A Wastewater Heat Recovery System as a Solution to Improve the Energy Efficiency of Buildings and Reduce Greenhouse Gas Emissions: Technical, Financial, and Environmental Aspects
Abstract
1. Introduction
- Conducting experimental studies on a newly designed horizontal drain water heat exchanger and a commercially available vertical DWHR unit;
- Determining the energy efficiency of the tested exchangers and identifying the parameters influencing this efficiency;
- Conducting a Life Cycle Cost analysis for several variants of domestic hot water installations, including configurations taking into account the tested DWHR exchangers;
- Determining the CO2 emissions of the analyzed DHW installation variants and assessing their environmental impact.
2. Materials and Methods
2.1. Characteristics of Analyzed DWHR Exchangers
2.2. Laboratory Tests of Analyzed Drain Water Heat Recovery Units
2.3. Energy Efficiency of Domestic Hot Water Preparation System
- Variant 1—a water heater supplied directly with cold water from the water supply network (Equation (1));
- Variant 2—a water heater supplied with preheated water in a vertical DWHR exchanger (Equation (2));
- Variant 3—a water heater supplied with preheated water in a horizontal DWHR exchanger (Equation (2)).
2.4. Financial Analysis of Domestic Hot Water Preparation System
2.5. Environmental Analysis—Greenhouse Gas Emissions
3. Results
3.1. Assesment of the Effectiveness of the Drain Water Heat Recovery Exchangers
3.2. Life Cycle Cost Analysis of Domestic Hot Water Preparation System
3.3. Impact of DHW System Variants on the Environment
4. Discussion
Limitations of the Study and Future Research
5. Conclusions
- The Life Cycle Cost methodology is an effective tool for selecting the financially optimal DHW installation option and reduces the risk of making incorrect decisions based solely on initial investment costs.
- Both vertical and horizontal DWHR exchangers offer lower 15-year Life Cycle Costs than conventional water heating systems. The vertical exchanger reduces energy consumption by up to 64.7%, while the horizontal exchanger reduces energy consumption by up to 29.6%.
- By significantly reducing CO2 emissions, the tested shower heat exchangers can contribute to reducing the carbon footprint of buildings.
- The significant impact of parameters such as shower duration and shower head flow rate on the final financial and environmental results demonstrates how important individual user preferences and behaviors can be in reducing the negative environmental impact of buildings.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Reference | Type of DWHR | Methodology | Main Conclusions |
---|---|---|---|
[29] | DWHR storage device | Numerical simulations, CFD analysis, and experimental studies | The DWHR storage unit had the capacity to recover from 34% to 60% of the energy available in the greywater |
