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Keywords = waste tire crumb rubber

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27 pages, 25455 KB  
Article
Optimization of Preparation Process and Performance of Crumb Rubber/SBS-Composite-Modified Bitumen
by Renzhe Lei, Jianzhong Huang, Zhao Wang, Haojie Ji, Zunqing Liu and Jian Sun
Materials 2026, 19(14), 3041; https://doi.org/10.3390/ma19143041 - 14 Jul 2026
Viewed by 327
Abstract
To enhance the comprehensive performance of crumb rubber (CR)/SBS-composite-modified bitumen, an orthogonal experimental design was first adopted to analyze the effects of process parameters—including the addition sequence, shearing duration, shearing temperature and shearing speed—on the conventional properties of bitumen. Furthermore, based on the [...] Read more.
To enhance the comprehensive performance of crumb rubber (CR)/SBS-composite-modified bitumen, an orthogonal experimental design was first adopted to analyze the effects of process parameters—including the addition sequence, shearing duration, shearing temperature and shearing speed—on the conventional properties of bitumen. Furthermore, based on the Box–Behnken response surface methodology, quadratic regression predictive models for the dosages of SBS, waste crumb rubber and aromatic oil were constructed, and the entropy-weighted TOPSIS method was introduced to comprehensively evaluate and multi-objectively optimize the proportioning schemes. The results indicate that a reasonable preparation process can significantly promote the uniform dispersion of modifiers, distinct non-linear interactions exist among the dosages of each modifier, and the optimal proportion balancing both high- and low-temperature performance was obtained through optimization. The constructed models exhibit good predictive accuracy, and the optimized CR/SBS-composite-modified bitumen showed excellent conventional properties and storage stability, which can provide a theoretical reference for the recycling of waste tires and the engineering application of composite-modified bitumen. Full article
(This article belongs to the Section Construction and Building Materials)
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20 pages, 19830 KB  
Article
Sustainable Surface Treatments Using Dry-Process Rubber-Modified Asphalt in Cold Regions: A Laboratory, Field, and LCA Study
by Sepehr Mohammadi, Dongzhao Jin, Meng Wu, Zhongda Liu and Zhanping You
Infrastructures 2026, 11(6), 199; https://doi.org/10.3390/infrastructures11060199 - 11 Jun 2026
Viewed by 377
Abstract
The incorporation of crumb rubber derived from waste tires in asphalt pavements has gained increasing attention as a strategy to enhance performance while reducing environmental impacts, particularly in cold regions such as the Midwestern United States, where pavements are subjected to severe thermal [...] Read more.
The incorporation of crumb rubber derived from waste tires in asphalt pavements has gained increasing attention as a strategy to enhance performance while reducing environmental impacts, particularly in cold regions such as the Midwestern United States, where pavements are subjected to severe thermal stresses and freeze–thaw cycles. Despite the numerous performance benefits observed in previous laboratory-scale studies, field demonstrations can play a critical role in validating the use of recycled waste tires as asphalt additives. This study examines the performance benefits and environmental impacts of incorporating recycled tire rubber into asphalt mixtures via a dry modification process for cold-climate applications. Building on these findings, this paper is based on a full-scale field demonstration of a dry-process rubber-modified asphalt pavement constructed in Ann Arbor, Michigan. Performance testing was conducted at both the binder and mixture levels, and field cores were collected during the construction of field sections. To complement the performance evaluation, a life-cycle assessment (LCA) was conducted to quantify the environmental impacts of rubber-modified asphalt and conventional asphalt. The results indicate that successful rubber incorporation, combined with improved low-, intermediate-, and high-temperature performance, enhances long-term durability compared with control sections. Moreover, despite slightly higher initial environmental impacts associated with rubber incorporation, improved durability and reduced maintenance frequency can lead to lower life-cycle impacts over the long term. The findings highlight the potential of rubber-modified asphalt as a sustainable, resilient solution for cold-region pavements, offering practical insights for agencies seeking to balance performance and environmental impacts in future infrastructure design. Full article
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30 pages, 6733 KB  
Article
Enhancing Mechanical and Stress–Strain Behavior of Sustainable Crumb Rubber Concrete Using Supplementary Cementitious Material-Based Surface Treatment
by Mahmoud Abo El-Wafa, Mohamed A. Badran, Ahmed S. Eisa, Sara El Sayed and Hilal Hassan
J. Compos. Sci. 2026, 10(6), 285; https://doi.org/10.3390/jcs10060285 - 23 May 2026
Viewed by 1028
Abstract
Since tires from end-of-life vehicles are not entirely biodegradable and pose a serious environmental problem, their disposal has become a significant global environmental concern. One technique to decrease these environmental issues is incorporating waste rubber to make sustainable green concrete. This study examined [...] Read more.
