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Search Results (132)

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Keywords = valorizing pyrolysis products

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25 pages, 1246 KB  
Review
Biochar for Soil Fertility and Climate Mitigation: Review on Feedstocks, Pyrolysis Conditions, Functional Properties, and Applications with Emerging AI Integration
by Florian Marin, Oana Maria Tanislav, Marius Constantinescu, Antoaneta Roman, Felicia Bucura, Simona Oancea and Anca Maria Zaharioiu
Agriculture 2025, 15(22), 2345; https://doi.org/10.3390/agriculture15222345 - 11 Nov 2025
Viewed by 108
Abstract
Soil degradation, declining fertility, and rising greenhouse gas emissions highlight the urgent need for sustainable soil management strategies. Among them, biochar has gained recognition as a multifunctional material capable of enhancing soil fertility, sequestering carbon, and valorizing biomass residues within circular economy frameworks. [...] Read more.
Soil degradation, declining fertility, and rising greenhouse gas emissions highlight the urgent need for sustainable soil management strategies. Among them, biochar has gained recognition as a multifunctional material capable of enhancing soil fertility, sequestering carbon, and valorizing biomass residues within circular economy frameworks. This review synthesizes evidence from 186 peer-reviewed studies to evaluate how feedstock diversity, pyrolysis temperature, and elemental composition shape the agronomic and environmental performance of biochar. Crop residues dominated the literature (17.6%), while wood, manures, sewage sludge, and industrial by-products provided more targeted functionalities. Pyrolysis temperature emerged as the primary performance driver: 300–400 °C biochars improved pH, cation exchange capacity (CEC), water retention, and crop yield, whereas 450–550 °C biochars favored stability, nutrient concentration, and long-term carbon sequestration. Elemental composition averaged 60.7 wt.% C, 2.1 wt.% N, and 27.5 wt.% O, underscoring trade-offs between nutrient supply and structural persistence. Greenhouse gas (GHG) outcomes were context-dependent, with consistent Nitrous Oxide (N2O) reductions in loam and clay soils but variable CH4 responses in paddy systems. An emerging trend, present in 10.6% of studies, is the integration of artificial intelligence (AI) to improve predictive accuracy, adsorption modeling, and life-cycle assessment. Collectively, the evidence confirms that biochar cannot be universally optimized but must be tailored to specific objectives, ranging from soil fertility enhancement to climate mitigation. Full article
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25 pages, 3738 KB  
Article
Effect of Pyrolysis Temperature on the Performance of Malt Biochar in Cement Mortars
by Roza Shainova, Nelli Muradyan, Avetik Arzumanyan, Marine Kalantaryan, Rafayel Sukiasyan, Mkrtich Yeranosyan, Yeghvard Melikyan, Avetis Simonyan, David Laroze, Elisabetta Zendri and Manuk Barseghyan
Materials 2025, 18(22), 5105; https://doi.org/10.3390/ma18225105 - 10 Nov 2025
Viewed by 158
Abstract
This study examines the influence of pyrolysis temperature on the physicochemical characteristics of malt-derived biochar (BC) and its effect on the performance of cement mortars. Malt biomass, a by-product of the brewing industry, was subjected to pyrolysis at 300 °C and 500 °C, [...] Read more.
