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28 June 2019

Textiles and Fabrics for Enhanced Structural Glass Facades: Potentials and Challenges

and
1
Department of Engineering and Architecture, University of Trieste, 34127 Trieste, Italy
2
Faculty of Civil Engineering, Department of Structures, University of Zagreb, 10000 Zagreb, Croatia
*
Author to whom correspondence should be addressed.
This article belongs to the Special Issue Recent Advancements and Trends on the Design of “Timber Composite” Solutions for Enhanced Buildings

Abstract

The use of textiles in architecture can cover a wide set of solutions and functions, spanning from buildings, towards geotechnical, aeronautic or automotive fields, etc. Special applications involve textiles in the health care or dressing scenarios. A multitude of other functions can then be found relatively for the use of textiles in building engineering and facades. As far as traditional facades or roofs composed of glass are taken into account, textiles offer a relevant number of potential uses that are specifically focused on energy, acoustic, insulation and even structural goals, in addition to pure architectural objectives. It is known that glass is relatively versatile, but has intrinsic needs and thermo-physical and mechanical features that require dedicated design methods, towards safe design purposes. Glass itself, in the form of constructional material, cannot be directly compared to other consolidated solutions for buildings. The same concept applies to textiles, and to their use to enhance other building components. Besides the key advantages deriving from the use of textiles in glass facades and envelopes—in the form of light, thermal or acoustic insulation, or energy efficiency—special care must be spent for specific structural requirements and performances. In some cases, textiles can in fact offer enhanced resistance to ordinary glass structures. In other conditions, textiles in combination with glass can ensure also enhanced acoustic and thermal performances. A multidisciplinary design approach able to properly fit several objectives should be considered. This paper aims at exploring the actual knowledge on glass textiles, with a focus on available tools and research trends, with careful consideration for structural glass facade applications.

1. Introduction

In the last two decades, the production and use of textiles for construction showed a relatively fast increase, due to the availability of different products and manufacturing techniques, the capacity of reproducing even complex geometrical shapes and several benefits for several building materials [1,2,3]. Textile fibres and meshes are in fact largely used to reinforce and enhance the capacity of load-bearing components made of traditional materials, such as, concrete, masonry or timber.
The typical application consists of textile reinforced mortars in which fibre filaments act in place of steel rebars (see Section 2 and [4,5,6]). The actual result can take the form of efficient technical solutions that are suitable especially for existing (and often historical) buildings needing massive, structural retrofit interventions, especially in regions with high seismic hazards ([7,8,9,10]). Major advantages are represented by reduced weight, lack of corrosion phenomena, durability, etc. [11,12,13].
In the field of structural applications for buildings, textiles represent a strong source of innovation for conventional materials and techniques, in the same way in which glass started to prove a certain load-bearing role in construction (Figure 1).
Figure 1. Glass in buildings for (a) facades (reproduced from [14] with permission from Elsevier, license n. 4580680789049, May 2019); (b) roofs or (c,d) other load-bearing architectures (example for Piazza Liberty in Milano, Italy).
A relatively recent and wide scenario of applications of textiles and fabrics can be found in glass facades and assemblies (Figure 2). Their key feature is represented by the realization of textile architecture, where, compared to traditional material systems in which the primary goal is the structural retrofit of (even massive) load-bearing components, specific tasks must be taken into account.
Figure 2. Selected examples of textiles in glass facades and assemblies: (a,b) textile facades with shading membranes (reproduced from [25,26]); (c) glass textile samples (Tex Glass® reproduced from [27]); and (d) textiles for enhanced acoustic comfort of glass halls (reproduced from [28]).
On one side, the transparency and light balance of glazed systems should satisfy strict performance indicators that are intrinsic of glass enclosures. At the same time, glass intended as a load-bearing material is characterized by a well-known tensile brittleness, and typically small thickness-to-size ratios that should be assessed with the support of dedicated design approaches [14,15,16]. Enhanced structural performances and mechanical features should then be ensured for structural glass systems under extreme loads, such as shocks or severe natural hazards [17,18,19,20]. The possible occurrence of coupled thermo-mechanical phenomena in glass, as a direct or indirect effect of the textile/coating systems in use, may also have crucial consequences, given the high sensitivity of glass systems to thermal shock phenomena or other degradation effects with severe temperature gradients [21,22,23]. In any case, shading components and other facade members as a whole, should offer appropriate structural behaviours, at the local (component) and global (assembly) levels [14,24].
In this regard, the paper aims at presenting an overview on the actual possibilities and trends for the advanced use of textiles in combination with glass for buildings (i.e., Figure 2). In doing so, the typical (consolidated, or more recent) textile applications and available techniques for textiles-based retrofit of constructional components made of concrete, masonry or timber are briefly recalled in Section 2. The attention is then focused on the use of textiles with or in replacement of glass facades and load-bearing components, with evidence of existing research studies and major challenges (Section 3 and Section 4).
According to Figure 1 and Figure 2, glass is a relatively versatile material, in the same way of textiles and fabrics. The final practical result of glass-textile design strategies takes the form of a wide series of possible applications, where textiles can be intended to satisfy single or specific performance requirements. Within the overall built environment, some typical examples of modern architecture are aimed at ensuring decorative goals only. In some other cases, thermal and lightening comfort levels can represent the primary objective. Some literature research studies recently explored the mechanical efficiency of load-bearing glass elements with embedded fabrics. The dedicated methods and advanced analysis techniques are finally required for bulletproof textile curtains, aimed at minimizing the typically high vulnerability of glass facades and fenestrations under shock. Within such a complex and in-progress scenario, the paper includes part of a research study financially supported by the EU-COST Action “CONTEXT - European Network to connect research and innovation efforts on advanced smart textiles” (2018-2022), see also [29].