Since tires from end-of-life vehicles are not entirely biodegradable and pose a serious environmental problem, their disposal has become a significant global environmental concern. One technique to decrease these environmental issues is incorporating waste rubber to make sustainable green concrete. This study examined the usage of waste supplementary cementitious materials (SCMs) such as fly ash (FA), metakaolin (MK), marble powder (MP), slag (SL), and silica fume (SF) for surface precoating of crumb rubber (CR) to improve the mechanical properties of the produced crumb rubber concrete (CRC) by strengthening the bond between CR and cement paste in the interfacial transition zone (ITZ). The CR replaced (0, 15%, and 25%) of sand by weight in the preparation of CRC mixtures. A total of eleven CRC mixes were cast to investigate the fresh properties, compressive strength, and splitting tensile strength. In addition, the compressive stress-strain curve was investigated, and peak stress, peak strain, energy absorption, toughness, and modulus of elasticity have been evaluated. The outcomes showed that precoating CR using FA, followed by MK, has the strongest effect on increasing CRC compressive performance. The 25% substitution of sand with FA-treated CR increased compressive strength after 28 days, splitting tensile strength, peak stress, toughness, and modulus of elasticity by 34.7%, 23.7%, 34.8%, 26.1%, and 25.2%, respectively, in comparison to the same percentage of untreated CR. The proposed approach demonstrates a viable pathway for integrating waste materials and SCM-based technologies to develop high-performance, sustainable cementitious composites. Full article
(This article belongs to the Special Issue Sustainable Cementitious Composites)
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12 pages, 1100 KB  
Article
Assessment of Flexible Pavement Containing Rubberized Asphalt
by Noorance Al-Mukaram, Tariq Al-Mansoori, Ali M. Lafta, Karzan Ismael and Pooyan Ayar
Polymers 2026, 18(8), 927; https://doi.org/10.3390/polym18080927 - 10 Apr 2026
Viewed by 731
Abstract
This work deals with a practical method of using crumb rubber resulting from waste tires to produce modified bitumen via a wet mixing method for road construction in Iraq. Due to wide variation in temperatures and over-loading traffic in Iraq, rutting deformation is [...] Read more.
This work deals with a practical method of using crumb rubber resulting from waste tires to produce modified bitumen via a wet mixing method for road construction in Iraq. Due to wide variation in temperatures and over-loading traffic in Iraq, rutting deformation is the most observed structural pavement problem. Also, tire wear and tear are higher in Iraq than in other countries due to high temperature and dry weather most of the year, which makes considerable amounts of waste tire piles easily accessible. Utilizing this waste material could be crucial to the environment and economy of the country, as well as to the sustainability of resources. Using waste tire materials as bitumen modifiers in the production of hot mix asphalt is a widely practiced experiment, although it is applied differently depending on the weather, type of bitumen used, and its availability. In the methodology of this research, it is suggested to modify asphalt grades 60/70 by a certain amount of crumb rubber (5–20%). The modified asphalt and asphalt grade 40/50 were used in preparing two types of asphalt concretes to examine their volumetric properties and evaluate their rutting behavior. The results for both mixtures were compared to the Iraqi General Specifications for Roads and Bridges (SORB/R9). The findings showed significant improvements in Marshall stability and flow, as well as in the percentages of voids satisfied in the modified mixture. After using rubberized asphalt in the mixture, the rutting depth was recorded below 20 mm and decreased by 30% and 26% at temperatures of 40 °C and 60 °C, respectively, compared to the controlled mixture. Full article
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21 pages, 4125 KB  
Article
Rutting Resistance and Fatigue Performance of Crumb Rubber-Modified Asphalt Concrete: Experimental Investigation and Mechanistic–Empirical Modeling
by Udeme Udo Imoh, Daniel Akinmade and Majid Movahedi Rad
Infrastructures 2026, 11(4), 133; https://doi.org/10.3390/infrastructures11040133 - 8 Apr 2026
Cited by 7 | Viewed by 2041
Abstract
Crumb rubber-modified asphalt concrete (CMAC) has gained increasing attention as a sustainable pavement material capable of improving mechanical performance while utilizing waste tire resources. This study investigates the rutting resistance and fatigue behavior of CMAC using a combined experimental and mechanistic–empirical modeling approach. [...] Read more.