This study examines the influence of pyrolysis temperature on the physicochemical characteristics of malt-derived biochar (BC) and its effect on the performance of cement mortars. Malt biomass, a by-product of the brewing industry, was subjected to pyrolysis at 300 °C and 500 °C, followed by high-energy ball milling to produce nanoscale biochar. Characterization using FTIR, Raman spectroscopy, XRD, BET, SEM, and XRF revealed that BC500 possessed higher graphitic ordering, larger specific surface area (110 m2/g), and smaller pore size compared to BC300, which exhibited greater hydrophobicity. Incorporation of BC500 into cement mortars at 0.25–1.0 wt.%, with and without superplasticizer, resulted in up to a 20.6% increase in compressive strength and a significant reduction in water absorption. These enhancements are attributed to the internal curing effect of biochar, its refined pore structure, and improved interfacial bonding with hydration products. The findings demonstrate that optimized malt biochar serves as a sustainable additive that improves the mechanical performance and durability of cementitious materials while advancing circular economy principles through the valorization of industrial malt waste and the mitigation of the environmental impact of cement production. Full article
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24 pages, 6953 KB  
Article
In Vitro and In Silico Evaluation of the Pyrolysis of Polyethylene and Polypropylene Environmental Waste
by Joaquín Alejandro Hernández Fernández, Katherine Liset Ortiz Paternina, Jose Alfonso Prieto Palomo, Edgar Marquez and Maria Cecilia Ruiz
Polymers 2025, 17(22), 2968; https://doi.org/10.3390/polym17222968 - 7 Nov 2025
Viewed by 554
Abstract
Plastic pollution, driven by the durability and widespread use of polyolefins such as polypropylene (PP) and high-density polyethylene (HDPE), poses a formidable environmental challenge. To address this issue, we have developed an integrated multiscale framework that combines thermocatalytic experimentation, process-scale simulation, and molecular-level [...] Read more.
Plastic pollution, driven by the durability and widespread use of polyolefins such as polypropylene (PP) and high-density polyethylene (HDPE), poses a formidable environmental challenge. To address this issue, we have developed an integrated multiscale framework that combines thermocatalytic experimentation, process-scale simulation, and molecular-level modeling to optimize the catalytic pyrolysis of PP and HDPE waste. Under the identified optimal conditions (300 °C, 10 wt % HMOR zeolite), liquid-oil yields of 60.8% for PP and 87.3% for HDPE were achieved, accompanied by high energy densities (44.2 MJ/kg, RON 97.5 for PP; 43.7 MJ/kg, RON 115.2 for HDPE). These values significantly surpass those typically reported for uncatalyzed pyrolysis, demonstrating the efficacy of HMOR in directing product selectivity toward valuable liquids. Above 400 °C, the process undergoes a pronounced shift toward gas generation, with gas fractions exceeding 50 wt % by 441 °C, underscoring the critical influence of temperature on product distribution. Gas-phase analysis revealed that PP-derived syngas contains primarily methane (20%) and ethylene (19.5%), whereas HDPE-derived gas features propylene (1.9%) and hydrogen (1.5%), highlighting intrinsic differences in bond-scission pathways governed by polymer architectures. Aspen Plus process simulations, calibrated against experimental data, reliably predict product distributions with deviations below 20%, offering a rapid, cost-effective tool for reactor design and scale-up. Complementary density functional theory (DFT) calculations elucidate the temperature-dependent energetics of C–C bond cleavage and radical formation, revealing that system entropy increases sharply at 500–550 °C, favoring the generation of both liquid and gaseous intermediates. By directly correlating catalyst acidity, molecular reaction mechanisms, and process-scale performance, this study fills a critical gap in plastic-waste valorization research. The resulting predictive platform enables rational design of catalysts and operating conditions for circular economy applications, paving the way for scalable, efficient recovery of fuels and chemicals from mixed polyolefin waste. Full article
(This article belongs to the Special Issue Polymer Composites in Municipal Solid Waste Landfills)
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20 pages, 2492 KB  
Article
Polyethylene and Polypropylene Pyrolysis Using Fe3+-Modified Kaolin Catalyst for Enhanced Gas and Pyrolysis Oil Production
by Sergey Nechipurenko, Binara Dossumova, Sergey Efremov, Nazar Zabara, Aigerim Kaiaidarova, Olga Ibragimova, Anara Omarova, Fedor Pogorov and Diyar Tokmurzin
Polymers 2025, 17(21), 2963; https://doi.org/10.3390/polym17212963 - 6 Nov 2025
Viewed by 665
Abstract
Calcined and acid-leached kaolin impregnated with Fe(NO3)3·9H2O (6.6 wt. % Fe2O3) was developed as an inexpensive bifunctional catalyst for the slow fixed-bed pyrolysis of polypropylene (PP) and low-density polyethylene (LDPE). Experiments were run [...] Read more.
