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Keywords = zero-voltage switching (ZVS)

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24 pages, 2203 KiB  
Article
Variable Submodule Voltage Control for Enhanced Efficiency in DAB-Integrated Modular Multilevel Converters
by Marzio Barresi, Davide De Simone, Edoardo Ferri and Luigi Piegari
Energies 2025, 18(15), 4096; https://doi.org/10.3390/en18154096 - 1 Aug 2025
Viewed by 150
Abstract
Modular multilevel converters (MMCs) are widely used in power-conversion applications, including distributed energy storage integration, because of their scalability, high efficiency, and reduced harmonic distortion. Integrating battery storage systems into MMC submodules using dual active bridge (DAB) converters provides electrical isolation and reduces [...] Read more.
Modular multilevel converters (MMCs) are widely used in power-conversion applications, including distributed energy storage integration, because of their scalability, high efficiency, and reduced harmonic distortion. Integrating battery storage systems into MMC submodules using dual active bridge (DAB) converters provides electrical isolation and reduces voltage stress, harmonics, and common-mode issues. However, voltage fluctuations due to the battery state of charge can compromise the zero-voltage switching (ZVS) operation of a DAB and increase the reactive power circulation, leading to higher losses and reduced system performance. To address these challenges, this study investigated an active control strategy for submodule voltage regulation in an MMC with DAB-based battery integration. Assuming single-phase-shift modulation, two control strategies were evaluated. The first strategy regulated the DAB voltage on one side to match the battery voltage on the other, scaled by the high-frequency transformer turns ratio, which facilitated the ZVS operation and reduced the reactive power. The second strategy optimized this voltage to minimize the total power-conversion losses. The proposed control strategies improved the efficiency, particularly at low power levels, achieving several percentage points of improvement compared to maintaining a constant voltage. Full article
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21 pages, 6919 KiB  
Article
Symmetric Optimization Strategy Based on Triple-Phase Shift for Dual-Active Bridge Converters with Low RMS Current and Full ZVS over Ultra-Wide Voltage and Load Ranges
by Longfei Cui, Yiming Zhang, Xuhong Wang and Dong Zhang
Electronics 2025, 14(15), 3031; https://doi.org/10.3390/electronics14153031 - 30 Jul 2025
Viewed by 256
Abstract
Dual-active bridge (DAB) converters have emerged as a preferred topology in electric vehicle charging and energy storage applications, owing to their structurally symmetric configuration and intrinsic galvanic isolation capabilities. However, conventional triple-phase shift (TPS) control strategies face significant challenges in maintaining high efficiency [...] Read more.
Dual-active bridge (DAB) converters have emerged as a preferred topology in electric vehicle charging and energy storage applications, owing to their structurally symmetric configuration and intrinsic galvanic isolation capabilities. However, conventional triple-phase shift (TPS) control strategies face significant challenges in maintaining high efficiency across ultra-wide output voltage and load ranges. To exploit the inherent structural symmetry of the DAB topology, a symmetric optimization strategy based on triple-phase shift (SOS-TPS) is proposed. The method specifically targets the forward buck operating mode, where an optimization framework is established to minimize the root mean square (RMS) current of the inductor, thereby addressing both switching and conduction losses. The formulation explicitly incorporates zero-voltage switching (ZVS) constraints and operating mode conditions. By employing the Karush–Kuhn–Tucker (KKT) conditions in conjunction with the Lagrange multiplier method (LMM), the refined control trajectories corresponding to various power levels are analytically derived, enabling efficient modulation across the entire operating range. In the medium-power region, full-switch ZVS is inherently satisfied. In the low-power operation, full-switch ZVS is achieved by introducing a modulation factor λ, and a selection principle for λ is established. For high-power operation, the strategy transitions to a conventional single-phase shift (SPS) modulation. Furthermore, by exploiting the inherent symmetry of the DAB topology, the proposed method reveals the symmetric property of modulation control. The modulation strategy for the forward boost mode can be efficiently derived through a duty cycle and voltage gain mapping, eliminating the need for re-derivation. To validate the effectiveness of the proposed SOS-TPS strategy, a 2.3 kW experimental prototype was developed. The measured results demonstrate that the method ensures ZVS for all switches under the full load range, supports ultra-wide voltage conversion capability, substantially suppresses RMS current, and achieves a maximum efficiency of 97.3%. Full article
(This article belongs to the Special Issue Advanced Control Techniques for Power Converter and Drives)
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16 pages, 3173 KiB  
Article
Floating Step-Down Converter with a Novel Lossless Snubber
by Kuo-Ing Hwu, Yen-Ting Lu and Jenn-Jong Shieh
Appl. Sci. 2025, 15(15), 8146; https://doi.org/10.3390/app15158146 - 22 Jul 2025
Viewed by 231
Abstract
In this research, a step-down converter with a lossless snubber is proposed, and its output is floating; therefore, it can be applied to LED driving applications. Such a structure is a modification of the conventional buck converter by adding a resonant capacitor, a [...] Read more.