[30] | Vertical spiral DWHR exchangers integrated with solar domestic water heaters | Experimental studies and numerical simulations | The average effectiveness was approximately 55% |
[31] | Linear horizontal DWHR exchanger (prototype) | Experimental studies and machine learning methods | The effectiveness of the DWHR was 19.37–36.94% |
[32] | Liner horizontal DWHR unit (prototype) | Experimental studies | The effectiveness of the DWHR exchanger was 25.54–33.44% |
[33] | Horizontal plate shower exchanger (prototype) | Experimental studies | The efficiency of the new prototype in real operating conditions reached up to 62% |
[34] | Vertical falling-film drain water heat recovery heat exchanger | Transient System Simulation Tool (TRNSYS) software | The effectiveness of the DWHR reached up to 60% |
[35] | Vertical “tube-in-tube” drain water heat exchanger | Experimental studies | A reduction was achieved in the energy consumption for domestic hot water preparation of approximately 45.7% to 60.8% |
[36] | Vertical falling-film drain water heat recovery heat exchanger | Laboratory studies, NTU method | The effectiveness of the fully wet surface varied between 29 and 46%, and that for the partially wet surface between 21 and 42% |
[37] | Horizontal, plate heat exchanger | Laboratory studies, NTU method | The least favorable test results were ε = 18.6%, NTU = 0.24; the most beneficial results were ε = 50.0%, NTU = 0.99 |
Type of DWHR Unit | Parameter | Value | Unit |
---|---|---|---|
Vertical DWHR—Showersave QB1-16 | Length | 1.68 | m |
Diameter (external) | 50 | mm | |
Diameter (internal) | 45 | mm | |
Horizontal DWHR—prototype | Chamber length | 0.8 | m |
Chamber width | 0.8 | m | |
Chamber height | 0.1 | m | |
Pipe diameter | 8.16 | mm | |
Total length of pipes | 16.72 | m |
Device | Purpose of Use | Type of Device, Manufacturer | Technical Data | Number of Pieces |
---|---|---|---|---|
Water heater | Hot water preparation | KDE-27. BONUS.PL, Kospel, Poland | Maximum power 27 kW, 400 V, smooth temperature control 30 °C to 60 °C | 1 |
Thermostatic mixing valve | Mixing cold and hot water and ensuring a set constant temperature | ATM 343, Afriso, Germany | DN15, temperature control 35 ÷ 60 °C, max. 90 °C | 1 |
Flow meter | Measurement of water flow, m3/h | Sharky 473, Diehl Metering, Germany | Ultrasonic flow meter with nominal flow 0.6 m3/h, DN 15, IP 54, 5–130 °C, DC 3–5.5 V | 3 |
Data recorder | Data recording every 1 s | MultiCon CMC-144, Simex, Poland | Number of outputs: max. 18 analog (4–20 mA); max. 72 SSR; 36 relays (1 A/250 V) or 18 relays 5 A/250 V. Number of inputs: max. 15 universal inputs; max. 72 analog inputs (0/4–20 mA or 0/1–5 V or 0/2–10 V); max. 72 digital inputs; max. 36 TC inputs; max. 18 RTD inputs; max. 18 counter/flowmeter inputs, 19–50 V; DC 16–35 V AC or 85–260 V AC/DC | 1 |
Temperature sensor | Measurement of water and greywater temperature, °C | TOPE-L0384–Pt500, Simex, Poland | Resistive sensor made of platinum, measurement accuracy class AA (from ±0.10 (0 °C) to ±0.27 (100 °C)), 0–150 °C | 5 |
