Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment
Abstract
1. Introduction
2. Study Methods
2.1. Description of Class A Biosolids Processes
2.1.1. Air Drying
2.1.2. Lagoon Storage
2.1.3. Composting
2.1.4. Direct Heat Drying
2.1.5. Temperature-Phased Anaerobic Digestion (TPAD)
2.2. Environmental Impacts
2.3. Economic Impacts
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 29,812 | USD/yr | |
Labor subtotal | 23,012 | USD/yr | ||
Belt filter width | 1.0 | m | ||
Operational days per year | 104 | days/year | ||
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Annual O&M labor required | 872 | h/yr | ||
Electrical energy subtotal | 2571 | USD/yr | ||
Annual electricity energy required | 30,246 | kWh/year | [31] | |
Parts and materials subtotal | 4230 | USD/yr | [31] | |
Capital costs | Total | 173,650 | USD | [31] |
Item | Number | Unit | Source/Comments |
---|---|---|---|
Distance | 161 | km | Round trip distance |
Loads | 30 | Loads/year | Payload assumed to be 25 yd3 |
Total driver time | 96.1 | h/yr | 1.2 h of loading/unloading time, 2.9 h of driving time per round trip |
Fuel consumption | 1493.8 | L/yr | 6 miles per gallon estimate for WRRF heavy trucks |
Labor cost | 26.12 | USD/h | [32] |
Truck maintenance cost | 3045 | USD/yr | 1.29 USD/mile for heavy trucking, after inflation adjustment |
Annual labor cost | 3011 | USD/yr | |
Annual fuel cost | 1401 | USD/yr | |
Total trucking costs | 7458 | USD/yr |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 4796 | USD/yr | |
Labor subtotal | 4112 | USD/yr | ||
Annual operation labor required | 156 | h/yr | 1 turn per month assumed, 1 week maintenance per year assumed | |
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Cost of diesel fuel subtotal | 685 | USD/yr | ||
Quantity of fuel | 730 | L/yr | Dump truck and front-end loader operation | |
Capital costs | Total | 281,480 | USD | |
Site clearing and grading | 11,413 | USD | [33] | |
Paving | 233,250 | USD | [33] | |
Windrow turner | 37,500 | USD | [28] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 77,333 | USD/yr | |
Labor subtotal | 12,139 | USD/yr | ||
Annual operation labor required | 460 | h/yr | Windrows turned 3 times per week for 9 weeks per year. One week per cycle is allotted to place biosolids, sawdust, and woodchips in windrow, and one week per year is allotted for maintenance | |
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Cost of amendments subtotal | 63,416 | USD/yr | ||
Quantity of sawdust | 146 | dry ton/yr | ||
Price of sawdust | 65.52 | USD/dry ton | [34] | |
Quantity of woodchips | 1648 | m3 | ||
Price of woodchips | 32.68 | USD/m3 | [35] | |
Cost of diesel fuel subtotal | 1679 | USD/yr | ||
Quantity of fuel | 1790 | L/yr | More frequent turning compared to Air Drying | |
Cost of electricity subtotal | 99 | USD/yr | ||
Quantity of electricity | 1169 | kWh/yr | ||
Capital costs | Total | 299,352 | USD | |
Site clearing and grading | 11,045 | USD | [33] | |
Paving | 250,807 | USD | [33] | |
Windrow turner | 37,500 | USD | [28] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 7457 | USD/yr | |
Labor subtotal | 6860 | USD/yr | ||
Annual operation and maintenance labor required | 260 | h/yr | 1 week of maintenance per yr assumed | |
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Cost of diesel fuel subtotal | 597 | USD/yr | ||
Quantity of fuel | 636 | L/yr | ||
Capital costs | Total | 737,236 | USD | |
Construction | ||||
Site clearing and grading | 39,270 | USD | [33] | |
Liner installation (excavation) | 58,680 | USD | [36] | |
Compaction | 11,910 | USD | [36] | |
Paving | 351,130 | USD | [33] | |
Materials | ||||
Clay | 32,976 | USD | [37] | |
Liner | 205,769 | USD | [24] | |
Equipment | ||||
Windrow turner | 37,500 | USD | [28] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 13,820 | USD/yr | |