In this research, a step-down converter with a lossless snubber is proposed, and its output is floating; therefore, it can be applied to LED driving applications. Such a structure is a modification of the conventional buck converter by adding a resonant capacitor, a resonant inductor, and two diodes to form this lossless snubber to reduce the switching loss during the switching period. Although the efficiency improvement in this circuit is not as good as the existing soft switching circuits, this circuit has the advantages of simple structure, easy control, and zero voltage switching (ZVS) cutoff. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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24 pages, 5470 KiB  
Article
Research on Improved Technology of Totem-Pole Bridgeless PFC Circuit Based on Triangular Current Mode
by Pingjuan Niu, Jingying Guo, Zhigang Gao, Jingwen Yan and Shengwei Gao
Energies 2025, 18(14), 3886; https://doi.org/10.3390/en18143886 - 21 Jul 2025
Viewed by 345
Abstract
The totem-pole bridgeless power factor correction (PFC) circuit based on the triangular current mode (TCM) in the front-end PFC of a switching power supply has the advantage of realizing zero-voltage switching (ZVS) in the full working range. However, the TCM control based on [...] Read more.
The totem-pole bridgeless power factor correction (PFC) circuit based on the triangular current mode (TCM) in the front-end PFC of a switching power supply has the advantage of realizing zero-voltage switching (ZVS) in the full working range. However, the TCM control based on the critical conduction mode (CRM) further increases the inductance current ripple, and the traditional input voltage AC sampling circuit increases the circuit complexity and device cost. Therefore, this paper studies the corresponding improvement technology from two dimensions. Firstly, the coordinated interleaved parallel technology is employed to design the system’s overall control-improvement strategy. This approach not only achieves full working-range ZVS but also reduces both the inductor current ripple and power device stress. Simultaneously, an optimized input voltage sampling circuit is designed to accommodate varying voltage requirements of control chip pins. This circuit demonstrates strong synchronization in both voltage and phase sampling, and the structural characteristics of the optocoupler can also suppress electrical signal interference. Finally, a 600 W totem-pole bridgeless PFC prototype is developed. The experimental results demonstrate the effectiveness of the proposed improved method. The prototype efficiency peak reaches 97.3%. Full article
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24 pages, 5864 KiB  
Article
A High-Efficiency Bi-Directional CLLLC Converter with Auxiliary LC Network for Fixed-Frequency Operation in V2G Systems
by Tran Duc Hung, Zeeshan Waheed, Manh Tuan Tran and Woojin Choi
Energies 2025, 18(14), 3815; https://doi.org/10.3390/en18143815 - 17 Jul 2025
Viewed by 256
Abstract
This paper introduces an enhanced bi-directional full-bridge resonant converter designed for Vehicle-to-Grid (V2G) systems. A key innovation lies in the incorporation of an auxiliary LC resonant circuit connected via a tertiary transformer winding. This circuit dynamically modifies the magnetizing inductance based on operating [...] Read more.
