Search Results (35)

This paper presents a side-by-side study of CFD predictions and experimental measurements for a novel counter-flow heat exchanger installed in the sidewall of a dishwasher (HEBS). The work aims to improve appliance efficiency by transferring heat from discharged hot wastewater to the incoming cold supply. Motivated by sustainability goals and tightening EU energy rules, the research targets the high losses typical of conventional machines. This approach combines detailed ANSYS Fluent 2022R2 simulations with controlled laboratory tests on a bespoke test rig. The measured data show a repeatable rise in the cold-water temperature of roughly 8 K, corresponding to an approximate 15% gain in thermal performance for the heat-recovery stage. While the simulations and experiments efficiently agree based on trends and qualitative behavior, there are noticeable quantitative differences in the total energy transfer, indicating the models need further refinement. The validation carried out here forms a solid basis for design optimization and for reducing energy consumption in household dishwashers. This work overcomes the limitations of previous studies which typically rely on external storage tanks or static heat recovery analysis. The primary novelty of this paper lies in the empirical validation of a high-efficiency heat exchanger integrated into the extremely constrained sidewall volume of the appliance, tested under transient, on-the-fly flow conditions, providing a verified methodology for constrained industrial applications. Full article

This study addresses the optimized design of falling-film heat exchanger tubes, aiming to enhance heat transfer efficiency and reduce thermal losses, thereby offering potential pathways for efficient green energy utilization. Ten tube models were established and analyzed using computational fluid dynamics (CFD) under constant heat flux conditions. The study investigated the effects of the position, number, and ellipticity (e) of external protrusions on the flow characteristics and heat transfer performance of oily wastewater. The simulation revealed that different protrusion configurations significantly influence hydrodynamic behavior and heat transfer mechanisms. It was found that introducing flow disturbances at an early developmental stage enhances the overall heat transfer performance of the external fluid. Specifically, for a tube with e = 0.5, the heat transfer coefficients (HTC) initially increases and then decreases with increasing Reynolds numbers (Re). This behavior is attributed to the reduction in flow stability caused by the protrusions at higher Re values, which promotes vortex shedding and leads to more complex flow patterns, thereby impairing heat transfer efficiency. Furthermore, as the number of protrusions increases, the overall HTC of the enhanced elliptical tube also follows a trend of an initial increase and then decrease. These results suggest the existence of an optimal protrusion density that enhances turbulence without incurring excessive resistance that would degrade thermal performance. Full article

Anaerobic digestion is a sustainable approach for waste treatment and renewable biogas production. A key parameter for large-scale applications is the Biochemical Methane Potential (BMP), which enables methane yield estimation and facilitates process scale-up. This study introduces an automated, low-cost prototype for BMP testing, comprising three 2-L reactors with provisions for future expansion. Control and data acquisition are carried out by low-cost embedded systems integrated with sensors for pressure, temperature, pH, and biogas flow. The system was evaluated using a mixture of pig manure and sludge from a local wastewater treatment plant. Real-time monitoring of temperature, pH, and biogas production was achieved. The heat exchanger, designed through transient energy balance modeling, increased the reactor temperature from 20 °C (lab temp.) to 38 °C in 400 s. Overall, the prototype demonstrated reliable performance, achieving rapid heating, stable monitoring, and precise biogas flow quantification through both displacement and pressure methods. Full article

Greywater can be a valuable energy source in buildings. Its advantages over other renewable energy resources include its daily availability, regardless of weather conditions. Consequently, wastewater heat exchangers are increasingly used in domestic hot water preparation systems. This article presents the results of tests on three DHW installation variants, including two integrated with various drain water heat recovery exchangers. A horizontal DWHR exchanger (a prototype of a new exchanger design) reduced the energy demand for hot water preparation by up to 29.6%, while a commercially available vertical DWHR unit (“tube-in-tube”) reduced this demand by up to 64.7%. This reduction was primarily influenced by the flow rate from the shower head and the mixed water temperature. Furthermore, a Life Cycle Cost analysis showed that, despite the additional costs associated with implementing DWHR exchangers, the traditional water heating method was the least cost-effective solution in all calculation cases. Furthermore, the tested wastewater heat exchangers significantly reduced CO₂ emissions compared to traditional water heating. This indicates the great potential of wastewater heat recovery systems in decarbonizing the building sector. Full article