Variable Research Parameters | Value | Unit |
---|---|---|
Temperature of mixed water at outlet of shower head, Tsh | 34, 38, 42, 46 | °C |
Shower length, lsh | 5, 10, 15 | min |
Water flow rate from shower head, qsh | 5.0, 7.5, 10.0 | L/min |
Parameter | Value |
---|---|
The cost of purchasing and installing a vertical DWHR heat exchanger with a connection set INVV | 801 € |
The cost of purchasing and installing a horizontal DWHR heat exchanger INVH | 338 € |
The cost of installing additional sewage and water supply installation in Variant 2 INVDUL2 | 350 € |
The cost of installing additional sewage and water supply installation in Variant 3 INVDUL3 | 170 € |
Energy unit cost ce | 0.26 €/m3 |
Discount rate r | 6% |
Annual increase in energy prices ie | 2% |
Total lifetime T | 15 years |
Type of DWHR Exchanger | Temperature of Mixed Water Tsh, °C | Water Flow Rate from Shower Head qsh, L/min | ||
---|---|---|---|---|
5.0 | 7.5 | 10.0 | ||
Energy Demand Reduction Factor φ, % | ||||
Vertical | 34 | 54.9 | 52.8 | 49.5 |
38 | 60.7 | 57.2 | 51.4 | |
42 | 64.0 | 58.8 | 53.7 | |
46 | 64.7 | 58.5 | 57.4 | |
Horizontal | 34 | 25.1 | 23.4 | 21.7 |
38 | 26.9 | 23.6 | 22.0 | |
42 | 27.1 | 24.4 | 22.8 | |
46 | 29.6 | 26.0 | 23.3 |
Number of Residents | Variant of DHW Installation | Mixed Water Temperature Tsh. °C | Water Flow Rate from Shower Head qsh. L/min | ||
---|---|---|---|---|---|
5.0 | 7.5 | 10.0 | |||
LCC. € | |||||
3 | Variant 1 | 34 | 2075.8 | 3017.3 | 4004.4 |
38 | 2445.5 | 3576.9 | 4724.9 | ||
42 | 2804.0 | 4079.8 | 5429.5 | ||
46 | 3177.6 | 4612.7 | 6040.7 | ||
Variant 2 | 34 | 2072.0 | 2519.7 | 2915.3 | |
38 | 2096.8 | 2639.5 | 3181.6 | ||
42 | 2155.5 | 2806.5 | 3454.2 | ||
46 | 2260.2 | 2953.1 | 3578.1 | ||
Variant 3 | 34 | 2062.9 | 2818.1 | 3588.1 | |
38 | 2296.1 | 3240.2 | 4151.0 | ||
42 | 2553.3 | 3590.1 | 4617.5 | ||
46 | 2745.4 | 3923.0 | 5061.3 | ||
4 | Variant 1 | 34 | 2767.7 | 4023.0 | 5339.2 |
38 | 3260.7 | 4769.2 | 6299.8 | ||
42 | 3738.6 | 5439.7 | 7239.3 | ||
46 | 4236.9 | 6150.3 | 8054.3 | ||
Variant 2 | 34 | 2379.0 | 2975.9 | 3503.4 | |
38 | 2412.0 | 3135.6 | 3858.5 | ||
42 | 2490.3 | 3358.3 | 4222.0 | ||
46 | 2630.0 | 3553.8 | 4387.1 | ||
Variant 3 | 34 | 2581.2 | 3588.1 | 4687.3 | |
38 | 2892.1 | 4151.0 | 5420.7 | ||
42 | 3235.1 | 4617.5 | 6093.2 | ||
46 | 3491.2 | 5061.3 | 6683.0 | ||
5 | Variant 1 | 34 | 3459.6 | 5028.8 | 6674.0 |
38 | 4075.9 | 5961.5 | 7874.8 | ||
42 | 4673.3 | 6799.7 | 9049.1 | ||
46 | 5296.1 | 7687.9 | 10,067.9 | ||
Variant 2 | 34 | 2686.0 | 3432.1 | 4091.5 | |
38 | 2727.3 | 3631.8 | 4535.3 | ||
42 | 2825.1 | 3910.1 | 4989.7 | ||
46 | 2999.7 | 4154.6 | 5196.2 | ||
Variant 3 | 34 | 3099.5 | 4358.2 | 5732.1 | |
38 | 3488.1 | 5061.7 | 6648.9 | ||
42 | 3916.8 | 5644.9 | 7489.5 | ||
46 | 4237.0 | 6199.6 | 8226.7 |
Number of Residents | Variant of DHW Installation | Mixed Water Temperature Tsh. °C | Water Flow Rate from Shower Head qsh. L/min | ||