This paper introduces an enhanced bi-directional full-bridge resonant converter designed for Vehicle-to-Grid (V2G) systems. A key innovation lies in the incorporation of an auxiliary LC resonant circuit connected via a tertiary transformer winding. This circuit dynamically modifies the magnetizing inductance based on operating frequency, enabling soft-switching across all primary switches, specifically, Zero-Voltage Switching (ZVS) at turn-on and near Zero-Current Switching (ZCS) at turn-off across the entire load spectrum. Additionally, the converter supports both Constant Current (CC) and Constant Voltage (CV) charging modes at distinct, fixed operating frequencies, thus avoiding wide frequency variations. A 3.3 kW prototype developed for onboard electric vehicle charging applications demonstrates the effectiveness of the proposed topology. Experimental results confirm high efficiency in both charging and discharging operations, achieving up to 98.13% efficiency in charge mode and 98% in discharge mode. Full article
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9 pages, 2918 KiB  
Proceeding Paper
A Study on a Phase-Shift Controlled ZVS DC-DC Converter with a Synchronous Rectifier
by Tsvetana Grigorova, Georgi Bodurov and Mihail Dobrolitsky
Eng. Proc. 2025, 100(1), 43; https://doi.org/10.3390/engproc2025100043 - 15 Jul 2025
Viewed by 119
Abstract
The paper presents a study on a phase-shift controlled zero-voltage switching (ZVS) full-bridge DC-DC converter employing synchronous rectification using the LTC3722-1 controller. This analysis aimed to examine the impact of additional commutating inductance on the establishment of ZVS conditions, the precision of switching [...] Read more.
The paper presents a study on a phase-shift controlled zero-voltage switching (ZVS) full-bridge DC-DC converter employing synchronous rectification using the LTC3722-1 controller. This analysis aimed to examine the impact of additional commutating inductance on the establishment of ZVS conditions, the precision of switching control, and the dynamic interaction between ZVS performance and varying load conditions. The validity of this approach is achieved by presenting both simulation and experimental results, which illustrate its application in practical applications. Full article
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22 pages, 19012 KiB  
Article
An Enhanced Integrated Optimization Strategy for Wide ZVS Operation and Reduced Current Stress Across the Full Load Range in DAB Converters
by Longfei Cui, Yiming Zhang, Xuhong Wang and Dong Zhang
Appl. Sci. 2025, 15(13), 7413; https://doi.org/10.3390/app15137413 - 1 Jul 2025
Cited by 1 | Viewed by 386
Abstract
The dual-active-bridge (DAB) converter has emerged as a promising topology for renewable energy applications and microgrid systems due to its high power density and bidirectional energy-transfer capability. Enhancing the overall efficiency and reliability of DAB converters requires the simultaneous realization of zero-voltage switching [...] Read more.
The dual-active-bridge (DAB) converter has emerged as a promising topology for renewable energy applications and microgrid systems due to its high power density and bidirectional energy-transfer capability. Enhancing the overall efficiency and reliability of DAB converters requires the simultaneous realization of zero-voltage switching (ZVS) across all switches and the minimization of current stress over wide load and voltage ranges—two objectives that are often in conflict. Conventional modulation strategies with limited degrees of freedom fail to meet these dual goals effectively. To address this challenge, this paper introduces an enhanced integrated optimization strategy based on triple phase shift (EIOS-TPS). This approach formulates the power transmission requirement as an equality constraint and incorporates ZVS and mode boundary conditions as inequalities, resulting in a comprehensive optimization framework. Optimal phase-shift parameters are obtained using the Karush–Kuhn–Tucker (KKT) conditions. To mitigate zero-current switching (ZCS) under a light load and achieve full-range ZVS with reduced current stress, a modulation factor λ is introduced, enabling a globally optimized control trajectory. An experimental 1176 W prototype is developed to validate the proposed method, which achieves full-range ZVS while maintaining low current stress. In the low-power region, it improves efficiency by up to 2.2% in buck mode and 2.0% in boost mode compared with traditional control strategies, reaching a peak efficiency of 96.5%. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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22 pages, 5192 KiB  
Article
Active-Clamp Dual-Transformer ZVS Flyback Converter
by Pei-Ching Tseng, Kuo-Ing Hwu, Yu-Lin Chen and Jenn-Jong Shieh
Energies 2025, 18(13), 3331; https://doi.org/10.3390/en18133331 - 25 Jun 2025
Viewed by 569
Abstract
In order to upgrade the ability of the traditional flyback converter to transfer energy to the load, a dual-flyback converter with two active clamping circuits is added, using the same clamping capacitor to recover the leakage inductance energy. Furthermore, no additional resonant inductor [...] Read more.