Crumb rubber-modified asphalt concrete (CMAC) has gained increasing attention as a sustainable pavement material capable of improving mechanical performance while utilizing waste tire resources. This study investigates the rutting resistance and fatigue behavior of CMAC using a combined experimental and mechanistic–empirical modeling approach. Asphalt mixtures containing 0–25% crumb rubber by binder weight were prepared and evaluated through Marshall stability and indirect tensile fatigue tests, whereas Fourier-transform infrared spectroscopy (FTIR) was used to examine binder–rubber interactions. The results indicate that crumb rubber significantly influences both the volumetric and mechanical properties of asphalt mixtures. Mixtures containing 10–15% crumb rubber exhibited optimal performances, achieving up to 36% higher Marshall stability and improved fatigue life compared with conventional asphalt mixtures. FTIR analysis revealed that rubber particle swelling and limited chemical interactions enhanced binder elasticity and improved binder–aggregate compatibility. However, excessive rubber content (≥20%) resulted in reduced stability owing to increased binder absorption and decreased effective binder film thickness. A mechanistic–empirical model incorporating viscoelastic, viscoplastic, and fatigue damage parameters successfully reproduced the experimental trends and identified the same optimal rubber content range. The findings demonstrate that CMAC with a moderate rubber content can enhance pavement durability and structural performance while promoting environmentally sustainable road construction through the reuse of waste tires. Full article
(This article belongs to the Special Issue Sustainable Road Design and Traffic Management)
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16 pages, 2472 KB  
Article
Characteristics of Asphalt–Concrete Mixtures Produced by Hot Asphalt Recycling Using Thermal Energy from the Combustion of Waste Automobile Tires
by Andrey Akimov, Mikhail Lebedev, Valentina Yadykina, Natalia Kozhukhova and Marina Kozhukhova
J. Compos. Sci. 2026, 10(3), 160; https://doi.org/10.3390/jcs10030160 - 16 Mar 2026
Viewed by 1145
Abstract
The use of resource-saving technology in road construction material production is a current problem, the solution of which will allow us to increase the environmental and economic efficiency of the road construction industry. Nowadays, secondary raw materials are widely used in highway construction, [...] Read more.
