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Article

LGM-YOLO: A Context-Aware Multi-Scale YOLO-Based Network for Automated Structural Defect Detection

1
Chongqing Special Equipment Inspection and Research Institute, Chongqing 401121, China
2
Key Laboratory of Electromechanical Equipment Security in Western Complex Environment, State Administration for Market Regulation, Chongqing 401121, China
3
Key Laboratory of Optoelectronic Technology & Systems, International R & D Center of Micro-Nano Systems and New Materials Technology, Chongqing University, Ministry of Education, Chongqing 400044, China
4
School of Intelligent Manufacturing, Chongqing University of Arts and Sciences, Chongqing 402160, China
5
Department of Information and Intelligence Engineering, Chongqing City Vocational College, Chongqing 402160, China
*
Author to whom correspondence should be addressed.
Processes 2025, 13(8), 2411; https://doi.org/10.3390/pr13082411
Submission received: 24 April 2025 / Revised: 22 June 2025 / Accepted: 25 July 2025 / Published: 29 July 2025

Abstract

Ensuring the structural safety of steel trusses in escalators is critical for the reliable operation of vertical transportation systems. While manual inspection remains widely used, its dependence on human judgment leads to extended cycle times and variable defect-recognition rates, making it less reliable for identifying subtle surface imperfections. To address these limitations, a novel context-aware, multi-scale deep learning framework based on the YOLOv5 architecture is proposed, which is specifically designed for automated structural defect detection in escalator steel trusses. Firstly, a method called GIES is proposed to synthesize pseudo-multi-channel representations from single-channel grayscale images, which enhances the network’s channel-wise representation and mitigates issues arising from image noise and defocused blur. To further improve detection performance, a context enhancement pipeline is developed, consisting of a local feature module (LFM) for capturing fine-grained surface details and a global context module (GCM) for modeling large-scale structural deformations. In addition, a multi-scale feature fusion module (MSFM) is employed to effectively integrate spatial features across various resolutions, enabling the detection of defects with diverse sizes and complexities. Comprehensive testing on the NEU-DET and GC10-DET datasets reveals that the proposed method achieves 79.8% mAP on NEU-DET and 68.1% mAP on GC10-DET, outperforming the baseline YOLOv5s by 8.0% and 2.7%, respectively. Although challenges remain in identifying extremely fine defects such as crazing, the proposed approach offers improved accuracy while maintaining real-time inference speed. These results indicate the potential of the method for intelligent visual inspection in structural health monitoring and industrial safety applications.
Keywords: steel surface; YOLOv5; multi-scale fusion; grayscale image enhancing strategy steel surface; YOLOv5; multi-scale fusion; grayscale image enhancing strategy

Share and Cite

MDPI and ACS Style

Liu, C.; Huang, Y.; Zhao, Z.; Geng, W.; Luo, T. LGM-YOLO: A Context-Aware Multi-Scale YOLO-Based Network for Automated Structural Defect Detection. Processes 2025, 13, 2411. https://doi.org/10.3390/pr13082411

AMA Style

Liu C, Huang Y, Zhao Z, Geng W, Luo T. LGM-YOLO: A Context-Aware Multi-Scale YOLO-Based Network for Automated Structural Defect Detection. Processes. 2025; 13(8):2411. https://doi.org/10.3390/pr13082411

Chicago/Turabian Style

Liu, Chuanqi, Yi Huang, Zaiyou Zhao, Wenjing Geng, and Tianhong Luo. 2025. "LGM-YOLO: A Context-Aware Multi-Scale YOLO-Based Network for Automated Structural Defect Detection" Processes 13, no. 8: 2411. https://doi.org/10.3390/pr13082411

APA Style

Liu, C., Huang, Y., Zhao, Z., Geng, W., & Luo, T. (2025). LGM-YOLO: A Context-Aware Multi-Scale YOLO-Based Network for Automated Structural Defect Detection. Processes, 13(8), 2411. https://doi.org/10.3390/pr13082411

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