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Energies
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29 November 2025

Insulator-Integrated Voltage-Current Sensor Based on Electric Field Coupling and Tunneling Magnetoresistance Technology

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1
Electric Power Research Institute, Yunnan Power Grid Co., Ltd., Kunming 650217, China
2
College of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming 650504, China
*
Author to whom correspondence should be addressed.
Energies2025, 18(23), 6296;https://doi.org/10.3390/en18236296 
(registering DOI)

Abstract

This paper proposes an integrated sensor for voltage and current distribution network insulators, based on electric field coupling and TMR magnetic sensing, to address the issues of traditional voltage and current separation measurement, insulator safety after primary and secondary fusion, uncertainty in voltage measurement gain, and interference resistance in TMR current measurements. Through simulation and optimization, the design of the embedded voltage-sensing unit in the insulator is achieved, ensuring uniform electric field distribution, determining the transfer function, and minimizing partial discharge, thereby ensuring insulator safety and improving voltage measurement accuracy. Additionally, a self-integrating circuit design is used to widen the low-frequency dynamic range and increase the voltage division ratio. Moreover, an open-type two-stage magnetic ring current sensor based on TMR is proposed, with optimized magnetic ring dimensions to detect currents from low to medium ranges, addressing eccentricity errors and improving sensitivity, immunity to interference, and magnetic field uniformity. The experimental results show that this integrated sensor can effectively ensure measurement accuracy, stability, and dynamic range.

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