In order to upgrade the ability of the traditional flyback converter to transfer energy to the load, a dual-flyback converter with two active clamping circuits is added, using the same clamping capacitor to recover the leakage inductance energy. Furthermore, no additional resonant inductor is needed, and both the switches have zero voltage switching (ZVS) to reduce the switching loss. In addition, full-wave rectification is used on the secondary side to decrease the output voltage ripple frequency, which makes it easy to design the output filter. Full article
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19 pages, 3049 KiB  
Article
Non-Isolated Ultra-High Step-Up DC-DC Converter Topology Using Coupled-Inductor-Based Inverting Buck-Boost and Voltage Multipliers
by Van-Tinh Duong, Zeeshan Waheed and Woojin Choi
Electronics 2025, 14(13), 2519; https://doi.org/10.3390/electronics14132519 - 20 Jun 2025
Viewed by 904
Abstract
This paper introduces a non-isolated ultra-high voltage gain topology using the combination of the coupled-inductor-based inverting buck-boost converter (IBB) and voltage multiplier (VM) structure. In the proposed converter, an ultra-high step-up voltage gain can be achieved with a small duty cycle thanks to [...] Read more.
This paper introduces a non-isolated ultra-high voltage gain topology using the combination of the coupled-inductor-based inverting buck-boost converter (IBB) and voltage multiplier (VM) structure. In the proposed converter, an ultra-high step-up voltage gain can be achieved with a small duty cycle thanks to a coupled inductor and VMs. The voltage stress and the losses of the switches in the proposed converter are even less than other conventional topologies. Unlike other coupled-inductor topologies, a large voltage spike caused by the leakage inductance of the coupled inductor is smoothed by the capacitor in the voltage multiplier. In addition, zero-voltage switching (ZVS) turn-on for the switches and zero-current switching (ZCS) turn-off for the diodes can be achieved with the energy stored in the leakage inductance. A 360 W (40 V/380 V) prototype converter is implemented to prove the advantages of the proposed converter, with a maximum efficiency of 98.4%. Full article
(This article belongs to the Special Issue Advanced DC-DC Converter Topology Design, Control, Application)
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23 pages, 3939 KiB  
Article
Series Resonant LED Driver with Current Equalization Based on the Differential-Mode Transformer
by Kuo-Ing Hwu and Jun-Yi Lee
Energies 2025, 18(12), 3071; https://doi.org/10.3390/en18123071 - 10 Jun 2025
Viewed by 310
Abstract
In this research, a series resonant LED driver circuit based on the differential-mode transformer for current equalization is proposed. In this circuit, the series resonant converter adopts controlled frequency modulation to change the energy transferred to the output while realizing zero voltage switching [...] Read more.
In this research, a series resonant LED driver circuit based on the differential-mode transformer for current equalization is proposed. In this circuit, the series resonant converter adopts controlled frequency modulation to change the energy transferred to the output while realizing zero voltage switching (ZVS) turn-on of the half-bridge switch. To deal with the problem of unequal LED currents caused by two different forward conduction voltages of the output LED strings, a differential-mode transformer is employed to balance the currents between the two LED strings, and the relationship between the magnetizing inductance and the percentage of current sharing error are derived to facilitate the design. Furthermore, only the current of one LED string needs to be sensed to achieve current equalization, while the current of the other LED string is automatically determined by the differential-mode transformer. Full article
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13 pages, 1456 KiB  
Article
Research on ZVS Arc Ignition Circuit and Its Conducted Interference
by Xiaoqing Lv and Yinghao Li
Electronics 2025, 14(11), 2195; https://doi.org/10.3390/electronics14112195 - 28 May 2025
Viewed by 310
Abstract
A zero-voltage switching (ZVS) push–pull self-oscillating arc ignition circuit was proposed, marking the first application of ZVS technology in welding arc ignition systems. The circuit’s working principle was analyzed, and time-domain waveforms of the switching transistors verified the realization of soft switching. A [...] Read more.