Calcined and acid-leached kaolin impregnated with Fe(NO3)3·9H2O (6.6 wt. % Fe2O3) was developed as an inexpensive bifunctional catalyst for the slow fixed-bed pyrolysis of polypropylene (PP) and low-density polyethylene (LDPE). Experiments were run with catalyst-to-plastic mass ratios of 1:4, 1:2, and 1:1 in a quartz tube reactor heated from 25 to 800 °C. For PP, increasing the Fe/kaolin loading progressively raised non-condensable gas from 26 wt. % to 44 wt. % and drove liquid aromatics from 27.9% to 72.3%, while combined paraffins olefins fell to 2.5% and wax exhibited a 46 → 24 → 36 wt. % trend. In contrast, LDPE at a 1:4 ratio already yielded 56 wt. % oil and only 22 wt. % wax; further catalyst addition mainly enhanced CH4/CO-rich pyrolysis gas (PyGas) and char without substantially boosting aromatics. Gas analysis confirmed that Fe2O3 reduction and kaolin de-hydroxylation generated in situ H2O, CO, and H2. Given the catalyst’s low cost, regenerability, and ability to valorize the two most abundant waste polyolefins within the same reactor, the process offers a scalable route to flexible fuel and gas production from mixed plastic streams. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
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22 pages, 1099 KB  
Review
Synergistic Conversion and Catalytic Upgrading of Seaweed Biomass for Sustainable Bioenergy: Advances, Challenges, and Future Prospects
by Qing Xu, Shenwei Zhang and Shengxian Xian
Catalysts 2025, 15(11), 1008; https://doi.org/10.3390/catal15111008 - 24 Oct 2025
Viewed by 1110
Abstract
Seaweed holds significant promise as a renewable feedstock for bioenergy due to its rapid growth, carbon sequestration capacity, and non-competition with terrestrial agriculture. This review examines recent progress in multi-method synergies for optimized energy conversion from seaweed biomass. Physical pre-treatments (e.g., drying, milling, [...] Read more.
Seaweed holds significant promise as a renewable feedstock for bioenergy due to its rapid growth, carbon sequestration capacity, and non-competition with terrestrial agriculture. This review examines recent progress in multi-method synergies for optimized energy conversion from seaweed biomass. Physical pre-treatments (e.g., drying, milling, ultrasound, microwave) enhance substrate accessibility but face energy intensity constraints. Chemical processes (acid/alkali, solvent extraction, catalysis) improve lipid/sugar recovery and bio-oil yields, especially via hydrodeoxygenation (HDO) and catalytic cracking over tailored catalysts (e.g., ZSM-5), though cost and byproduct management remain challenges. Biological methods (enzymatic hydrolysis, fermentation) enable eco-friendly valorization but suffer from scalability and enzymatic cost limitations. Critically, integrated approaches—such as microwave-solvent systems or hybrid thermochemical-biological cascades—demonstrate superior efficiency over singular techniques. Upgrading pathways for liquid bio-oil (e.g., HDO, catalytic pyrolysis) show considerable potential for drop-in fuel production, while solid-phase biochar and biogas offer carbon sequestration and circular economy benefits. Future priorities include developing low-cost catalysts, optimizing process economics, and scaling synergies like hydrothermal liquefaction coupled with catalytic upgrading to advance sustainable seaweed biorefineries. Full article
(This article belongs to the Topic Advanced Bioenergy and Biofuel Technologies)
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35 pages, 3095 KB  
Review
Biomass Conversion to Value-Added Chemicals and Fuels Using Natural Minerals as Catalysts or Catalytic Supports
by Sotiris Lycourghiotis and Eleana Kordouli
Catalysts 2025, 15(11), 1006; https://doi.org/10.3390/catal15111006 - 23 Oct 2025
Viewed by 1318
Abstract
Biofuels and value-added chemicals can be produced using biomass. These products can substitute the corresponding petroleum-based ones, reducing the carbon footprint, ensuring domestic production, and minimizing/exploiting organic wastes in a circular economy philosophy. Natural mineral-based catalysts seem to be a promising, eco-friendly, and [...] Read more.