The use of resource-saving technology in road construction material production is a current problem, the solution of which will allow us to increase the environmental and economic efficiency of the road construction industry. Nowadays, secondary raw materials are widely used in highway construction, obtained both from the waste of old road construction materials and collected from other industries. During asphalt production, up to 90% of raw materials can be replaced by reclaimed asphalt pavement (RAP). This technology requires residual binder modification to reduce the negative impact on the technological and operational asphalt concrete properties. On the other hand, the use of rubber crumbs or granules obtained from the disposal of old car tires in asphalt–concrete mixtures is widespread. However, some types of car tires cannot be used as raw materials to produce an effective modifier. Truck tires and tires from special vehicles are suitable for use as a modifier for asphalt–concrete mixtures. Tires designed for passenger cars do not contain enough polymer. As an experiment on asphalt–concrete mixture production using secondary resources only, a testing facility was developed. The testing facility uses hot gas obtained by burning automobile tires in a special oven as a heat source. Rubber residues from the recycling of automobile tires are used as fuel, which cannot be used to produce rubber powder or granules. RAP obtained by cold milling of the pavements of city and public roads was used as the object of the research. When studying the characteristics of the asphalt–concrete-mixture-based binder, it was found that the sulfur compounds present in the composition of hot gases change the properties of the binder, leading to a serious deterioration in the technological characteristics of asphalt–concrete mixtures. The asphalt–concrete mixture obtained during RAP processing is characterized by a narrow temperature range in which it can be laid and compacted to the required density values. After laying the pavement, quality control revealed a significant variation (the number of air voids ranged from 0.8 to 5.5%) in the average density of samples taken from the compacted layer. In addition, there were significant violations of the longitudinal evenness of the finished coating. Experiments were carried out to extract the binder from asphalt–concrete mixtures before and after regeneration. The physico-mechanical and rheological characteristics were studied and qualitative analysis of the binder was realized by IR spectroscopy. The data obtained allow us to establish the mechanism of how sulfur-containing gases influence the bitumen binder’s properties in asphalt mixtures. Additionally, the features of thermo-oxidative degradation occurring during the hot recycling of asphalt–concrete mixtures were established. A justification is also given for the need to use anti-aging modifiers to restore the properties of the residual binder. Full article
(This article belongs to the Special Issue Advanced Asphalt Composite Materials)
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16 pages, 2883 KB  
Article
Regulation Mechanisms and Evaluation System for the Damping Performance of Crumb Rubber-Modified Asphalt over the Wide Temperature Range
by Wenqi Kou, Mingxing Gao and Ting Zhao
Materials 2026, 19(5), 1027; https://doi.org/10.3390/ma19051027 - 7 Mar 2026
Viewed by 614
Abstract
Utilizing waste tire crumb rubber to modify asphalt enhances the damping and noise reduction performance of pavements. This study systematically evaluated the damping performance of crumb rubber–modified asphalt over a wide temperature range. A high-temperature damping index based on the loss factor and [...] Read more.
Utilizing waste tire crumb rubber to modify asphalt enhances the damping and noise reduction performance of pavements. This study systematically evaluated the damping performance of crumb rubber–modified asphalt over a wide temperature range. A high-temperature damping index based on the loss factor and a low-temperature energy dissipation ratio derived from the Burgers model were proposed for quantitative characterization. The results show that damping performance is primarily controlled by temperature and crumb rubber content, while particle size plays a secondary role. Increasing crumb rubber content markedly improves damping performance. When the crumb rubber content exceeds 20%, the damping temperature stability, peak loss factor, and its retention tend to level off, whereas the low-temperature enhancement diminishes when the content exceeds 25%. Accordingly, the robust combinations are 80-mesh (≈180 μm) with 20% content for high-temperature conditions and 80-mesh with 25% content for low-temperature conditions. Multivariate nonlinear regression models achieved high predictive accuracy (R2 = 0.927 and 0.985). Microscopic analyses indicate that crumb rubber increases constrained interfacial phases and system viscosity, and partial particle exposure at 20–25% further enhances interfacial friction and energy dissipation, consistent with the observed macroscopic damping behavior. These findings provide a theoretical basis for robust, noise-reducing pavements. Full article
(This article belongs to the Section Construction and Building Materials)
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21 pages, 5292 KB  
Article
Multi-Scale Synergistic Mechanism of Damping Performance in Crumb Rubber-Modified Asphalt
by Wenqi Kou, Mingxing Gao, Ting Zhao, Danlan Li and Hangtian Li
Polymers 2026, 18(1), 90; https://doi.org/10.3390/polym18010090 - 28 Dec 2025
Cited by 2 | Viewed by 1546
Abstract
Utilizing waste tire crumb rubber to modify asphalt enhances the damping and noise reduction performance of pavements. This study employs a multi-scale approach to investigate the effect of crumb rubber content (5–25%) on the damping performance of crumb rubber-modified asphalt (CRMA). The results [...] Read more.