Shell–tube heat exchangers are commonly used equipment in large-scale industrial systems of wastewater heat exchange to reclaim the thermal energy generated during industrial processes. However, the internal surfaces of the heat exchanger tubes often accumulate fouling, which subsequently reduces their heat transfer efficiency. Therefore, regular cleaning is essential. We aim to detect circle holes on the end surface of the heat exchange tubes to further achieve automated positioning and cleaning tubes. Notably, these holes exhibit a regular distribution. To this end, we propose a circle-permutation-aware object detector for heat exchanger cleaning to sufficiently exploit prior information of the original inputs. Specifically, the interval prior to the extraction module extracts interval information among circle holes based on prior statistics, yielding prior interval context. The following interval prior fusion module slices original images into circle domain and background domain maps according to the prior interval context. For the circle domain map, prior-guided sparse attention using prior a circle–hole diameter as the step divides the circle domain map into patches and performs patch-wise self-attention. The background domain map is multiplied by a hyperparameter weak coefficient matrix. In this way, our method fully leverages prior information to selectively weigh the original inputs to achieve more effective hole detection. In addition, to adapt the hole shape, we adopt the circle representation instead of the rectangle one. Extensive experiments demonstrate that our method achieves state-of-the-art performance and significantly boosts the YOLOv8 baseline by 5.24% mAP₅₀ and 5.25% mAP_50:95. Full article

The performance of heat pump systems for heating and cooling heavily relies on the thermal conditions of their reservoirs. This study introduces a novel thermal reservoir, detailing a 2017 project where the Municipality of Stavanger installed a heat exchanger system on the wall of a main wastewater tunnel beneath the city center. It provides a comprehensive account of the system’s design, installation, and performance, and presents an Artificial Neural Network (ANN) model that predicts heat pump capacity, electricity consumption, and outlet temperature across seasonal variations in wastewater temperatures. By integrating domain knowledge with the ANN, this study demonstrates the model’s capability to detect anomalies in heat pump operations effectively. The network also confirms the consistent performance of the heat exchangers from 2020 to 2024, indicating minimal fouling impacts. This study establishes wastewater heat exchangers as a safe, effective, and virtually maintenance-free solution for heat extraction and rejection. Full article

In the present study, using a combination of theoretical discussions, practical examples, and case studies, we sought to gain a comprehensive understanding of how numerical solutions could be used to improve the design and optimize the thermal efficiency of a heat exchanger that utilizes wastewater to reduce the domestic consumption of hot water. To this end, we developed a validated numerical model. We also carried out simulations and experiments, the results of which are presented in this paper. The novelty of this work derives from our use of a new heat exchanger design for a domestic shower, and from the presented experimental–numerical evidence that proves its efficiency. We found that use of our newly designed appliance improved thermal efficiency from 14% to 27%. Moreover, we estimated that the cost of manufacturing and installing such a device did not exceed that of a widely available drain grid. Using our newly designed exchanger, a family of four living in Poland could save EUR 38 (at 2022 values) and reduce CO₂ emissions by 192 kg. An average European family could save EUR 68 and reduce CO₂ emissions by 76 kg. Full article

The treatment of wastewater worldwide generates substantial quantities of sewage sludge (SS), prompting concerns about its environmental impact. Various approaches have been explored for SS reuse, with energy production emerging as a viable solution. This study focuses on harnessing energy from domestic wastewater treatment (WWT) sewage sludge through plasma gasification. Effective syngas production hinges on precise equipment design which, in turn, depends on the detailed feedstock used for characterization. Key components of plasma gasification include the plasma torch, reactor, heat exchanger, scrubber, and cyclone, enabling the generation of inert slag for landfill disposal and to ensure clean syngas. Designing these components entails considerations of sludge composition, calorific power, thermal conductivity, ash diameter, and fusibility properties, among other parameters. Accordingly, this work entails the development of an experimental setup for the plasma gasification of sewage sludge, taking into account a comprehensive sludge characterization. The experimental findings reveal that domestic WWT sewage sludge with 40% humidity exhibits a low thermal conductivity of approximately 0.392 W/mK and a calorific value of LHV = 20.78 MJ/kg. Also, the relatively low ash content (17%) renders this raw material advantageous for plasma gasification processes. The integration of a detailed sludge characterization into the equipment design lays the foundation for efficient syngas production. This study aims to contribute to advancing sustainable waste-to-energy technologies, namely plasma gasification, by leveraging sewage sludge as a valuable resource for syngas production. Full article