Biofuels and value-added chemicals can be produced using biomass. These products can substitute the corresponding petroleum-based ones, reducing the carbon footprint, ensuring domestic production, and minimizing/exploiting organic wastes in a circular economy philosophy. Natural mineral-based catalysts seem to be a promising, eco-friendly, and low-cost approach for biomass valorization. This article attempts to highlight the potential of natural mineral-based catalysts for various processes targeting the above valorization. Natural zeolites and clays can be used as catalysts/CO2 adsorbents and catalytic supports in various biorefinery processes (pyrolysis, gasification, hydrothermal liquefaction, esterification/transesterification, hydrotreatment, cracking, isomerization, oxidation, condensation, etc.). Acid/base, redox, and textural properties of these materials are key factors for their catalytic performance and can be easily regulated by suitable treatments, like calcination, acid/base-washing, metal impregnation, doping, etc., which are discussed in this article. The application of natural minerals in biorefinery processes makes them greener, cost-effective, and easily scalable. Full article
(This article belongs to the Special Issue Advanced Catalysts for Biomass Pyrolysis)
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17 pages, 1908 KB  
Article
Hydrothermal Synthesis of Zeolites from Volcanic Ash from Ubinas and Its Application in Catalytic Pyrolysis of Plastic Waste
by Jonathan Almirón, Rossibel Churata, María Vargas, Francine Roudet, Katia Valverde-Ponce, Carlos Gordillo-Andia and Danny Tupayachy-Quispe
Processes 2025, 13(11), 3376; https://doi.org/10.3390/pr13113376 - 22 Oct 2025
Viewed by 374
Abstract
The valorization of volcanic ash as a raw material for advanced functional materials offers dual benefits for both the environment and technology. Firstly, it diverts waste from landfills, thereby reducing the environmental footprint of volcanic deposits. Secondly, it contributes to the circular economy [...] Read more.
The valorization of volcanic ash as a raw material for advanced functional materials offers dual benefits for both the environment and technology. Firstly, it diverts waste from landfills, thereby reducing the environmental footprint of volcanic deposits. Secondly, it contributes to the circular economy by transforming an abundant natural residue into a high-value product. In this study, zeolites were synthesized from the ash of the Ubinas volcano via the hydrothermal method in an alkaline medium. A systematic investigation was conducted to ascertain the influence of NaOH concentration and reaction temperature on synthesis efficiency and final material properties. The crystalline phases and morphology of the products were characterized using Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and Scanning Electron Microscopy (SEM), while textural and thermal properties were evaluated through the Brunauer–Emmett–Teller (BET) method and Thermogravimetric Analysis (TGA). The results revealed that both temperature and NaOH concentration significantly affected the physicochemical properties of the zeolites. Four zeolite types were obtained; among them, Zeolite Z4 (synthesized with 3 M NaOH at 150 °C) exhibited the highest adsorption capacity, with a specific surface area of 35.60 m2/g, while Zeolite Z1 (synthesized at 120 °C with 1.5 M NaOH and 27.85 m2/g) displayed superior thermal stability and crystallinity. These variations in thermal and textural properties were reflected in the catalytic pyrolysis performance of polypropylene (PP). Zeolite Z3 (synthesized at 150 °C with 1.5 M NaOH) achieved the highest gaseous product yield (80.2%), despite lacking the expected zeolitic crystalline phases. In contrast, Zeolite Z2 (synthesized at 120 °C with 3 M NaOH) yielded 57.7% gaseous products and stood out for its predominant analcime phase, characteristic of zeolitic materials. In summary, this study demonstrates that volcanic ash-derived zeolites not only enhance synthesis efficiency and functional performance but also represent a sustainable strategy for waste valorization, closing material loops and enabling the recovery of high-calorific gaseous products from plastic waste. Full article
(This article belongs to the Section Chemical Processes and Systems)
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16 pages, 1993 KB  
Article
Determination of the Pyrolytic Characteristics of Various Biomass Pellets
by Sefai Bilgin, Hasan Yılmaz, Mehmet Topakcı, Gürkan Alp Kağan Gürdil, Murad Çanakcı and Davut Karayel
Sustainability 2025, 17(20), 9003; https://doi.org/10.3390/su17209003 - 11 Oct 2025
Viewed by 454
Abstract
Biomass pellets are widely used for combustion but can also serve as sustainable feedstocks for pyrolysis. This study examined wood (WP), palm-pruning (PP), reed (RD), and daphne (DP) pellets. We present a compact framework linking composition (proximate/ultimate and lignocellulosic fractions) with TG/DTG, FTIR, [...] Read more.