---|---|---|---|---|---|
5.0 | 7.5 | 10.0 | |||
LCC. € | |||||
3 | Variant 1 | 34 | 4151.5 | 6034.6 | 8008.8 |
38 | 4891.0 | 7153.8 | 9449.7 | ||
42 | 5608.0 | 8159.6 | 10,858.9 | ||
46 | 6355.3 | 9225.4 | 12,081.5 | ||
Variant 2 | 34 | 2992.9 | 3888.4 | 4679.7 | |
38 | 3042.5 | 4127.9 | 5212.2 | ||
42 | 3160.0 | 4462.0 | 5757.4 | ||
46 | 3369.5 | 4755.3 | 6005.2 | ||
Variant 3 | 34 | 3617.8 | 5128.2 | 6776.9 | |
38 | 4084.1 | 5972.5 | 7877.1 | ||
42 | 4598.6 | 6672.2 | 8885.8 | ||
46 | 4982.8 | 7337.9 | 9770.4 | ||
4 | Variant 1 | 34 | 5535.4 | 8046.1 | 10,678.4 |
38 | 6521.4 | 9538.4 | 12,599.6 | ||
42 | 7477.3 | 10,879.5 | 14,478.6 | ||
46 | 8473.7 | 12,300.6 | 16,108.6 | ||
Variant 2 | 34 | 3606.9 | 4800.8 | 5855.9 | |
38 | 3673.0 | 5120.2 | 6566.0 | ||
42 | 3829.6 | 5565.6 | 7292.9 | ||
46 | 4108.9 | 5956.7 | 7623.3 | ||
Variant 3 | 34 | 4654.3 | 6668.3 | 8866.5 | |
38 | 5276.2 | 7793.9 | 10,333.4 | ||
42 | 5962.2 | 8727.0 | 11,678.4 | ||
46 | 6474.4 | 9614.6 | 12,857.9 | ||
5 | Variant 1 | 34 | 6919.2 | 10,057.6 | 13,348.1 |
38 | 8151.7 | 11,923.0 | 15,749.5 | ||
42 | 9346.6 | 13,599.3 | 18,098.2 | ||
46 | 10,592.1 | 15,375.7 | 20,135.8 | ||
Variant 2 | 34 | 4220.9 | 5713.3 | 7032.1 | |
38 | 4303.5 | 6112.5 | 7919.7 | ||
42 | 4499.3 | 6669.3 | 8828.4 | ||
46 | 4848.4 | 7158.1 | 9241.4 | ||
Variant 3 | 34 | 5690.9 | 8208.3 | 10,956.1 | |
38 | 6468.2 | 9615.4 | 12,789.8 | ||
42 | 7325.7 | 10,781.7 | 14,471.0 | ||
46 | 7965.9 | 11,891.2 | 15,945.4 |
Number of Residents | Variant of DHW Installation | Mixed Water Temperature Tsh. °C | Water Flow Rate from Shower Head qsh. L/min | ||
---|---|---|---|---|---|
5.0 | 7.5 | 10.0 | |||
LCC. € | |||||
3 | Variant 1 | 34 | 6227.3 | 9051.8 | 12,013.2 |
38 | 7336.5 | 10,730.7 | 14,174.6 | ||
42 | 8411.9 | 12,239.4 | 16,288.4 | ||
46 | 9532.9 | 13,838.1 | 18,122.2 | ||
Variant 2 | 34 | 3913.9 | 5257.0 | 6444.0 | |
38 | 3988.3 | 5616.4 | 7242.8 | ||
42 | 4164.5 | 6117.4 | 8060.7 | ||
46 | 4478.7 | 6557.4 | 8432.3 | ||
Variant 3 | 34 | 5172.6 | 7438.3 | 9911.3 | |
38 | 5872.2 | 8704.7 | 11,561.6 | ||
42 | 6643.9 | 9754.3 | 13,074.7 | ||
46 | 7220.1 | 10,752.9 | 14,401.7 | ||
4 | Variant 1 | 34 | 8303.1 | 12,069.1 | 16,017.7 |
38 | 9782.1 | 14,307.6 | 18,899.4 | ||
42 | 11,215.9 | 16,319.2 | 21,717.9 | ||
46 | 12,710.6 | 18,450.9 | 24,162.9 | ||
Variant 2 | 34 | 4834.9 | 6625.7 | 8208.3 | |
38 | 4934.0 | 7104.8 | 9273.4 | ||
42 | 5168.9 | 7772.9 | 10,363.9 | ||
46 | 5587.9 | 8359.5 | 10,859.4 | ||
Variant 3 | 34 | 6727.5 | 9748.4 | 13,045.8 | |
38 | 7660.2 | 11,436.9 | 15,246.2 | ||
42 | 8689.2 | 12,836.5 | 17,263.6 | ||
46 | 9457.5 | 14,167.9 | 19,032.9 | ||
5 | Variant 1 | 34 | 10,378.8 | 15,086.4 | 20,022.1 |
38 | 12,227.6 | 17,884.4 | 23,624.3 | ||
42 | 14,019.9 | 20,399.0 | 27,147.3 | ||
46 | 15,888.2 | 23,063.6 | 30,203.7 | ||
Variant 2 | 34 | 5755.9 | 7994.4 | 9972.6 | |
38 | 5879.8 | 8593.3 | 11,304.0 | ||
42 | 6173.4 | 9428.4 | 12,667.1 | ||
46 | 6697.1 | 10,161.7 | 13,286.6 | ||