Utilizing waste tire crumb rubber to modify asphalt enhances the damping and noise reduction performance of pavements. This study employs a multi-scale approach to investigate the effect of crumb rubber content (5–25%) on the damping performance of crumb rubber-modified asphalt (CRMA). The results show that damping performance improves initially with increasing crumb rubber content, peaking at 20%, and then declines. At this optimal content, the loss modulus increases by 110% and 440% at 46 °C and 82 °C, respectively, compared to base asphalt, with enhanced damping efficiency and damping temperature stability. Fluorescence microscopy (FM) images and quantitative analysis reveal that, at 20%, the crumb rubber forms a moderately connected three-dimensional network. Molecular dynamics (MD) simulations indicate that, at this content, the solubility parameter of the CRMA system is closest to that of the base asphalt, and interfacial binding energy increases, suggesting optimal compatibility. Ridge regression models, with R2 values of 0.903 and 0.876 for the FM and MD scales, respectively, confirm that crumb rubber dispersion is the dominant factor governing damping performance, with moderate phase separation further enhancing performance. This study establishes a quantitative structure–property relationship, providing a framework for understanding the damping performance of rubber-modified asphalt pavements. Full article
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24 pages, 2689 KB  
Article
Technology and Rheological Properties of Warm Asphalt Rubber Based on an Ultra-Warm Mix Additive (UWM)–Sasobit Composite System
by Song Xu, Longxiang Zhao, Shishui Liulin, Xiangjie Niu, Xiaojuan Jia and Hui Cai
Polymers 2026, 18(1), 7; https://doi.org/10.3390/polym18010007 - 19 Dec 2025
Cited by 3 | Viewed by 756
Abstract
To address the challenges of decarbonization in the global transportation sector and disposal of waste tires, warm asphalt rubber (WAR) with low viscosity and high performance was prepared. In particular, the preparation and rheological behavior of WAR incorporating composite warm mix systems at [...] Read more.
To address the challenges of decarbonization in the global transportation sector and disposal of waste tires, warm asphalt rubber (WAR) with low viscosity and high performance was prepared. In particular, the preparation and rheological behavior of WAR incorporating composite warm mix systems at relatively high crumb rubber contents have not been thoroughly documented. In this study, WAR prepared under such conditions was systematically examined. A five-factor, three-level segmented orthogonal experimental design (OED) was employed to investigate the effects of preparation parameters on hot mix asphalt rubber (AR) properties. Based on the optimized AR formulation, a composite warm mix system combining Ultra-Warm Mix additive (UWM) and Sasobit was developed, and control groups containing 5% UWM only and 1.5% Sasobit only were prepared for comparison. Conventional physical tests together with rheological characterization, including Dynamic Shear Rheometer (DSR), Multiple Stress Creep Recovery (MSCR), and Bending Beam Rheometer (BBR) tests, were conducted to evaluate the high- and low-temperature performance of WAR. Results show that the optimal preparation process consisted of aromatic oil content 5%, crumb rubber content 30%, shear temperature 220 °C, shear time 120 min, and reaction time 90 min. The composite warm mix system notably enhanced WAR performance, with the WAR-5U1.5S group exhibiting the most balanced properties. A marked reduction in rotational viscosity was achieved while maintaining a stable softening point, and satisfactory ductility and elastic recovery were also retained. DSR and MSCR tests confirmed improved high-temperature deformation resistance, an increase in percent recovery R, and a decrease in non-recoverable creep compliance Jnr. BBR test further verified that the composite system maintained good low-temperature cracking resistance, meeting all specification requirements. Overall, these results indicate that, compared with the optimized AR, WAR can reduce mixing viscosity without sacrificing rutting or cracking performance, while alleviating the limitations observed for single warm mix additives. This study provides essential technical support for promoting WAR that integrates low-carbon construction with superior pavement performance. Full article
(This article belongs to the Special Issue Polymers and Functional Additives in Construction Materials)
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18 pages, 3855 KB  
Article
Effect of Bonding Characteristics on Rutting Resistance and Moisture Susceptibility of Rubberized Reclaimed Asphalt Pavement
by Ling Xu, Zifeng Zhao, Yuanwen Lai, Yan Yuan, Shuyi Wang, Junjie Lin, Laura Moretti and Giuseppe Loprencipe
Infrastructures 2025, 10(12), 336; https://doi.org/10.3390/infrastructures10120336 - 7 Dec 2025
Cited by 4 | Viewed by 705
Abstract
Asphalt pavements incorporating recycled and sustainable materials have become a widely adopted strategy in road construction, particularly with the use of reclaimed asphalt pavement (RAP) and crumb rubber (CR) derived from waste tires. However, the adhesion and cohesion characteristics of rubberized RAP mixtures [...] Read more.