Biomass pellets are widely used for combustion but can also serve as sustainable feedstocks for pyrolysis. This study examined wood (WP), palm-pruning (PP), reed (RD), and daphne (DP) pellets. We present a compact framework linking composition (proximate/ultimate and lignocellulosic fractions) with TG/DTG, FTIR, TGA-derived indices (CPI, Ddev, Rw), Tpmax and Rav to predict product selectivity and temperature ranges. TG/DTG showed the following sequence: hemicellulose (≈200–315 °C) first, cellulose (≈315–400 °C) with a sharp maximum, and lignin ≈200–600 °C. Low-ash WP and DP had sharper, higher peaks, favoring concentrated devolatilization and condensables. Mineral-rich PP and RD began earlier and showed depressed peaks from AAEM catalysis, shifting toward gases and ash-richer chars. Composition shaped these patterns: higher cellulose increased Rav and CPI; links to Tpmax were moderated by ash. Lignin strengthened a high-T shoulder, while hemicellulose promoted early deacetylation (RD’s 1730 cm−1 acetyl C=O) and release of CO2 and acids. Correlations (|r| ≥ 0.70) supported these links: VM with total (m) and second stage mass loss; cellulose with Rav and CPI (Tpmax moderated by ash); lignin and O/C with Tf and last stage mass loss; ash negatively with Ti, Tpmax, and m. The obtained results guide the sustainable valorization of biomass pellets by selecting temperatures for liquids, H2/CO-rich gases or low-ash aromatic chars. Full article
(This article belongs to the Section Environmental Sustainability and Applications)
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18 pages, 4806 KB  
Article
Solarized Auger Reactor for Organic Waste Upgrading Through Pyrolysis
by Ernesto Anguera Romero, Nidia Aracely Cisneros-Cárdenas, Arturo Aspiazu-Méndez, Heidi Isabel Villafán Vidales, Pablo Pizarro Medina and Claudio A. Estrada
Processes 2025, 13(10), 3216; https://doi.org/10.3390/pr13103216 - 9 Oct 2025
Viewed by 462
Abstract
This study reports the initial thermal and thermochemical performance of a novel solarized Auger-type reactor for Pyrolysis (SARP), specifically developed for the valorization of organic solid waste into solar-derived fuels. A key innovation of this system lies in its integration with a high-flux, [...] Read more.
This study reports the initial thermal and thermochemical performance of a novel solarized Auger-type reactor for Pyrolysis (SARP), specifically developed for the valorization of organic solid waste into solar-derived fuels. A key innovation of this system lies in its integration with a high-flux, point-focus solar concentrator that enables controlled delivery of concentrated solar radiation to drive endothermic processes. At the front of the reactor, the thermal evaluation under solar irradiation shows that surface temperatures reached up to approximately 750 °C on the exterior, while the hottest section of the interior briefly reached approximately 700 °C, in the pyrolysis zone. In contrast, the preheating zone inside the reactor exhibits temperatures ranging from 160 °C to 306 °C, indicating a non-uniform thermal profile for the incoming feedstock. The campaign focused on thermochemical pyrolysis, in which pecan walnut tree pruning residue biomass was processed under controlled semicontinuous operation. Batches of 600 g were pyrolyzed, yielding approximately 390 g of biochar and achieving a peak hydrogen concentration of 14.5% vol in the product gases. These findings demonstrate the reactor’s potential for solar-driven waste-to-fuel conversion. Full article
(This article belongs to the Special Issue Advances in Solid Waste Treatment and Design (2nd Edition))
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28 pages, 2454 KB  
Review
Beyond Food Processing: How Can We Sustainably Use Plant-Based Residues?
by Dragana Mladenović, Jovana Grbić, Andromachi Tzani, Mihajlo Bogdanović, Anastasia Detsi, Milivoj Radojčin and Aleksandra Djukić-Vuković
Processes 2025, 13(10), 3179; https://doi.org/10.3390/pr13103179 - 7 Oct 2025
Viewed by 621
Abstract
Plant-based residues generated within the agri-food system represent an abundant resource with significant potential for sustainable valorization. However, they are still underutilized and place a substantial burden on the environment and climate. This review discusses research trends over the past decade, combining bibliometric [...] Read more.
