Search Results (64)

The increasing environmental impact of the textile industry has led to the development of sustainable production methods. One of the effective approaches is the use of recycled fibers, which helps to save resources, reduce carbon emissions, and support the circular economy. This study investigates the feasibility of producing durable upholstery fabrics incorporating recycled polypropylene (r-PP) and virgin polypropylene (v-PP). Filament yarns with varying r-PP/v-PP blend ratios, produced by the melt spinning process, were used as weft yarns, while commercially available virgin polyester filament yarns were employed in the warp direction for all fabric samples. Performance tests in accordance with the standards were applied to the fabrics and the results were also evaluated statistically. The results show that acceptable performance is achieved in some mechanical properties if similar blend ratios and production parameters are used. In the study, an optimization model was developed to maximize the weft breaking strength using the equations obtained from the regression analyses. With the help of the mathematical model created, the values of other physical and performance properties of the fabric depending on the maximum breaking strength value could be estimated without the need for trial production. The model was solved using Lingo 18.0 optimization software. The solution of the model revealed that the optimum weft yarn blend ratio is 10/90 r-PP/v-PP, and the maximum weft breaking strength value is 562.45 N. Full article

Textile materials are widely used in diverse applications, yet their anisotropic structure and large deformations present major challenges in mechanical characterization. Conventional uniaxial tensile tests can quantify bulk properties but offer limited insight into local strain distributions. In this work, it was shown that a 2D Digital Image Correlation (DIC) technique captures full-field strain data in three types of woven cotton fabrics with distinct weave patterns and densities, each tested in warp and weft orientations. In controlled tensile experiments conducted per EN ISO 13934-1, DIC revealed that strain in the loading direction (EpsY) was highly orientation-dependent (p < 0.001), whereas strain perpendicular to loading (EpsX) was unaffected by orientation (p = 0.193). These findings contrast with traditional tensile data, which indicate significant orientation effects on maximum force and elongation (both p < 0.001). Compared to point-based techniques, 2D DIC provided richer information on anisotropic deformation, including the ability to detect local strain concentrations before failure. The strong interaction between fabric type and orientation indicates that each fabric exhibits distinct strain response when loaded along warp and weft directions, underscoring the importance of evaluating both orientations when designing or selecting textiles for multidirectional loading. By combining standard tensile testing with full-field optical strain measurements, a more comprehensive understanding of textile behavior emerges, enabling improved material selection, enhanced product performance, and broader applications in engineering and textile fields. Full article

Canvases and preparation layers consist of diverse materials that respond differently to mechanical stress. In a canvas painting, elongations and shrinkages can cause deformations—either recoverable or permanent—as well as shear stresses and potential cracks, which may weaken the overall structure. This study aims to better understand the interaction between the canvas and preparatory strata in terms of mechanical behavior. To achieve this, a set of canvases and the same types of canvases with preparation layers were selected. Two types of linen and two types of polycotton were chosen to represent contemporary materials currently available in fine-art stores. Additionally, an accelerated aging process was applied to the samples to compare their mechanical response before and after aging. By examining the mechanical behavior of both primed and unprimed canvases through dynamometric tests, a method to evaluate the mechanical degradation attributable to the ground layer has been developed and explained in detail. This method is applicable to cases with similar characteristics. Analysis of the force/elongation graphs for the ground layer allows for the calculation of how this layer evolves with increasing elongation and how the mechanical degradation worsens. The results highlight the differing mechanical behaviors among the analyzed canvas types in both the warp and weft directions, as well as the degradation values resulting from both the aging process and the dynamometric testing of the canvases and ground layers. Full article

This study investigates the influence of weaving process parameters on the structural homogeneity of woven fabrics, with a focus on the structural autoregulation phenomenon. Two experimental fabric groups of 30 each, plain and twill weaves, were produced using varied loom settings: shed closure timing, lease rod position, backrest roller position, warp pre-tension, and yarn twist direction. Structural uniformity was assessed using a proprietary method and the MagFABRIC 2.1. image analysis system, which quantify intra-repeat, inter-repeat, and global inhomogeneity. This method uses the size, shape, and location of inter-thread pores as well as warp and weft pitches. The results indicate that autoregulation can reduce local structural disturbances, including warp yarn grouping. In plain weaves, loom parameters and humidity significantly contributed to structural autoregulation. In contrast, twill weaves demonstrated dominant internal feedback mechanisms, significantly influenced by yarn twist direction. Regression models at F = 10 revealed nonlinear interactions, confirming autoregulation and experimentally supporting Nosek’s quasi-dynamic theory for these types of fabrics. The results of these studies have practical relevance in high-performance textiles such as filtration, barrier fabrics, and composite reinforcements, where local structural deviations critically affect the functional properties of fabrics. Full article