2. Textiles and Fabrics with Traditional Buildings Materials

The performance assessment of textile-reinforced cementitious composites is an established research topic, with over 30 years of efforts aimed at improving their mechanical behaviour and overall capacity. Both 2D or 3D textile fibre meshes can be used to reinforce a given mortar matrix (see for example Figure 3a). Glass-fiber reinforced polymer (GFRP) components represent one of the most efficient solutions, due to their high tensile resistance, but the implementation of novel materials with enhanced benefits is also of interest [30,31,32,33,34], and attracted in the last few years the attention of several research investigations inclusive of experimental, analytical and finite element (FE) numerical studies. The thermo-mechanical structural behaviour of these assemblies under unfavourable conditions can be also relevant and should be properly taken into account [35,36]. Textile reinforced concrete can then be efficient also for improving the capacity of sandwich panels [37]. As a general issue, however, the bonding properties of these textiles for enhanced mortars are still an open research topic, especially with respect to textile composition, prestressing, etc., see for example [38].
Figure 3. Examples of (a) textile reinforced concrete slab with carbon fiber mesh (reproduced from [39]), or (b) masonry column (reproduced from [40] with permission from Elsevier, license n. 4580730591053, May 2019), and (c,d) timber joints. (c): timber specimen with embedded knitted fabric reinforcement (cross-section; reproduced from [41]); (d) 3D knitted reinforcement for a solid connection (reproduced from [42] with permission from Springer Nature, license n. 4580731288540, May 2019).
A certain analogy can be found in the use and requirements of textile reinforced mortars for the retrofit of masonry structures (Figure 3b). The design issue is of interest especially for existing buildings, due to the need of structurally efficient, feasible and durable solutions that could be implemented to enhance the capacity of historical masonry assemblies, including stone walls or other typologies [43,44,45,46,47].
In the case of timber structures, textiles can offer certain structural benefits especially in the form of reinforced joints, see Figure 3c or Figure 3d and [48,49,50]. Apart from the multitude of advantages that can derive from the use of textiles in timber engineering, however, major restrictions and limits could derive from the different thermal performance of the involved materials. Apart from the availability of consolidated knowledge for textile-reinforced timber structures [51], the topic still attracts novel efforts, as a result of a continuous evolution in materials and techniques, and thus a progressive development and refinement of calculation approaches.

3. Textile Architectures and Innovative Solutions for Glass Facades

3.1. Glass Facades

Glass is an amorphous and commonly transparent, solid material, whose popularity and use for load-bearing members in modern buildings is rapidly increasing. Fast advancements in knowledge and manufacturing of glass and glass-related products for buildings characterized the civil engineering sector,- especially in the last two decades. However, most of the current structural design issues are still related to ordinary or extreme loads that facades could suffer during their life time, including severe thermal exposure (Figure 4a,b), impact (Figure 4c), etc.
Figure 4. Examples of relevant damage in glass: (a) thermal shock; (b) melting of the interlayer foil, due to high temperature exposure (Zagreb University, Croatia–VETROLIGNUM Project); (c) fracture due to impact.
As far as these glass enclosures are designed to create a physical separation between indoor and outdoor spaces (see Figure 5), the optimal solution for major performance issues should be based on a multidisciplinary approach, inclusive among others, of thermal and energy tasks that are of primary interest for textile membranes and skins.
Figure 5. The influencing parameters for the overall performance assessment of textile membranes and fabric enclosures (reproduced from [52]).