Asphalt pavements incorporating recycled and sustainable materials have become a widely adopted strategy in road construction, particularly with the use of reclaimed asphalt pavement (RAP) and crumb rubber (CR) derived from waste tires. However, the adhesion and cohesion characteristics of rubberized RAP mixtures remain insufficiently understood. This study investigates how interfacial bonding affects the rutting resistance and moisture susceptibility of rubberized RAP asphalt mixtures. Two RAP sources with different aging levels and two CR particle sizes (250 μm and 380 μm) were evaluated. Binder bond strength (BBS) tests showed that pull-off strength increased with the use of smaller CR particles and more highly aged RAP, while rotational viscosity and penetration tests confirmed the corresponding increase in binder stiffness. Hamburg wheel track (HWT) tests with high-temperature viscoplastic deformation analysis demonstrated improved rutting resistance in the tested mixtures. Furthermore, boiling tests supported by image analysis revealed reductions in stripping ratios, indicating enhanced moisture resistance. ANOVA results (p < 0.05) confirmed that CR content had a significant effect on bonding characteristics, whereas RAP aging and CR particle size jointly influenced rutting performance. Overall, mixtures incorporating 10% CR and 25% RAP achieved the best balance between adhesion, cohesion, and durability. These findings provide a quantitative understanding of how interfacial bonding governs the mechanical performance and moisture resistance of rubberized RAP mixtures. Full article
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17 pages, 6078 KB  
Article
Hybrid Devulcanized/Vulcanized Crumb Rubber Strategy for High-Performance Asphalt with over 40% Recycled Tire Rubber Content
by Zhengkun Wang, Ruihuan Wang, Heng Zhang, Bo Zhang, Yinghua Fan, Wenwen Yu, Qiang Zheng and Fengbo Zhu
Polymers 2025, 17(22), 2987; https://doi.org/10.3390/polym17222987 - 10 Nov 2025
Cited by 4 | Viewed by 1289
Abstract
Utilizing waste tire crumb rubber (CR) in asphalt modification is a promising method to enhance pavement performance while addressing the issue of waste tire disposal. Elevating CR content without compromising the pavement performance of asphalt is crucial for its practical and sustainable applications. [...] Read more.
Utilizing waste tire crumb rubber (CR) in asphalt modification is a promising method to enhance pavement performance while addressing the issue of waste tire disposal. Elevating CR content without compromising the pavement performance of asphalt is crucial for its practical and sustainable applications. However, conventional crumb-rubber-modified asphalt (CRMA) exhibits weakened physical and pavement properties when the CR content exceeds 25 wt%. Here, we propose a hybridization strategy combining CR and devulcanized CR (DCR) to produce high-performance modified asphalt with a total rubber content of up to 43 wt%. Modified asphalt containing 30 wt% CR and 13 wt% DCR (30CR-13DCRMA) demonstrates remarkable physical properties, with a softening point of 78.4 °C and a ductility of 15.33 cm. Rheology tests further reveal its superior rutting resistance (G*/sin δ), fatigue tolerance (G*·sin δ), and overall pavement performance compared to neat CR- or DCR-modified asphalt. Through rheological analysis, sol fraction measurement, gel permeation chromatography (GPC), and atomic force microscope (AFM) tests, it is revealed that the synergistic effect of CR and DCR can enhance the absorption capabilities of rubber particles, promoting their full swelling and resulting in a biphasic hard/soft microstructure within the asphalt matrix. This structural reorganization contributes to the outstanding comprehensive properties of this modified asphalt. This work establishes a hybrid-rubber asphalt system with high CR incorporation and well-balanced performance, offering a viable pathway toward sustainable pavement engineering. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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29 pages, 3844 KB  
Systematic Review
A Systematic Bibliometric Review Analysis of Research on the Use of Waste Rubber Tyres in Building and Construction Materials and Their Applications
by Rosnery Castillo, Aleix Alva, Oriol París-Viviana and Montserrat Bosch
Polymers 2025, 17(18), 2480; https://doi.org/10.3390/polym17182480 - 13 Sep 2025
Cited by 1 | Viewed by 1980
Abstract
This systematic bibliometric review, conducted in accordance with the PRISMA methodology, examines the literature on waste rubber tyres (WRTs) and their applications, measuring correlations between several standard metrics and identifying gaps that may stimulate new research. Using a thirty-year database from Scopus, both [...] Read more.