This paper presents research in the field of computer-aided 3D clothing design, focusing on an investigation of three methods for determining the mechanical properties of woven fabrics and their impact on 3D clothing simulations in the context of sustainable apparel development. Five mechanical parameters were analyzed: tensile elongation in the warp and weft directions, shear stiffness, bending stiffness, specific weight, and fabric thickness. These parameters were integrated into the CLO3D CAD software v.2025.0.408, using data obtained via the KES-FB system, the Fabric Kit protocol, and the AI-based tool, SEDDI Textura 2024. Simulations of women’s blouse and trousers were evaluated using dynamic tests and validated by real prototypes measured with the ARAMIS optical 3D system. Results show average differences between digital and real prototype deformation data up to 6% with an 8% standard deviation, confirming the high accuracy of 3D simulations based on the determined mechanical parameters of the real fabric sample. Notably, the AI-based method demonstrated excellent simulation results compared with real garments, highlighting its potential for accessible, sustainable, and scalable fabric digitization. Presented research is entirely in line with the current trends of digitization and sustainability in the textile industry. It contributes to the advancement of efficient digital prototyping workflows and emphasizes the importance of reliable mechanical characterization for predictive garment modeling. Full article

The surface profile and structural alignment of fibers and yarns in fabrics are critical factors affecting the electrical properties of conductive textile surfaces. This study aimed to investigate the impact of fabric surface roughness and the geometrical parameters of woven fabrics on their electrical resistance properties. Surface roughness was assessed using the MicroSpy^® Profile profilometer FRT (Fries Research & Technology) Metrology™, while electrical resistance was evaluated using the Van der Pauw method. The findings indicate that rougher fabric surfaces exhibit higher electrical resistance due to surface irregularities and lower yarn compactness. In contrast, smoother fabrics improve conductivity by enhancing surface uniformity and yarn contact. Fabric density, particularly weft density, governs the structural alignment of yarns. A 35% increase in weft density (W19–W27) resulted in a 13–15% reduction in resistance, confirming that denser fabrics facilitate current flow. Higher weft density also increases directional resistance differences, enhancing anisotropic behavior. Angular distribution analysis showed lower resistance and greater anisotropy at perpendicular orientations (0° and 180°, the weft direction; 90° and 270°, the warp direction), while diagonal directions (45°, 135°, 225°, and 315°) exhibited higher resistance. Surface roughness further hindered current flow, whereas increased weft density and surface mass reduced resistance and improved the directional dependencies of the electrical resistances. This analysis was conducted based on research using woven fabrics produced from silver-plated polyamide yarns (Shieldex^® 117/17 HCB). These insights support the optimization of these conductive fabrics for smart textiles, wearable sensors, and e-textiles. Fabric variants W19 and W21, with lower resistance variability and better isotropic behavior under the S electrode arrangement, could be proposed as suitable materials for integration into compact sensing systems like heart rate or bio-signal monitors. Full article

Textile structures with ohmic (Joule) heating capability are frequently used for personal thermal management by tuning fluctuations in human body temperature that arise due to climatic changes or for medical applications as electrotherapy. They are constructed from electrically conductive textile structures prepared in different ways, e.g., from metallic yarns, conductive polymers, conductive coatings, etc. In comparison with other types of flexible ohmic heaters, these structures should be corrosion resistant, air permeable, and comfortable. They should not loose ohmic heating efficiency due to frequent intensive washing and maintenance. In this study, the basic electrical properties of a conductive fabric composed of a polyester/cotton fiber mixture and a small amount of fine stainless-steel staple fibers (SS) were evaluated and predicted. Even though the basic conductive component of SS fibers is iron and its electrical characteristics obey Ohm’s law, the electrical behavior of the prepared fabric was highly nonlinear, resembling a more complex response than that of a classical conductor. The non-linear behavior was probably due to non-ideal, poorly defined random interfaces between individual short SS fibers. A significant time–dynamics relationship was also shown. Using the Stefan–Boltzmann law describing radiation power, we demonstrated that it is possible to predict surface temperature due to the ohmic heating of a fabric related to the input electrical power. Significant local temperature variations in the heated hybrid fabric in both main directions (warp and weft) were identified. Full article

The study evaluates the mechanical properties of a woven bamboo structure made from bamboo strips using an analytical relation and finite element simulation. The bamboo studied is a recently discovered species, Bambusa Nghiana, characterized by long internodes. Bamboo strips have lower strength at the node junctions, a feature that can be advantageous for this species due to its extended internode length. Plain weave bamboo structures were handwoven from thin, rectangular bamboo strips cut from the bamboo culm along the radial direction. The high bending rigidity of the bamboo strips resulted in an asymmetric woven structure with curved warp strips and straight weft strips. The stiffness of the woven structure was correlated with the stiffness of the bamboo strips and the weave geometry. The in-plane shear resistance of the woven structure was significantly lower than its axial stiffness due to the asymmetric weaving. These in-plane properties were validated using finite element simulation through a user subroutine incorporating the woven structure and the Hashin damage criteria. The prediction of the puncture simulation showed good agreement with the corresponding experiment. These results confirm the proposed analytical relation between the mechanical properties of individual bamboo strips and those of the woven structure. Full article