Plant-based residues generated within the agri-food system represent an abundant resource with significant potential for sustainable valorization. However, they are still underutilized and place a substantial burden on the environment and climate. This review discusses research trends over the past decade, combining bibliometric analysis with an overview of emerging technologies applied to the processing of residues generated from conventional crops and medicinal and aromatic plants. The bibliometric analysis reveals main valorization pathways, ranging from energy production to recovery of high-value bioactive compounds. Recent advances in this field are discussed in detail, with emphasis on low-energy and non-thermal processing (ultrasound, microwave, cold plasma), green solvents (natural deep eutectic solvents, bio-based solvents), biological pretreatments (with ligninolytic microorganisms and enzymes), thermochemical technologies (hydrothermal carbonization, pyrolysis), and emerging cascade strategies applied for multi-product recovery. Published research proves that these approaches have a great potential for sustainable valorization, while process optimization and economic feasibility remain a challenge at industrial scales for wider adoption. By providing an integrated perspective on diverse types of plant-based residues, this review highlights the importance of developing cascade and circular processing strategies, which align with global sustainability goals and encourage innovation in bio-based industries. New knowledge and advances in this field are highly required and will further help the transition of the current agri-food system towards greater circularity and sustainability. Full article
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18 pages, 1975 KB  
Article
Solvent-Assisted Vapor Condensation: A Strategy to Enhance Bio-Oil Yield and Quality from the Pyrolysis of Agro-Industrial Waste
by Jelena Isailović, Emilija Vukićević, Jan Schwarzbauer, Steva Lević, Mališa Antić, Ilija Brčeski, Branimir Jovančićević and Vesna Antić
Molecules 2025, 30(19), 3945; https://doi.org/10.3390/molecules30193945 - 1 Oct 2025
Viewed by 494
Abstract
The paper presents the effect of an organic solvent on the efficiency of vapor condensation from pyrolysis processes applied to agricultural waste, with the intention of optimizing the trapping procedure for more volatile components. Therefore, the effect of the use of acetone in [...] Read more.
The paper presents the effect of an organic solvent on the efficiency of vapor condensation from pyrolysis processes applied to agricultural waste, with the intention of optimizing the trapping procedure for more volatile components. Therefore, the effect of the use of acetone in the vapor trapping system on the yield and composition of liquid fractions (bio-oils) obtained from the pyrolysis of selected agricultural waste, including corn, tomato, and tobacco, was investigated. The focus was placed on evaluating how solvents influence the quality, yield, and composition of bio-oil, as well as whether they are necessary in the pyrolysis process. Acetone, a polar solvent with low human toxicity and the possibility of regeneration after pyrolysis, was selected for bio-oil condensation due to its effectiveness in dissolving polar compounds formed during the pyrolysis of lignocellulosic biomass. Pyrolysis was conducted at 400 and 500 °C for 30 min, to collect light and heavy fractions, which were subsequently analyzed to assess acetone’s influence. The results showed that acetone positively affected corn bio-oil yield (from 44.57% without acetone to 52.13% with acetone) and improved quality by reducing moisture (from 61.82% to 12.83%) and oxygen content (from 86.50% to 47.10%). An increase in calorific value was also observed in both corn varieties, while the effect was minimal in tobacco and nearly negligible in tomato. The obtained parameter values indicated that satisfactory results can also be achieved without the use of a solvent, representing a step toward simplified pyrolysis. GC-MS analysis confirmed that phenols and their derivatives were the dominant compounds, while FTIR analysis verified the presence of functional groups of the identified compounds. Increasing the temperature generally increased both the yield and calorific value of most samples. Light and heavy fractions were separated during condensation to improve collection efficiency and enable better quality control. Although this step adds complexity and potential contamination risks, it allows more effective utilization of the fractions. These results provide a valuable foundation for optimizing the valorization of agricultural waste through pyrolysis-based biofuel production. Full article
(This article belongs to the Special Issue Advances in Lignocellulosic Biomass)
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20 pages, 4745 KB  
Article
Water-Soaking Pretreatment for Enhanced Performance and Heavy Metal Immobilization in Alkali-Activated Pyrolysis MSWIFA Materials
by Shengyu Zhong, Liang Shen, Wanlan Xu, Yi Fang and Yunfeng Pan
Materials 2025, 18(19), 4520; https://doi.org/10.3390/ma18194520 - 28 Sep 2025
Viewed by 488
Abstract
This study demonstrates that synergistic pyrolysis and water-soaking pretreatment transforms municipal solid waste incineration fly ash (MSWI FA) into high-performance alkali-activated materials when combined with ground granulated blast furnace slag (GGBS). Pyrolysis reduced chlorine content by 94.3% and increased reactive components by 44.4%, [...] Read more.