This paper assesses the performance of waste heat recovery from commercial kitchen wastewater in practice. A pilot study of heat recovery from the kitchen at Penrhyn Castle, a tourist attraction in North Wales (UK), is outlined. The pilot heat recovery site was designed and installed, comprising a heat exchanger, recirculation pumps, buffer tank and an extensive temperature/flow monitoring system for performance monitoring of the waste heat recovery system. Continuous monitoring was conducted for a period of 8 months, covering the 2022 tourist season. The recovered heat from the kitchen wastewater preheats the incoming cold freshwater supply and consequently reduces the amount of energy consumed for subsequent water heating. Retrofitting the pilot heat recovery system to the kitchen drains resulted in a heat saving of 240 kWh per month on average, a reduction of 928.8 kg CO₂e per year, and a payback period for the investment costs of approximately two years, depending on the cost of energy supply. The presented results illustrate the potential of this form of renewable heat in reducing the carbon footprint of water heating activities in buildings and the hospitality sector. Full article

The potential for recovering heat from wastewater exists at various stages, including generation, transport, and treatment. As a result, various technologies for thermal energy recovery from wastewater are now successfully employed in many countries. In order to synthetically present the current state of knowledge on heat recovery from wastewater, a bibliometric analysis of previously published studies indexed in the Web of Science database was performed. The review was further extended with strategic SWOT and SOAR analyses to identify internal and external factors determining the competitive advantage and weaknesses related to the use of wastewater heat exchangers and heat pumps. These analyses indicated the need for further research on the possibilities of heat recovery from wastewater as the use of this technology, both at the building level and on a larger scale, contributes to the implementation of sustainable development goals, especially in terms of improving energy efficiency and reducing CO₂ emissions. Particular emphasis should be placed on research into the use of warm wastewater together with other, better known and accepted, renewable energy sources. It is also important to continuously educate the public and promote heat recovery technologies at various levels, as well as to increase the involvement of legislators and other stakeholders. Full article

The use of technologies that allow for the utilization of renewable energies wasted around buildings is one of the ways to ensure the decarbonization of the sector. Wastewater from buildings is a renewable source of thermal energy. Groundwater and rainwater are important components of wastewater that flow into sewerage systems. The main objective of this research is to estimate the thermal potential of wastewater for the heating and cooling of buildings. In this paper, an office building with a low-energy system (TABS) was studied for one year to assess the energy contribution of wastewater in a hybrid system that includes geothermal exchangers and a wastewater exchanger. This study shows that wastewater from sewerage systems that flows faster than 5 L/s can make enough heat to power an office building with a power demand of 45 kW (60 W/m²). The energy contribution of wastewater from the sewerage system is more favorable in heating scenarios than in cooling ones, improving the system efficiency by over 22% compared to geothermal systems. Rainwater enhances cooling efficiency by over 14% compared to geothermal systems. This finding could help to establish a predictive method or guidelines for the design and sizing of heat exchangers in sewerage systems. Full article

The present research focuses on heat recovery from hot kitchen wastewater to fulfil the dual objective of reducing energy consumption and CO₂ emissions, while simultaneously improving the fat, oil and grease (FOG) removal efficiency of the grease trap (GT). A GT was retrofitted with a novel heat exchanger design (termed as a hybrid GT device) to enhance wastewater thermal recovery and FOG removal capabilities. Hot wastewater containing FOG was assessed in a full-scale experimental GT. The governing parameters of temperature, mass flow rate and FOG content were monitored. Results indicate that the hybrid GT improves FOG removal performance by lowering the temperature of GT hot wastewater by approximately 25%. The hybrid GT enables improvement in energy efficiency and cost savings for commercial kitchens/wastewater generators, lowering the carbon footprint and cost of food preparation. Full article

