Suitability Analysis of the Deformation Behavior of Metal Corrugated Casing in High-Temperature Wellbore
Abstract
:1. Introduction
2. Experimental Section
2.1. Uniaxial Compression and Uniaxial Tensile Tests
2.1.1. Experimental System and Samples
2.1.2. Metal Casing Compression Experimental Procedure
- The casing was placed in the loading chamber, ensuring sufficient contact with the base of the testing machine and the spherical seat to prevent stress concentration due to uneven end faces.
- The leads of the strain gauges to the strain measurement system were connected, and the parameters were adjusted accordingly.
- The testing machine was turned on, and axial compressive stress was applied on the casing at a certain loading rate (2 mm/min) until it exceeded the compressive strength and local plastic deformation occurred. The specimen was unloaded, and the testing machine was turned off. Complies with metal compression standards: GB/T7314-2005 [28].
2.1.3. Metal Casing Uniaxial Tensile Test Procedure
- The arrangement of strain gauges for the casing used in the uniaxial tensile test followed the same procedure as the uniaxial compression test.
- The two ends of the casing were positioned at the upper and lower grips of the tensile testing machine. The clamping force of the grips was adjusted. The wiring connections were inspected, and the parameters were configured accordingly.
- The testing machine was activated, and tensile stress was gradually applied at a certain loading rate (2 mm/min) until it exceeded the casing’s tensile strength and localized fracture occurred. The specimen was unloaded, and the testing machine was switched off. Complies with metal stretching standards: GB/T 228.1-2010 [29].
2.2. Collaborative Deformation Experiment of Casing Cement Sheath under High Temperature
- First, the strain gauges were installed on the outer surface of the casing at the designated measurement points. They were connected to the strain measurement system using appropriate wiring.
- The CA50 aluminate cement slurry was injected into the space between the casing and the external restraining steel shell. During the process, the assembly was constantly shaken. The corresponding thermocouples and leakage detection pipes were embedded at their respective locations during the grouting process.
- Standard concrete curing procedures were followed to cure the specimens for a minimum of 28 days until they reached the desired final strength.
- The heating rod was suspended at the axial position of the casing. The top was covered with insulating tiles, and the pipelines of the temperature control/testing system, strain measurement system, and leakage detection system were sequentially connected and inspected. Appropriate contact between the outlet of the leakage detection pipe and the outer surface of the metal casing was ensured, as shown in Figure 3c.
- The heating rod was turned on, and its power was adjusted to raise the temperature to the predetermined value within one hour. After reaching the temperature threshold, the temperature was maintained for one hour to ensure thorough heating of the entire experimental setup. Once the strain and temperature values stabilized, high-pressure gas was slowly introduced into the experimental setup using an air pump. The pressure was set at 0.2 MPa. If the pressure reading on the gauge did not drop, it indicated good air tightness at the casing-cement-sheath interface, further confirming the absence of damage to the interface. Conversely speaking, a decrease in pressure indicated damage at the casing-cement-sheath interface.
- Step 5 was repeated to sequentially increase the temperature of experimental setup to 80 °C, 100 °C, and 120 °C. The experiment was stopped upon the failure of the casing-cement-sheath interface in the corrugated casing.
3. Experimental Results
3.1. Uniaxial Compression and Tensile Test Results
3.2. Experimental Results of Cement Sheath–Casings’ Synergistic Deformation under High Temperature
4. Numerical Analysis
4.1. Assumptions
4.2. Mathematical Model for the Synergistic Deformation of Casings-Cement-Sheath–Oil Shale Formation
- (1)
- Energy conservation
- (2)
- Solid deformation equation
4.3. Geometric Model and Meshing
4.4. Boundary and Initial Conditions
4.5. Numerical Results
4.5.1. Heat-Transfer Characteristics
4.5.2. Deformation Characteristics
4.5.3. Stress Characteristics
5. Conclusions
- (1)
- Under room temperature and unconstrained circumferential conditions, when the corrugated and straight casings exhibited the same amount of deformation under axial loading, the axial load borne by the corrugated casing was significantly lower than that of the straight casing.
- (2)
- When the corrugated casing experienced overall compressive load, the peak regions at various measurement points exhibited tensile strain, while the valley regions displayed a compressive strain. The deformation trend of the local structure within the corrugated casing did not fully align with the overall deformation trend.
- (3)
- Under the constraint of a cement sheath at the same temperature, the horizontal strain at measurement points within the corrugated casing was consistently greater than the vertical strain, whereas the vertical strain at measurement points within the straight casing was always greater than the horizontal strain. Furthermore, under the same temperature conditions, the vertical strain in the corrugated casing was consistently lower than that in the straight casing. The corrugated casing, together with the cement sheath, formed an interlocking structure that prevented thermal expansion-induced deformation of the corrugated casing.
- (4)
- Numerical simulations revealed that the axial stress experienced by the corrugated casing exhibited periodic fluctuations corresponding to the variations in the corrugation peaks and valleys. With the increase in the heating duration, there was no significant change in the numerical fluctuation range of the axial stress. In high-temperature environments, the corrugated casing demonstrated good stability through its interaction with the cement sheath.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Casing | Cement | Oil Shale | ||
---|---|---|---|---|
Perpendicular | Parallel | |||
Elastic modulus (GPa) | 200 | 25 | 2.4 | 4.0 |
Poisson’s ratio | 0.3 | 0.2 | 0.32 | 0.27 |
Thermal conductivity (W/m·K) | 44.5 | 1.8 | 1.88 | 0.72 |
Thermal expansion coefficient (1/K) | 12.3 × 10−6 | 10 × 10−6 | 2.2 × 10−6 | 4.1 × 10−6 |
Specific heat (J/(kg·K) | 475 | 800 | 1030 | 1030 |
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Ren, S.; Zhao, J.; Kang, Z.; Wang, G.; Yang, D. Suitability Analysis of the Deformation Behavior of Metal Corrugated Casing in High-Temperature Wellbore. Energies 2023, 16, 5966. https://doi.org/10.3390/en16165966
Ren S, Zhao J, Kang Z, Wang G, Yang D. Suitability Analysis of the Deformation Behavior of Metal Corrugated Casing in High-Temperature Wellbore. Energies. 2023; 16(16):5966. https://doi.org/10.3390/en16165966
Chicago/Turabian StyleRen, Siqi, Jing Zhao, Zhiqin Kang, Guoying Wang, and Dong Yang. 2023. "Suitability Analysis of the Deformation Behavior of Metal Corrugated Casing in High-Temperature Wellbore" Energies 16, no. 16: 5966. https://doi.org/10.3390/en16165966
APA StyleRen, S., Zhao, J., Kang, Z., Wang, G., & Yang, D. (2023). Suitability Analysis of the Deformation Behavior of Metal Corrugated Casing in High-Temperature Wellbore. Energies, 16(16), 5966. https://doi.org/10.3390/en16165966