This systematic bibliometric review, conducted in accordance with the PRISMA methodology, examines the literature on waste rubber tyres (WRTs) and their applications, measuring correlations between several standard metrics and identifying gaps that may stimulate new research. Using a thirty-year database from Scopus, both numerical and graphical results highlight key aspects, including geographic distribution, journal analysis, keywords, and three main research categories: environment, application, and property. Publications have grown exponentially at a rate of 17% per year. Research is concentrated in India and China, with Africa and Central America lagging behind. The United States leads in impact, while publication volume correlates moderately with gross domestic product (GDP), but negatively with international collaboration. Notably, several leading countries in automobile and tyre production have a limited academic presence in WRT research. The most prominent studies focus on material development; however, there remains a lack of practical applications for these materials. Recent trends show growing interest in WRTs within engineering, materials science, and environmental science, with multidisciplinary approaches emerging. A keyword analysis indicates a steady evolution in end-of-life tyres (ELT) research over recent years. In environmental studies, interest in ELT recycling methods has grown, though aspects such as toxicity, life cycle analysis, and leaching remain relatively unexplored. In terms of applications, research is primarily focused on pavements, while areas such as facades, blocks, and roofs remain under-studied. Finally, in material property studies, most research addresses compressive strength, while critical areas such as fire resistance, impact resistance, and thermal testing offer promising avenues for future research. Full article
(This article belongs to the Section Polymer Applications)
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20 pages, 2387 KB  
Article
A Rubberized-Aerogel Composite Binder Modifier for Durable and Sustainable Asphalt Pavements
by Carlos J. Obando, Jolina J. Karam, Jose R. Medina and Kamil E. Kaloush
Buildings 2025, 15(17), 2998; https://doi.org/10.3390/buildings15172998 - 23 Aug 2025
Cited by 1 | Viewed by 1319
Abstract
The United States produces approximately 500 million tons of asphalt mixtures annually, while generating vast amounts of waste materials that could be repurposed for sustainable infrastructure. Each year, 1.4 billion gallons of lubricating oils are available for reuse and recycling. Additionally, 280 million [...] Read more.
The United States produces approximately 500 million tons of asphalt mixtures annually, while generating vast amounts of waste materials that could be repurposed for sustainable infrastructure. Each year, 1.4 billion gallons of lubricating oils are available for reuse and recycling. Additionally, 280 million tires are discarded, contributing to significant environmental challenges. Given the critical role of the roadway network in economic growth, mobility, and infrastructure sustainability, there is a pressing need for innovative material solutions that integrate recycled materials without compromising performance. This study introduces a Rubberized-Aerogel Composite (RaC), a novel asphalt binder modifier combining crumb rubber, recycled oil, and a silica-based aerogel to enhance the sustainability and durability of asphalt pavements. The research methodology involved blending the RaC with the PG70-10 asphalt binder at a 5:1 ratio and conducting comprehensive laboratory tests on binders and mixtures, including rheology, thermal conductivity (TC), specific heat capacity (Cp), the Hamburg Wheel-Tracking Test (HWTT), and indirect tensile strength (IDT). Pavement performance was simulated using AASHTOWare Pavement ME under hot and cold climates with thin and thick pavement structures. Results showed that RaC-modified binders reduced thermal conductivity by up to 30% and increased specific heat capacity by 15%, improving thermal stability. RaC mixtures exhibited a 50% reduction in rut depth in the HWTT and lower thermal expansion/contraction coefficients. Pavement ME simulations predicted up to 40% less permanent deformation and 60% reduced thermal cracking for RaC mixtures compared to the controls. RaC enhances pavement lifespan, reduces maintenance costs, and promotes environmental sustainability by repurposing waste materials, offering a scalable solution for resilient infrastructure. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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26 pages, 10877 KB  
Article
Analysis of Mechanical Properties of Crumb Rubber Tires Mixed with Silty Sand of Various Sizes and Percentages
by Sindambiwe Theogene, Jianxiu Sun, Yanzi Wang, Run Xu, Jie Sun, Yuchen Tao, Changyong Zhang, Qingshuo Sun, Jiandong Wu, Hongya Yue and Hongbo Zhang
Polymers 2025, 17(15), 2144; https://doi.org/10.3390/polym17152144 - 5 Aug 2025
Viewed by 1572
Abstract
Every year, a billion tires are discarded worldwide, with only a small percentage being recycled. This leads to significant environmental hazards, such as fire risks and improper disposal. Silty sand also presents technical challenges due to its poor shear strength, susceptibility to erosion, [...] Read more.
