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Article

New Type of Asphalt Concrete with Bitumen Emulsion in Terms of Type and Quantity of Binder

by
Maciej Krasowski
1,*,
Przemysław Buczyński
1,
Grzegorz Mazurek
1 and
Matúš Kozel
2
1
Department of Transportation Engineering, Faculty of Civil Engineering and Architecture, Kielce University of Technology, Al. Tysiąclecia Państwa Polskiego 7, 25-314 Kielce, Poland
2
Department of Technology and Construction Management, Faculty of Civil Engineering, University of Žilina, 8215/1, 01026 Zilina, Slovakia
*
Author to whom correspondence should be addressed.
Materials 2025, 18(23), 5437; https://doi.org/10.3390/ma18235437 (registering DOI)
Submission received: 27 October 2025 / Revised: 20 November 2025 / Accepted: 26 November 2025 / Published: 2 December 2025
(This article belongs to the Special Issue Innovative Approaches in Asphalt Binder Modification and Performance)

Abstract

This paper presents the effect of modifiers on the properties of a mixture of asphalt concrete with bitumen emulsion (ACBE). The mineral-asphalt mixture is the only one that can be produced using the cold-mix technology (CMA). The theoretical part of the article details the characteristics of the methods for producing mineral-asphalt mixtures in terms of their production temperature. Thus, hot (HMA), half-warm (H-WMA), warm (WMA) and cold (CMA) mixtures are discussed. The research section presents the design of the asphalt concrete composition with bitumen emulsion, the research methods, the experiment design and the research results. The design of the mixture of asphalt concrete with bitumen emulsion was carried out in accordance with the guidelines set out in EN 13108-31. In the experiment, Portland cement (C), bitumen emulsion (A), synthetic latex (styrene-butadiene rubber SBR) (B) and redispersible polymer powder EVA (polyethylene-co-vinyl acetate) (P) were used as modifiers. Twenty-four mixtures were designed as part of the experiment, according to the 34 experiment design. The following physical and mechanical properties were assessed in the design of the research: air void content Vm, water ab-sorption nw, indirect tensile strength ITS and IT-CY stiffness modulus. When analysing the research results, the authors observed a noticeable impact of the content of asphalt (A) and synthetic latex (B) on the air void content Vm. A significant effect was also observed for the interaction of Portland cement (C) and redispersible polymer powder (P) on the indirect tensile strength ITS. The next step was the optimisation of the ACBE mixture composition, which effect made it possible to identify the optimum amounts of modifiers in the mixture of asphalt concrete with bitumen emulsion (ACBE), which constituted recommendations for the requirements for mixtures of asphalt concrete with bitumen emulsion.
Keywords: cold mix asphalt; polymer powder; design of experiment; bitumen emulsion cold mix asphalt; polymer powder; design of experiment; bitumen emulsion
Graphical Abstract

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MDPI and ACS Style

Krasowski, M.; Buczyński, P.; Mazurek, G.; Kozel, M. New Type of Asphalt Concrete with Bitumen Emulsion in Terms of Type and Quantity of Binder. Materials 2025, 18, 5437. https://doi.org/10.3390/ma18235437

AMA Style

Krasowski M, Buczyński P, Mazurek G, Kozel M. New Type of Asphalt Concrete with Bitumen Emulsion in Terms of Type and Quantity of Binder. Materials. 2025; 18(23):5437. https://doi.org/10.3390/ma18235437

Chicago/Turabian Style

Krasowski, Maciej, Przemysław Buczyński, Grzegorz Mazurek, and Matúš Kozel. 2025. "New Type of Asphalt Concrete with Bitumen Emulsion in Terms of Type and Quantity of Binder" Materials 18, no. 23: 5437. https://doi.org/10.3390/ma18235437

APA Style

Krasowski, M., Buczyński, P., Mazurek, G., & Kozel, M. (2025). New Type of Asphalt Concrete with Bitumen Emulsion in Terms of Type and Quantity of Binder. Materials, 18(23), 5437. https://doi.org/10.3390/ma18235437

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