Variant 3 | 34 | 8282.4 | 12,058.5 | 16,180.2 | |
38 | 9448.3 | 14,169.2 | 18,930.7 | ||
42 | 10,734.5 | 15,918.6 | 21,452.5 | ||
46 | 11,694.9 | 17,582.8 | 23,664.1 |
Parameters | Variant | Mixed Water Temperature Tsh, °C | DPP, Years | Parameters | Variant | Mixed Water Temperature Tsh, °C | DPP, Years |
---|---|---|---|---|---|---|---|
qsh = 5.0 L/min, M = 3 people, lsh = 5 min | Variant 3 | 34 | 14.50 | qsh = 5.0 L/min, M = 3 people, lsh = 15 min | Variant 3 | 34 | 3.99 |
38 | 10.75 | 38 | 3.11 | ||||
42 | 9.03 | 42 | 2.68 | ||||
46 | 7.02 | 46 | 2.14 | ||||
Variant 2 | 34 | 14.93 | Variant 2 | 34 | 4.09 | ||
38 | 10.66 | 38 | 3.09 | ||||
42 | 8.56 | 42 | 2.55 | ||||
46 | 7.27 | 46 | 2.20 | ||||
qsh = 5.0 L/min, M = 5 people, lsh = 5 min | Variant 3 | 34 | 7.71 | qsh = 5.0 L/min, M = 5 people, lsh = 15 min | Variant 3 | 34 | 2.32 |
38 | 5.90 | 38 | 1.82 | ||||
42 | 5.03 | 42 | 1.57 | ||||
46 | 3.98 | 46 | 1.26 | ||||
Variant 2 | 34 | 7.90 | Variant 2 | 34 | 2.38 | ||
38 | 5.86 | 38 | 1.81 | ||||
42 | 4.79 | 42 | 1.50 | ||||
46 | 4.11 | 46 | 1.30 | ||||
qsh = 10.0 L/min, M = 3 people, lsh = 5 min | Variant 3 | 34 | 7.16 | qsh = 10.0 L/min, M = 3 people, lsh = 15 min | Variant 3 | 34 | 2.32 |
38 | 5.99 | 38 | 1.92 | ||||
42 | 4.80 | 42 | 1.60 | ||||
46 | 4.21 | 46 | 1.41 | ||||
Variant 2 | 34 | 6.63 | Variant 2 | 34 | 2.02 | ||
38 | 5.39 | 38 | 1.68 | ||||
42 | 4.58 | 42 | 1.44 | ||||
46 | 3.91 | 46 | 1.24 | ||||
qsh = 10.0 L/min, M = 5 people, lsh = 5 min | Variant 3 | 34 | 4.33 | qsh = 10.0 L/min, M = 5 people, lsh = 15 min | Variant 3 | 34 | 1.37 |
38 | 3.57 | 38 | 1.13 | ||||
42 | 2.96 | 42 | 0.95 | ||||
46 | 2.59 | 46 | 0.83 | ||||
Variant 2 | 34 | 3.77 | Variant 2 | 34 | 1.20 | ||
38 | 3.10 | 38 | 0.99 | ||||
42 | 2.65 | 42 | 0.85 | ||||
46 | 2.27 | 46 | 0.74 |
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Stec, A.; Słyś, D. A Wastewater Heat Recovery System as a Solution to Improve the Energy Efficiency of Buildings and Reduce Greenhouse Gas Emissions: Technical, Financial, and Environmental Aspects. Energies 2025, 18, 4818. https://doi.org/10.3390/en18184818
Stec A, Słyś D. A Wastewater Heat Recovery System as a Solution to Improve the Energy Efficiency of Buildings and Reduce Greenhouse Gas Emissions: Technical, Financial, and Environmental Aspects. Energies. 2025; 18(18):4818. https://doi.org/10.3390/en18184818
Chicago/Turabian StyleStec, Agnieszka, and Daniel Słyś. 2025. "A Wastewater Heat Recovery System as a Solution to Improve the Energy Efficiency of Buildings and Reduce Greenhouse Gas Emissions: Technical, Financial, and Environmental Aspects" Energies 18, no. 18: 4818. https://doi.org/10.3390/en18184818
APA StyleStec, A., & Słyś, D. (2025). A Wastewater Heat Recovery System as a Solution to Improve the Energy Efficiency of Buildings and Reduce Greenhouse Gas Emissions: Technical, Financial, and Environmental Aspects. Energies, 18(18), 4818. https://doi.org/10.3390/en18184818