A zero-voltage switching (ZVS) push–pull self-oscillating arc ignition circuit was proposed, marking the first application of ZVS technology in welding arc ignition systems. The circuit’s working principle was analyzed, and time-domain waveforms of the switching transistors verified the realization of soft switching. A conducted interference test platform was established in order to assess the circuit’s electromagnetic compatibility under no-load and arc ignition transient conditions. In comparison with conventional domestic arc ignition circuits, the proposed ZVS circuit demonstrated substantially diminished quasi-peak interference levels, with a reduction exceeding 9.5 dB in both instances. Additionally, under no-load conditions, the ZVS circuit demonstrated interference levels comparable to those of a commercial Fronius system, while during arc ignition transients, it exhibited an over 5 dB reduction. The findings of this study demonstrate that the incorporation of soft-switching techniques into arc ignition circuits can effectively mitigate conducted interference, thus providing a promising and practical approach for industrial welding equipment. Full article
(This article belongs to the Special Issue Compatibility, Power Electronics and Power Engineering)
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15 pages, 2450 KiB  
Article
Study on High Efficiency Control of Four-Switch Buck-Boost Converter Based on Whale Migration Optimization Algorithm
by Zhencheng Hao, Yu Xu and Jing Bai
Energies 2025, 18(11), 2807; https://doi.org/10.3390/en18112807 - 28 May 2025
Viewed by 377
Abstract
With the growing demand for high-efficiency DC-DC converters with a wide input voltage range for wireless power transmission, four-switch boost converters (FSBBs) are attracting attention due to their low current stress and flexible mode switching characteristics. However, their complex operating modes and nonlinear [...] Read more.
With the growing demand for high-efficiency DC-DC converters with a wide input voltage range for wireless power transmission, four-switch boost converters (FSBBs) are attracting attention due to their low current stress and flexible mode switching characteristics. However, their complex operating modes and nonlinear dynamic characteristics lead to high switching losses and limited efficiency of the system under conventional control. In this paper, an optimization algorithm is combined with the multi-mode control of an FSBB converter for the first time, and a combined optimization and voltage closed-loop control strategy based on the Whale Migration Algorithm (WMA) is proposed. Under the four-mode operation conditions of the FSBB converter, the duty cycle and phase shift parameters of the switching devices are dynamically adjusted by optimizing the values to maximize the efficiency under different operation conditions, with the premise of achieving zero-voltage switching (ZVS) and the optimization objective of minimizing the inductor current as much as possible. Simulation results show that the proposed FSBB switching control strategy combined with the WMA algorithm improves the efficiency significantly over a wide voltage range (120–480 V) and under variable load conditions, and the transfer efficiency is improved by about 1.19% compared with that of the traditional three-mode control, and the maximum transfer efficiency is 99.34%, which verifies the validity and feasibility of the proposed strategy and provides a new approach to the high-efficiency control and application of FSBB converters. Full article
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21 pages, 5910 KiB  
Article
Applying Structure Exchange to Battery Charging to Enhance Light-Load Efficiency
by Kuo-Ing Hwu, Pei-Ching Tseng and Jenn-Jong Shieh
Energies 2025, 18(11), 2699; https://doi.org/10.3390/en18112699 - 23 May 2025
Viewed by 434
Abstract
A full-bridge DC–DC converter with structure exchange is proposed to simulate battery charging based on an electronic load. The full-bridge phase-shift converter (FBPSC) uses an external resonant inductor and phase-shift control on the primary side to realize zero voltage switching (ZVS) above medium [...] Read more.