3.2. Properties of Textiles and Fabrics for Glass Facades

It is generally recognized that textiles and foams actually represent a valuable result of recent production technologies, able to integrate with different groups of common,- but also innovative,- constructional materials.
Especially in facades, the use of textiles offers a relatively wide set of possible configurations. Most of them can mainly involve shading systems and/or architectural components (Figure 2), while some others are specifically intended to improve the acoustic performance, and/or the thermal response, etc., of a given system. Based on [53] and Figure 6, it is generally recognized that the typical use of textiles and fabrics in building envelopes can aim at enhancing thermal insulation, light, and energy performances.
Figure 6. The use of textiles in building facades for enhanced thermal, energy and lightening performances (adapted from [53]).
From a mechanical point of view, even further potential could derive. The major advantage is in fact that textiles are able to combine high tensile strength and elasticity, with low bending stiffness. In addition, textiles can be produced in large amounts, hence resulting in an optimal candidate for several typologies of building components and structural systems.
Certainly, an intrinsic advantage of the use of textiles in facades derives from the availability of several man-made fiber types that can be arranged in free-form solutions, see Figure 7. According to the BISFA 2009 terminology [53,54], most of the materials of technical interest are polymeric based. Otherwise, it is also possible to notice that the majority of these solutions are expected to offer architectural or shading contributions only, and hence, only a few of them are suitable for efficient structural applications. Even a limited part of such a selection can be used to obtain enhanced mechanical performances of traditional glass members and systems.
Figure 7. The common man-made fibers of conventional use for the architectural design of building envelopes (reproduced from [54]).

5. Conclusions

In this paper, the actual knowledge and research on the use of textiles in facades was explored, with a focus on applications of primary interest for structural glass in buildings.
Certainly, glass is relatively versatile material, but has intrinsic needs and thermo-mechanical features that require dedicated design methods and calculation approaches, towards safe design purposes. Apart from the series of advantages deriving from the use of textiles in glass facades for thermal or acoustic insulation, energy efficiency, etc., special care must be spent also for their structural requirements, at the component and assembly levels.
Textiles can offer robust support for the development of enhanced and innovative solutions for building engineering, and a multitude of functions and possibilities can be already found for the use of textiles in facades. Several decades ago, membrane structures have been mostly built in the form of attractive, large span, highly curved roof structures. Nowadays, the so called textile architecture can be found in the built environment in an even larger variety of structural skins that find application in private housing, public buildings, open spaces, etc. Typical examples include small scale shadings (i.e., to ensure protection against sun and rain), innovative components for adaptive facades (i.e., such as dynamic solar shading, or foils replacing glass elements and acting as substrates for solar energy harvesting systems, etc.), roof constructions (i.e., to preserve archaeological sites, market places, bus stations, etc.) and formworks for light shell structures.
As far as traditional glass facades are taken into account, textiles can hence offer a relatively wide series of potential uses (for energy, acoustic, thermal performance improvement, etc.), including options that are specifically intended to offer enhanced resistance to glass members. A multidisciplinary design approach able to properly fit several objectives should be necessarily considered towards the implementation and refinement of regulations, guideline documents and standardized approaches for modelling, testing and analyzing these innovative load-bearing solutions.

Author Contributions

This paper results from a joint collaboration of the authors. C.B. and V.R. both contributed to the paper drafting, collection and selection of case studies from literature, discussion and review.

Funding

The research study partly discussed in this paper was financially supported by the European COST Action CA17107 “CONTEXT – European Network to connect research and innovation efforts on advanced smart textiles”. The APC was financially supported by MDPI (first author free-of-charge invitation).

Acknowledgments

The European COST Action CA17107 “CONTEXT – European Network to connect research and innovation efforts on advanced smart textiles” is gratefully acknowledged for financially supporting a scientific visit of the first author to University of Zagreb, Croatia (April 2019). A special acknowledgement is spent also for the Croatian Science Foundation (Project no. IP-2016-06-3811 - VETROLIGNUM Project - “Prototype of multipurpose timber-structural glass composite panel”).

Conflicts of Interest

The authors declare no conflicts of interest.

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