the entire manufacturing process. Such control allows for the properties of metals, polymer composites, and hybrid structures to be tailored to meet specific, demanding applications. Recent advances are not only limited to airframes but are applicable across the entire vehicle, from high-temperature engine components to integrated avionic structures, in order to cope with the present demands of the industry. These decades have also witnessed the accelerated development of processes like automated fiber placement and additive manufacturing, which enable the creation of optimized structures previously thought impossible.

This Special Issue will compile recent developments in the field of Advanced Manufacturing of Aerospace-Grade Materials. The articles presented will cover various topics, ranging from but not limited to: the optimization of manufacturing processes for metals and polymer composites (both thermoplastic and thermoset); the fabrication of hybrid structures and the engineering of material interfaces; process modeling and in-situ monitoring; non-destructive evaluation; and the characterization of materials for targeted aerospace applications. Topics are open to all aspects of manufacturing and its influence on the properties and performance of aerospace-grade materials.

Dr. Logesh Shanmugam
Dr. Kazi Zahir Uddin
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • additive manufacturing (AM)
  • laser powder bed fusion (LPBF)
  • directed energy deposition (DED)
  • automated fiber placement (AFP)
  • automated tape laying (ATL)
  • out-of-autoclave (OOA)
  • liquid composite molding (LCM)
  • hybrid manufacturing
  • advanced joining technologies
  • process optimization, monitoring, and control
  • in-situ process monitoring and real-time control
  • process parameter optimization
  • cure cycle simulation and optimization for thermoset composites
  • process modeling and computational manufacturing
  • manufacturing induced properties & quality
  • process-induced defects
  • residual stress
  • microstructure control
  • non-destructive evaluation (NDE) for manufactured components

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Published Papers

This special issue is now open for submission.
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