This study demonstrates that synergistic pyrolysis and water-soaking pretreatment transforms municipal solid waste incineration fly ash (MSWI FA) into high-performance alkali-activated materials when combined with ground granulated blast furnace slag (GGBS). Pyrolysis reduced chlorine content by 94.3% and increased reactive components by 44.4%, thereby shifting hydration products from Friedel’s salt to ettringite (AFt). Subsequent water-soaking eliminated expansion-causing elemental aluminum, liberating activators for enhanced reaction completeness (29% higher cumulative heat release) and enabling a denser matrix with 71.5% harmless pores (<20 nm). The dual-treated FA (T-PFA) achieved exceptional mechanical performance—295.6% higher 56-day compressive strength versus untreated FA at a 1:1 ratio—while reducing porosity by 29.1% relative to pyrolyzed-only FA. Despite 22–38% increased total heavy metal content post-pyrolysis, matrix densification and enhanced C-A-S-H/AFt formation reduced Cr/Cd/Cu/Pb leaching by 11.3–66.7% through strengthened physical encapsulation and chemisorption, with all leachates meeting stringent HJ 1134-2020 thresholds. This integrated approach provides an efficient, environmentally compliant pathway for MSWI FA valorization in low-carbon construction materials. Full article
(This article belongs to the Topic Green Construction Materials and Construction Innovation)
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14 pages, 784 KB  
Article
Fabrication of Biochar-Based Marine Buoy Composites from Sargassum horneri: A Case Study in Korea
by Chae-ho Kim and Dong-chul Shin
J. Mar. Sci. Eng. 2025, 13(10), 1870; https://doi.org/10.3390/jmse13101870 - 27 Sep 2025
Viewed by 558
Abstract
The recurrent influx of invasive Sargassum horneri along the coasts of South Korea poses significant ecological and economic challenges, including habitat disruption, aquaculture damage, and shoreline pollution. This study investigates a sustainable valorization pathway by converting SH into functional biochar through slow pyrolysis [...] Read more.
The recurrent influx of invasive Sargassum horneri along the coasts of South Korea poses significant ecological and economic challenges, including habitat disruption, aquaculture damage, and shoreline pollution. This study investigates a sustainable valorization pathway by converting SH into functional biochar through slow pyrolysis and utilizing the product as a core material for eco-friendly marine buoys. Biochars were produced at pyrolysis temperatures ranging from 300 °C to 700 °C and characterized for elemental composition, FT-IR spectra, leachability (CODcr), and biodegradability. Higher pyrolysis temperatures resulted in lower H/C and O/C molar ratios, indicating enhanced aromaticity and hydrophobicity. The biochar produced at 700 °C (SFBW-700) exhibited the highest structural and environmental stability, with minimal leachability and resistance to microbial degradation. A composite buoy was fabricated by mixing SFBW-700 with natural binders (beeswax and rosin), forming solid specimens without synthetic polymers or foaming agents. The optimized composition (biochar:beeswax:rosin = 85:10:5) showed excellent performance in density, buoyancy, and impact resistance, while fully meeting the Korean eco-friendly buoy certification criteria. This work presents a circular and scalable approach to mitigating marine macroalgal blooms and replacing plastic-based marine infrastructure with biochar-based eco-friendly composite alternatives. The findings suggest strong potential for the deployment of SH-derived biochar in marine engineering applications. Full article
(This article belongs to the Section Marine Ecology)
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11 pages, 1561 KB  
Article
Enhanced Peroxydisulfate Activation by Co-Doping of Nitrogen, Chlorine, and Iron: Preparation, Synergistic Effects, and Application
by Zhipeng Li, Hao Zhang, Wanjiang Guo, Tan Meng, Hongru Cui and Chao Ma
Catalysts 2025, 15(9), 880; https://doi.org/10.3390/catal15090880 - 13 Sep 2025
Viewed by 595
Abstract
The continuous increase in solid waste poses a significant environmental challenge. Pyrolysis represents a crucial technology for the valorization of solid waste. As the primary product, biochar has found applications in numerous fields and garnered significant scientific interest. This study investigated the potential [...] Read more.