This study presents new, knitted fabrics that combine woven and knitted structures to better control compression garments. This can be achieved by incorporating inlay yarns that utilize a woven configuration within knitted fabrics. As a result, this structure enhances the fabric’s functionality. Central to the research is the development and evaluation of various prototypes of arm sleeves using nylon–spandex, specifically engineered to apply the desired pressure on arms. The sleeves were knitted using different base structures including single jersey, single pique, 1 × 1 mock rib, and 2 × 2 mock rib, with and without inlays. A commercial sleeve was added as a reference. According to the protocol, the applied pressure of each sleeve was measured at three different points on the dominant arm of 12 healthy females. Stretch properties of arm sleeves were examined using an elongation tester. The thickness and weight of fabrics were evaluated as well. Also, the results of surveys—featuring four questions about the ease of motion, softness, thermal sensation, and overall comfort—were statistically analyzed. The analysis showed that the commercial and 2 × 2 mock rib sleeves were the most comfortable, creating pleasant subjective wearing sensations. The findings showed that the fabric’s tensile properties were significantly changed by the inclusion of inlay yarns in the weft and warp directions. According to survey results, 1 × 1 mock rib and 1 × 1 mock rib with inlay negatively affected subjective wearing sensations, while exerting the highest pressure on the subject’s arm. This is associated with the fabric’s compressive structure which directly contributes to the increased thickness and weight of the fabric. Full article

This study investigated the adhesion and mechanical properties of woven fabric-reinforced laminates (FRLs) made with four distinct Kevlar fabrics of varying areal densities (36 g/m², 60 g/m², 140 g/m², and 170 g/m²) under different fabric-to-adhesive weight ratios (1:0.5, 1:1, and 1:1.5) in both the warp and weft directions. A novel aspect of this research lies in our systematic study of the effect of adhesive quantity on FRLs, a topic that has received limited attention despite its critical role in laminate performance. Additionally, the application of a newly developed yarn pullout test alongside the standard T-peel test provides unique insights into the interfacial behavior of laminates. The results show that in lower areal density fabrics (36 g/m² and 60 g/m²), adhesive quantity minimally affects the pullout and T-peel forces or tear strength, indicating that structural integrity can be maintained with reduced adhesive application. In contrast, higher areal density fabrics (140 g/m² and 170 g/m²) benefit from an increased adhesive ratio, with a transition from 1:0.5 to 1:1 significantly enhancing the pullout resistance, while further increases to 1:1.5 yielded diminishing returns. Tensile strength remained consistent across all samples, highlighting that it is largely dictated by the inherent properties of the fibers and fabric structure rather than the adhesive. This study concludes that a 1:1 fiber-to-adhesive ratio offers an optimal balance of adhesion quality and mechanical performance for FRLs. By addressing the understudied impact of adhesive quantity on FRLs and introducing the yarn pullout test, this research provides novel and practical guidelines for optimizing FRLs in applications demanding high structural integrity and adaptability under challenging conditions. Full article

Physical therapy is often essential for complete recovery after injury. However, a significant population of patients fail to adhere to prescribed exercise regimens. Lack of motivation and inconsistent in-person visits to physical therapy are major contributing factors to suboptimal exercise adherence, slowing the recovery process. With the advancement of virtual reality (VR), researchers have developed remote virtual rehabilitation systems with sensors such as inertial measurement units. A functional garment with an integrated wearable sensor can also be used for real-time sensory feedback in VR-based therapeutic exercise and offers affordable remote rehabilitation to patients. Sensors integrated into wearable garments offer the potential for a quantitative range of motion measurements during VR rehabilitation. In this research, we developed and validated a carbon nanocomposite-coated knit fabric-based sensor worn on a compression sleeve that can be integrated with upper-extremity virtual rehabilitation systems. The sensor was created by coating a commercially available weft knitted fabric consisting of polyester, nylon, and elastane fibers. A thin carbon nanotube composite coating applied to the fibers makes the fabric electrically conductive and functions as a piezoresistive sensor. The nanocomposite sensor, which is soft to the touch and breathable, demonstrated high sensitivity to stretching deformations, with an average gauge factor of ~35 in the warp direction of the fabric sensor. Multiple tests are performed with a Kinarm end point robot to validate the sensor for repeatable response with a change in elbow joint angle. A task was also created in a VR environment and replicated by the Kinarm. The wearable sensor can measure the change in elbow angle with more than 90% accuracy while performing these tasks, and the sensor shows a proportional resistance change with varying joint angles while performing different exercises. The potential use of wearable sensors in at-home virtual therapy/exercise was demonstrated using a Meta Quest 2 VR system with a virtual exercise program to show the potential for at-home measurements. Full article