A full-bridge DC–DC converter with structure exchange is proposed to simulate battery charging based on an electronic load. The full-bridge phase-shift converter (FBPSC) uses an external resonant inductor and phase-shift control on the primary side to realize zero voltage switching (ZVS) above medium load. However, the energy of the resonant inductor is not enough to carry away the energy of the parasitic capacitance on the switch at light load, leading to the inability of ZVS as well as the circulating current problem due to the long duration of the primary-side circulating current. Consequently, in order to conquer such problems mentioned above, the structure exchange, with only the control strategy changed from the phase-shift control to the two-transistor forward control, is presented to increase the light-load efficiency remarkably. Furthermore, the number of inductors is reduced by using the center-tap structure on the secondary side compared to the current-doubler structure. In addition, the synchronous rectifier on the secondary side is used to further improve the overall efficiency of the converter. Full article
(This article belongs to the Special Issue Energy, Electrical and Power Engineering: 4th Edition)
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19 pages, 2510 KiB  
Article
Efficiency Optimization Control Strategies for High-Voltage-Ratio Dual-Active-Bridge (DAB) Converters in Battery Energy Storage Systems
by Hui Ma, Jianhua Lei, Geng Qin, Zhihua Guo and Chuantong Hao
Energies 2025, 18(10), 2650; https://doi.org/10.3390/en18102650 - 20 May 2025
Viewed by 536
Abstract
This article introduces a high-efficiency, high-voltage-ratio bidirectional DC–DC converter based on the Dual-Active-Bridge (DAB) topology, specifically designed for applications involving low-voltage, high-capacity cells. Addressing the critical challenge of enhancing bidirectional power transfer efficiency under ultra-high step-up ratios, which is essential for integrating renewable [...] Read more.
This article introduces a high-efficiency, high-voltage-ratio bidirectional DC–DC converter based on the Dual-Active-Bridge (DAB) topology, specifically designed for applications involving low-voltage, high-capacity cells. Addressing the critical challenge of enhancing bidirectional power transfer efficiency under ultra-high step-up ratios, which is essential for integrating renewable energy sources and battery storage systems into modern power grids, an optimized control strategy is proposed. This strategy focuses on refining switching patterns and minimizing conduction losses to improve overall system efficiency. Theoretical analysis revealed significant enhancements in efficiency across various operating conditions. Simulation results further confirmed that the converter achieved exceptional performance in terms of efficiency at extremely high voltage conversion ratios, showcasing full-range Zero-Voltage Switching (ZVS) capabilities and reduced circulating reactive power. Specifically, the proposed method reduced circulating reactive power by up to 22.4% compared to conventional fixed-frequency control strategies, while achieving over 35% overload capability. These advancements reinforce the role of DAB as a key topology for next-generation high-performance power conversion systems, facilitating more efficient integration of renewable energy and energy storage solutions, and thereby contributing to the stability and sustainability of contemporary energy systems. Full article
(This article belongs to the Special Issue Advances in Energy Storage Systems for Renewable Energy: 2nd Edition)
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18 pages, 11002 KiB  
Article
Unified Inductor Type Based Linear Resonant Hybrid Converter for Wide Voltage Range Applications
by Jingtao Xu, Hao Wang and Bin Liu
Energies 2025, 18(10), 2572; https://doi.org/10.3390/en18102572 - 15 May 2025
Viewed by 336
Abstract
Pulse frequency modulation (PFM) is widely used in LLC resonant converters. However, in wide voltage applications, the switching frequency range is very wide, which affects the performance of magnetic components and filters. In order to achieve wide voltage gain in a narrow frequency [...] Read more.
Pulse frequency modulation (PFM) is widely used in LLC resonant converters. However, in wide voltage applications, the switching frequency range is very wide, which affects the performance of magnetic components and filters. In order to achieve wide voltage gain in a narrow frequency range, this paper proposes a unified inductor type based linear resonant hybrid converter (UITBLRHC). The resonant inductor and excitation inductor are unified, and the resonant tank with equal inductance ratio is achieved. Hence, the output voltage can be adjusted within a very narrow frequency range. In addition, the parameters and operating modes of the two inductors are exactly the same. Therefore, the types of inductors can be reduced, and the magnetic flux and heat distribution between the two inductors are more uniform. Finally, an 800 W prototype was built. The proposed solution can achieve twice the voltage gain within a frequency range of 1.25 times. The experimental results prove the reliability and validity. Full article
(This article belongs to the Topic Power Electronics Converters, 2nd Edition)
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