The continuous increase in solid waste poses a significant environmental challenge. Pyrolysis represents a crucial technology for the valorization of solid waste. As the primary product, biochar has found applications in numerous fields and garnered significant scientific interest. This study investigated the potential of NH4Cl and FeCl3 for modifying biochar. The resultant modified biochar achieved over 70% sulfamethoxazole (SMX) degradation within 30 min. The incorporation of NH4Cl and FeCl3 facilitated the formation of pyridinic nitrogen (N), graphitic nitrogen (N), and Fe(II) 1/2p, while the concomitant increase in persistent free radicals facilitated enhanced electron transfer rates. Notably, NH4Cl/FeCl3-modified biochar demonstrated superior efficacy compared with alternative activation techniques for real wastewater treatment. This study presents a novel material for persulfate (PDS)-based advanced oxidation processes, while also offering a cost-effective strategy for solid waste disposal. Full article
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17 pages, 3299 KB  
Article
Co-Pyrolysis Behavior of Energetic Materials and Pine Sawdust
by Cui Quan, Yufen Wang and Ningbo Gao
Energies 2025, 18(17), 4768; https://doi.org/10.3390/en18174768 - 8 Sep 2025
Viewed by 648
Abstract
Incineration is a widely adopted method for the disposal of waste energetic materials (SP). Nevertheless, this approach is associated with considerable thermal energy loss and significant environmental pollution. To address these limitations, this study proposes a co-pyrolysis process incorporating pine sawdust (SD) with [...] Read more.
Incineration is a widely adopted method for the disposal of waste energetic materials (SP). Nevertheless, this approach is associated with considerable thermal energy loss and significant environmental pollution. To address these limitations, this study proposes a co-pyrolysis process incorporating pine sawdust (SD) with SP. This technique utilizes the exothermic decomposition of energetic substances and the endothermic pyrolysis of biomass. Through this synergistic thermal interaction, the process enables efficient energy recovery and facilitates the resource valorization of SP. The pyrolysis kinetics and thermodynamics of SP, SD, and their blends were investigated. Synchronous thermal analysis examined the co-pyrolysis reaction heat at varying blend ratios, while the temperature’s effects on the gas–liquid–solid product distribution were explored. The results indicate that the apparent activation energy (Ea) required for co-pyrolysis of the SP and SD exhibits an initial increase followed by a decrease in both Stage 1 and Stage 2. Furthermore, the mean apparent activation energy (Eavg) during Stage 1 (FWO: 101.87 kJ/mol; KAS: 94.02 kJ/mol) is lower than that in Stage 2 (FWO: 110.44 kJ/mol; KAS: 100.86 kJ/mol). Co-pyrolysis reaction heat calculations indicated that SD addition significantly mitigates the exothermic intensity, shifts decomposition to higher temperatures (the primary exothermic zone shifted from 180–245 °C to 265–400 °C), and moderates heat release. Elevated temperatures increase the gas yield (CO and H2 are dominant). High temperatures promote aromatic bond cleavage and organic component release; the char’s calorific value correlates positively with the carbon content. Higher co-pyrolysis temperatures increase the nitrogenous compounds in the oil, while the aldehyde content peaks then declines. This work proposes a resource recovery pathway for SP, providing fundamental data for co-pyrolysis valorization or the development of catalytic conversion precursors. Full article
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