A heat integration optimization method that considers the changes in process parameters is proposed to find the global optimal process scheme for a coal chemical company’s phenols and ammonia recovery process. The phenols and ammonia recovery process is simulated by Aspen Plus, and a programming method for heat exchanger networks synthesis that can simultaneously optimize process parameters and heat integration is constructed by Matlab. Taking the total annual cost as the objective function, the following process parameters are optimized: the hot feed temperature and cold/hot feed ratio of sour water stripper, the temperature of three-step partial condensation system, the feed temperature and column pressure of both solvent distillation column and solvent stripper. The result shows that, compared with the heat integration process under original process parameters, the new heat integration process saves 14.3% energy consumption and reduces the total annual cost by about 15.1%. The new heat integration process provides guidance for the optimization of the phenols and ammonia recovery process. The proposed heat integration optimization method based on changing process parameters is an effective and practical tool that offers good application prospects. Full article

The pH of wastewater needs to remain between 6 and 9 to protect water organisms. Condensates from a gas condensing boiler have a pH value of about 3. An optimal way to neutralize the acid condensate is to use cheap material such as dolomite. An old-style neutralization box (NB) was tested with a standard faction of dolomite. However, it did not sufficiently neutralize the condensate. Therefore, several tests were performed involving changes to the construction of the neutralization box, a finer fraction of dolomite and aerating the condensate in the neutralization box. In summary, a new NB technology with partitions, a finer fraction of dolomite and condensate aeration proved sufficient in the neutralization of the pH of the condensate in the short and long terms. It depends on what material the heat exchanger is made of in the condensing boiler. The aluminum content reduces the effectiveness of dolomite in the long run, so aerating the condensate in the NB is recommended, which leads to its more effective neutralization. Full article

Geopolymer is an inorganic material formed through the chemical reaction of an aluminosilicate precursor and an alkaline or acidic activating solution. It is seen as a green new alternative binder to ordinary Portland cement (OPC) for sustainable infrastructure development. The strength of the unary or blended geopolymer product is dependent on the composition and properties of the polymeric gel influenced by the ratios of Al₂O₃/SiO₂, CaO/SiO₂, CaO/(SiO₂ + Al₂O₃), Na₂SiO₃/NaOH, SiO₂/Na₂O, and liquid/binder (L/B). Essential scientific inquiry has been progressively addressed by utilizing expert assessment and research metrics. The network visualization of bibliometric co-occurrence and co-citations is of particular significance. The present study aims to highlight the trends and progress of the most influential publication sources, keywords, authors, articles, and countries in geopolymer research in the last 10 years. Bibliometric data were retrieved through Scopus and visualized in VOSviewer to create bibliometric networks. The yearly distribution and growth trends (April 2011–2022) of geopolymer, geopolymer mortar, and geopolymer concrete before (after) applying inclusion criteria were from 754 to 9887 (5186), 47 to 1374 (866), and 145 to 3721 (2253), respectively, attributed to the discoveries in more precursor materials such as laterite and the growing interest in fire and heat-resistant structures, water and wastewater treatment, cement and concrete, and brick manufacturing. The top three journals in terms of prestige for geopolymer publications were the Journal of Hazardous Materials with an impact factor equal to 14.224 and h-index equal to 307, Cement and Concrete Research with an impact factor equal to 11.958 and h-index equal to 239, and the Journal of Cleaner Production with an impact factor equal to 11.072 and h-index equal to 232. The top three journals in terms of average citation per document were Cement and Concrete Research (135.75), Materials and Design (75), and Cement and Concrete Composites (68.35). Keywords such as “geopolymers”, “inorganic polymer”, “geopolymer”, “compressive strength”, “fly ash”, and “geopolymer concrete” had the highest occurrences in publications. John Provis—University of Sheffield, Prinya Chindaprasirt—Khon Kaen University, and Jay Sanjayan—Swinburne University of Technology had the highest total citations of 6377, 5626, and 4311, respectively. The highest number of publications were from China, India, Australia, the United States of America, and Malaysia. The bibliometric findings from this study can act as a tool for academicians and policymakers to exchange research expertise, collaborate on novel geopolymer research, and create innovative joint ventures. Full article