Antibacterial hydrogel wound dressings hold great potential in eliminating bacteria and accelerating the healing process. However, it remains a challenge to fabricate hydrogel wound dressings that simultaneously exhibit excellent mechanical and photothermal antibacterial properties. Here we report the development of polydopamine-functionalized graphene oxide (rGO@PDA)/calcium alginate (CA)/Polypyrrole (PPy) cotton fabric-reinforced hydrogels (abbreviated as rGO@PDA/CA/PPy FHs) for tackling bacterial infections. The mechanical properties of hydrogels were greatly enhanced by cotton fabric reinforcement and an interpenetrating structure, while excellent broad-spectrum photothermal antibacterial properties based on the photothermal effect were obtained by incorporating PPy and rGO@PDA. Results indicated that rGO@PDA/CA/PPy FHs exhibited superior tensile strength in both the warp (289 ± 62.1 N) and weft directions (142 ± 23.0 N), similarly to cotton fabric. By incorporating PPy and rGO@PDA, the swelling ratio was significantly decreased from 673.5% to 236.6%, while photothermal conversion performance was significantly enhanced with a temperature elevated to 45.0 °C. Due to the synergistic photothermal properties of rGO@PDA and PPy, rGO@PDA/CA/PPy FHs exhibited excellent bacteria-eliminating efficiency for S. aureus (0.57%) and E. coli (3.58%) after exposure to NIR for 20 min. We believe that the design of fabric-reinforced hydrogels could serve as a guideline for developing hydrogel wound dressings with improved mechanical properties and broad-spectrum photothermal antibacterial properties for infected-wound treatment. Full article

Microvascular self-healing composite materials have significant potential for application and their mechanical properties need in-depth investigation. In this paper, the tensile and compressive properties of woven fabric carbon fiber-reinforced polymer (CFRP) laminates containing three-dimensional microvascular channels were investigated experimentally. Several detailed finite element (FE) models were established to simulate the mechanical behavior of the laminate and the effectiveness of different models was examined. The damage propagation process of the microvascular laminates and the influence of microvascular parameters were studied by the validated models. The results show that microvascular channels arranged along the thickness direction (z-direction) of the laminates are critical locations under the loads. The channels have minimal effect on the stiffness of the laminates but cause a certain reduction in strength, which varies approximately linearly with the z-direction channel diameter within its common design range of 0.1~1 mm. It is necessary to consider the resin-rich region formed around microvascular channels in the warp and weft fiber yarns of the woven fabric composite when establishing the FE model. The layers in the model should be assigned with equivalent unidirectional ply material in order to calculate the mechanical properties of laminates correctly. Full article

In this study, five three-dimensional angle-interlock fabrics with different warp and weft densities were fabricated using 1000D Kevlar filaments. The Kevlar/EP composites were prepared by vacuum-assisted molding techniques. The low-velocity impact property of the composite was tested, focusing on the effects of the warp and weft densities, impact energy, impactor shape, and impactor diameter. The damage area, dent depth, and crack lengths in the warp and weft direction were used to evaluate the impact performance, and the specimens were compared with plain-weave composites with similar areal densities. The dominant failure mode of the conical impactor was fiber fracture, while the dominant failure mode of the hemispherical impactor was fiber–resin debonding. The cylindrical impactor showed only minor resin fragmentation. The residual flexural strength of the composite after impact was tested to provide insights into its mechanical properties. The study findings will provide a theoretical basis for the optimization of the design of impact-resistant structures using such materials and facilitate their engineering applications. Full article

This paper presents experimental investigations into the freeze–thaw response of two common architectural coated woven fabrics. Strip specimens for the tensile tests were exposed to −20 °C for three hours followed by three hours of thaw at ambient temperatures. This was repeated for a maximum of 100 cycles. Afterwards, the residual tensile strength was measured and compared to results achieved for test specimens without prior freeze–thaw cycles. Maximum mean tensile strength reductions of approximately 21% (warp direction) and 19% (weft direction) for probed polytetrafluoroethylene (PTFE)-coated woven glass fiber fabrics were identified, while no remarkable tensile strength deterioration rate was observed for the investigated polyvinyl chloride-coated woven polyethylene terephthalate materials. Overall, the results indicate that freeze–thaw cycles can have a significant deteriorating impact on the mechanical properties of glass-PTFE fabrics. Full article