Every year, a billion tires are discarded worldwide, with only a small percentage being recycled. This leads to significant environmental hazards, such as fire risks and improper disposal. Silty sand also presents technical challenges due to its poor shear strength, susceptibility to erosion, and low permeability. This study explores the incorporation of crumb rubber derived from waste tires into silty sand to enhance its mechanical properties. Crumb rubber particles of varying sizes (3–6 mm, 5–10 mm, and 10–20 mm) were mixed with silty sand at 0%, 3%, 6%, and 9% percentages, respectively. Triaxial compression tests of unconsolidated and consolidated undrained tests with cell pressures of 100, 300, and 500 kPa were conducted. The deviatoric stress, shear stress, and stiffness modulus were investigated. The results revealed that the addition of crumb rubber significantly increased the deviatoric and shear stresses, especially at particle sizes of 5–10 mm, with contents of 3%, 6%, and 9%. Additionally, the stiffness modulus was notably reduced in the mixture containing 6% crumb rubber tire. These findings suggest that incorporating crumb rubber tires into silty sand not only improves silty sand performance but also offers an environmentally sustainable approach to tire waste recycling, making it a viable strategy for silty sand stabilization in construction and geotechnical engineering performance. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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43 pages, 4655 KB  
Review
Advancements in Characterization and Potential Structural Seismic Performance of Alkali-Activated Concrete Incorporating Crumb Rubber: A State-of-the-Art Review
by Yousef Elbaz, Aman Mwafy, Hilal El-Hassan and Tamer El-Maaddawy
Sustainability 2025, 17(13), 6043; https://doi.org/10.3390/su17136043 - 1 Jul 2025
Cited by 2 | Viewed by 1878
Abstract
The production of ordinary Portland cement has had a significant environmental impact, leading to increased interest in sustainable alternatives. This comprehensive review thus explores the performance and applications of rubberized alkali-activated concrete (RuAAC), an innovative material combining alkali-activated concrete with crumb rubber (CR) [...] Read more.
The production of ordinary Portland cement has had a significant environmental impact, leading to increased interest in sustainable alternatives. This comprehensive review thus explores the performance and applications of rubberized alkali-activated concrete (RuAAC), an innovative material combining alkali-activated concrete with crumb rubber (CR) from waste tires as a coarse/fine aggregate replacement. The study examined current research on the components, physical and mechanical properties, and seismic performance of RuAAC structures. Key findings revealed that CR addition enhances dynamic characteristics while reducing compressive strength by up to 63% at 50% CR replacement, though ductility improvements partially offset this reduction. Novel CR pretreatment methods, such as eggshell catalyzation, can enhance seismic resilience potential. While studies on the structural seismic performance of RuAAC are limited, relevant research on rubberized conventional concrete indicated several potential benefits, highlighting a critical gap in the current body of knowledge. Research on the behavior of RuAAC in full-scale structural elements and under seismic loading conditions remains notably lacking. By examining existing research and identifying crucial research gaps, this review provides a foundation for future investigations into the structural behavior and seismic response of RuAAC, potentially paving the way for its practical implementation in earthquake-resistant and sustainable construction. Full article
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