Evaluation of the Grading and Morphology of Recycled Asphalt Pavement Clusters Using the Emulsification–Separation Disposal Method

This study proposes a method for separating asphalt and aggregates in recycled asphalt pavement (RAP) materials using surfactants as solvents. This method utilizes surfactants to soften the asphalt by reducing its surface tension, separating the RAP clusters, and washing away the asphalt from the RAP. The wastewater is recycled during the emulsification–separation process without discharge. Factors affecting the separation effect of RAP, including the type of anionic surfactants, the surfactant concentration, the emulsion-to-RAP ratio, temperature, the rotation rate and time, and the RAP’s particle size, were investigated in depth, and the separation effect and its influence on the aggregate properties were evaluated. The experimental results indicate that when using the optimal process to mix and treat 13.2 mm and 9.5 mm RAP clusters, it is possible to achieve 100% separation of the coarse RAP above 4.75 mm, with a 64.58% reduction in the asphalt content. The angularity of the aggregate remained unchanged after separation. It was observed from scanning electron microscopy (SEM) images that the asphalt on the surface of the coarse aggregate had been eluted, and the morphology of the aggregate surface was completely exposed. This environmentally friendly separation method provides new possibilities for high-content RAP recycling in pavement engineering.