Special Issue "Recent Advancements in Mechanical Drilling of Composite Laminates"

A special issue of Journal of Composites Science (ISSN 2504-477X).

Deadline for manuscript submissions: 30 June 2022.

Special Issue Editor

Prof. Dr. Gerald Franz
E-Mail Website
Guest Editor
Laboratory of Innovative Technologies, University of Picardie Jules Verne (UPJV), Amiens 80025, France
Interests: mechanics; multiscale modeling; finite element analysis; damage; wear; FRP composite materials; multi-material stacks; drilling

Special Issue Information

Dear Colleagues,

Fiber-Reinforced Polymer (FRP) composite laminates, such as Carbon Fiber-Reinforced Polymers (CFRP), Glass Fiber-Reinforced Polymers (GFRP), Aramid Fiber-Reinforced Polymers (AFRP) or more recently Natural Fiber-Reinforced Polymers (NFRP), exhibit enhanced properties compared to conventional materials and are gradually preferred to them in various engineering applications such as automotive parts or sport goods. In the particular case of the modern aeronautical manufacturing, emerging hybrid Fiber Metal Laminates (FML) or bi-material metallic-composite stacks are used to obtain better structural functionalities and mechanical properties superior to those of the individual components. Despite their widespread applications, drilling of these composite laminates with required quality remains a challenging task because of the heterogeneity, anisotropy and high abrasiveness of fibers for the FRP composites and due to the disparate machinability of each constituted material in the case of hybrid stacks.

The drilling performance and drilled-hole quality are essentially characterized by surface roughness, peel-up and push-out delamination, mechanical and thermal damages and thrust force. They depend on cutting parameters (cutting speed and feed rate), drilling tool characteristics (type, geometry, coating, material) and drilling processes (conventional and unconventional).

This Special Issue focuses on latest experimental and theoretical advancements in the fields of various drilling processes for composite laminates covering large topic including these main aspects: damage modelling in composite drilling by FE approaches or analytical models, optimization of process parameters, development of special drill bits, damage detection and quantification, wear prediction and tool performance… Authors are encouraged to contribute to the Special Issue by submitting original papers as well as review articles.

Dr. Gérald Franz
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All papers will be peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Journal of Composites Science is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 1400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • Composite laminates (CFRP, GFRP, AFRP)
  • Fiber-Metal Laminates (FML) and FRP/metal stacks
  • Conventional drilling and orthogonal cutting
  • Non-traditional drilling processes (e.g. vibration-assisted drilling, orbital drilling, …)
  • Drilled-hole quality (delamination, roughness, diameter…)
  • Chip formation and removal mechanisms
  • Drill wear mechanisms and tool life
  • Tribological behavior and friction tool-chip interface modeling
  • Numerical simulation and FE analysis
  • Mechanistic and analytical modeling of thrust force and heat generation

Published Papers (1 paper)

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Research

Article
Effect of Twist Drill Geometry and Drilling Parameters on Hole Quality in Single-Shot Drilling of CFRP/Al7075-T6 Composite Stack
J. Compos. Sci. 2021, 5(7), 189; https://doi.org/10.3390/jcs5070189 - 17 Jul 2021
Viewed by 405
Abstract
Drilling two different materials in a layer, or stack-up, is being practiced widely in the aerospace industry to minimize critical dimension mismatch and error in the subsequent assembly process, but the compatibility of the drill to compensate the widely differing properties of composite [...] Read more.
Drilling two different materials in a layer, or stack-up, is being practiced widely in the aerospace industry to minimize critical dimension mismatch and error in the subsequent assembly process, but the compatibility of the drill to compensate the widely differing properties of composite is still a major challenge to the industry. In this paper, the effect of customized twist drill geometry and drilling parameters are being investigated based on the thrust force signature generated during the drilling of CFRP/Al7075-T6. Based on ANOVA, it is found that the maximum thrust force for both CFRP and Al7075-T6 are highly dependent on the feed rate. Through the analysis of maximum thrust force, supported by hole diameter error, hole surface roughness, and chip formation, it is found that the optimum tool parameters selection includes a helix angle of 30°, primary clearance angle of 6°, point angle of 130°, chisel edge angle of 30°, speed of 2600 rev/min and feed rate of 0.05 mm/rev. The optimum parameters obtained in this study are benchmarked against existing industry practice of the capability to produce higher hole quality and efficiency, which is set at 2600 rev/min for speed and 0.1 mm/rev for feed rate. Full article
(This article belongs to the Special Issue Recent Advancements in Mechanical Drilling of Composite Laminates)
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