Labor subtotal | 5278 | USD/yr | ||
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Annual operation and maintenance labor required | 200 | h/yr | ||
Natural gas cost subtotal | 7063 | USD/yr | ||
Annual natural gas required | 100 | m3/dry ton biosolids | [38] | |
Electricity cost subtotal | 1479 | USD/yr | ||
Electricity needed | 17,400 | kWh/yr | [39] | |
Capital costs | Total | 16,300,000 | USD | Scaled based on reference case in [29] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 76,153 | USD/yr | |
Labor subtotal | 54,257 | USD/yr | ||
Operational days per year | 252 | days/year | ||
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Annual operation and maintenance labor required | 2056 | h/yr | ||
Natural gas subtotal | 21,895 | USD/yr | ||
Annual natural gas energy required | 310 | m3/dry ton biosolids | [21] | |
Capital costs | Total | 17,365,000 | USD | Scaled based on reference case in [21] |
2.4. Social Impacts
3. Results and Discussion
3.1. Environmental Impacts
3.2. Economic Impacts
3.3. Social Impacts
3.4. Overall Comparisons
4. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Correction Statement
References
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Class A Biosolids Treatment Process | Environmental Impact Single Score (pt) a | Normalized Environmental Impacts (0–10 Scale) |
---|---|---|
Air Drying | 33.5 | 4.71 |
Lagoon Storage | 39.8 | 5.59 |
Composting | 71.1 | 10.00 |
Direct Heat Drying | 50.9 | 7.16 |
TPAD | 18.0 | 2.53 |
Process | Direct Heat Drying | Composting | TPAD | Air Drying | Lagoon |
---|---|---|---|---|---|
Capital Costs (USD) | USD 17,559,790 | USD 494,142 | USD 16,494,790 | USD 476,270 | USD 932,026 |
Normalized Capital Cost Score | 5.00 | 0.14 | 4.70 | 0.14 | 0.27 |
1-year O&M Costs (USD) | USD 110,060 | USD 131,952 | USD 61,308 | USD 42,067 | USD 44,727 |
25-year O&M Costs (NPV USD) | USD 1,813,955 | USD 2,174,766 | USD 1,010,441 | USD 693,324 | USD 737,174 |
Normalized O&M Cost Score | 4.17 | 5.00 | 2.32 | 1.59 | 1.69 |
Combined Normalized Scores | 9.17 | 5.14 | 7.02 | 1.73 | 1.96 |
Alternative Normalized Score (No Splitting Capital and O&M costs) | 10.00 | 1.38 | 9.04 | 0.60 | 0.86 |
Air Drying | Lagoon Storage | Composting | Direct Heat Drying | TPAD | |
---|---|---|---|---|---|
Odor | 1 | 1 | 1 | 0 | 1 |
Noise | 2 | 1 | 2 | 0 | 0 |
Trucks | 2 | 2 | 3 | 1 | 3 |
Appearances | 1 | 2 | 1 | 0 | 0 |
Dust | 1 | 1 | 1 | 1 | 0 |
Total Score | 7 | 7 | 8 | 2 | 4 |
Normalized Score (0–10) | 8.75 | 8.75 | 10 | 2.5 | 5 |
Air Drying | Lagoon Storage | Composting | Direct Heat Drying | TPAD | |
---|---|---|---|---|---|
Environmental | 4.71 | 5.59 | 10.00 | 7.16 | 2.53 |
Social | 8.75 | 8.75 | 10 | 2.50 | 5.50 |
Economic (Base case) | 1.73 | 1.96 | 5.14 | 9.17 | 7.02 |
Economic (Alternative life-cycle cost) | 0.60 | 0.86 | 1.38 | 10.0 | 9.04 |
Total Score (Base case) | 15.19 | 16.30 | 25.14 | 18.83 | 14.55 |
Total Score (Alternative) | 14.06 | 15.20 | 21.38 | 19.66 | 16.57 |
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Brown, J.L.; Handler, R.M.; Seagren, E.A.; Becker, J.G. Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment. Resources 2025, 14, 130. https://doi.org/10.3390/resources14080130
Brown JL, Handler RM, Seagren EA, Becker JG. Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment. Resources. 2025; 14(8):130. https://doi.org/10.3390/resources14080130
Chicago/Turabian StyleBrown, Janna L., Robert M. Handler, Eric A. Seagren, and Jennifer G. Becker. 2025. "Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment" Resources 14, no. 8: 130. https://doi.org/10.3390/resources14080130
APA StyleBrown, J. L., Handler, R. M., Seagren, E. A., & Becker, J. G. (2025). Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment. Resources, 14(8), 130. https://doi.org/10.3390/resources14080130