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Search Results (303)

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Keywords = thermal conduction barrier

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19 pages, 5847 KiB  
Article
Parametric Analysis of Rammed Earth Walls in the Context of the Thermal Protection of Environmentally Friendly Buildings
by Piotr Kosiński, Wojciech Jabłoński and Krystian Patyna
Sustainability 2025, 17(15), 6886; https://doi.org/10.3390/su17156886 - 29 Jul 2025
Viewed by 238
Abstract
Rammed earth (RE), a traditional material aligned with circular economy (CE) principles, has been gaining renewed interest in contemporary construction due to its low environmental impact and compatibility with sustainable building strategies. Though not a modern invention, it is being reintroduced in response [...] Read more.
Rammed earth (RE), a traditional material aligned with circular economy (CE) principles, has been gaining renewed interest in contemporary construction due to its low environmental impact and compatibility with sustainable building strategies. Though not a modern invention, it is being reintroduced in response to the increasingly strict European Union (EU) regulations on carbon footprint, life cycle performance, and thermal efficiency. RE walls offer multiple benefits, including humidity regulation, thermal mass, plasticity, and structural strength. This study also draws attention to their often-overlooked ability to mitigate indoor overheating. To preserve these advantages while enhancing thermal performance, this study explores insulation strategies that maintain the vapor-permeable nature of RE walls. A parametric analysis using Delphin 6.1 software was conducted to simulate heat and moisture transfer in two main configurations: (a) a ventilated system insulated with mineral wool (MW), wood wool (WW), hemp shives (HS), and cellulose fiber (CF), protected by a jute mat wind barrier and finished with wooden cladding; (b) a closed system using MW and WW panels finished with lime plaster. In both cases, clay plaster was applied on the interior side. The results reveal distinct hygrothermal behavior among the insulation types and confirm the potential of natural, low-processed materials to support thermal comfort, moisture buffering, and the alignment with CE objectives in energy-efficient construction. Full article
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17 pages, 4572 KiB  
Article
Numerical Analysis of Impingement Jet Combined Cooling with Film Cooling Holes and Thermal Barrier Coatings Using the Decoupling Method
by Siqi Liao, Li Shi, Xiao Tan, Changce Wang, Yue Luo, Rongli Deng, Haoyu Zhang, Chenwei Zheng and Jinfeng Peng
Coatings 2025, 15(7), 832; https://doi.org/10.3390/coatings15070832 - 16 Jul 2025
Viewed by 282
Abstract
This study investigates the impact of thermal barrier coatings (TBCs) on the individual contributions of cooling components in impingement-jet combined cooling under low Reynolds number conditions. Using decoupled methods, numerical simulations were conducted for cylindrical, fan-shaped, and conical hole geometries. The results show [...] Read more.
This study investigates the impact of thermal barrier coatings (TBCs) on the individual contributions of cooling components in impingement-jet combined cooling under low Reynolds number conditions. Using decoupled methods, numerical simulations were conducted for cylindrical, fan-shaped, and conical hole geometries. The results show that without TBCs, the conical hole provides the best cooling performance, while the fan-shaped hole performs the worst. After applying TBCs, the cooling effectiveness of the cylindrical and conical holes remains largely unchanged, but the fan-shaped hole shows significant improvement, with performance comparable to the conical hole. The cylindrical hole keeps a uniform shape, leading to increased velocity and preventing stable film formation. In contrast, the expanding flow passages of the fan-shaped and conical holes promote a gradual decrease in flow velocity, supporting stable film formation and effective thermal protection. Impingement cooling accounts for more than 75% of the overall cooling effectiveness for across hole types. For cylindrical and conical holes, the TBCs primarily enhance in-hole cooling, while for the fan-shaped hole, it increases in-hole cooling effectiveness and shifts film cooling effectiveness from negative to positive, significantly improving its overall contribution. Full article
(This article belongs to the Section Ceramic Coatings and Engineering Technology)
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22 pages, 1972 KiB  
Article
Reliability Analysis of Interface Oxidation for Thermal Barrier Coating Based on Proxy Model
by Juan Ma, Anyi Wang, Philipp Junker, Anas W. Alshawawreh, Qingya Li, Haoqi Xu and Runzhuo Xue
Modelling 2025, 6(3), 61; https://doi.org/10.3390/modelling6030061 - 3 Jul 2025
Viewed by 281
Abstract
Thermal barrier coatings have been widely used in industrial fields where thermal damage occurs, and they are crucial for insulation technology and for the safe service of high-temperature components. So, it is critical to accurately predict the reliability of thermal barrier coatings. In [...] Read more.
Thermal barrier coatings have been widely used in industrial fields where thermal damage occurs, and they are crucial for insulation technology and for the safe service of high-temperature components. So, it is critical to accurately predict the reliability of thermal barrier coatings. In this work, an adaptive reliability analysis method based on radial basis functions is proposed, in which different shape parameters and subsets are used to initiate different radial basis function models for multiple predictions. An active learning function that comprehensively considers local uncertainty, limit state function information, and distance among samples is then used for sequential sampling, and the proposed method is validated via a four-branch series connection system. Finally, a reliability analysis is conducted on the failure of interface oxidation in thermal barrier coatings, which verifies the feasibility of the proposed method. Full article
(This article belongs to the Special Issue The 5th Anniversary of Modelling)
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34 pages, 8870 KiB  
Review
Advances in Graphene-Based Flame-Retardant for Polystyrene Applications: Synthesis, Mechanisms, and Future Perspectives
by Mutawakkil Isah, Farrukh Shehzad and Mamdouh A. Al-Harthi
Polymers 2025, 17(13), 1811; https://doi.org/10.3390/polym17131811 - 29 Jun 2025
Viewed by 641
Abstract
The growing demand for fire-safe, sustainable materials has driven extensive research into advanced flame retardants particularly polystyrene (PS), a widely utilized yet inherently flammable polymer. Graphene-derived materials are considered effective flame retardants owing to their higher thermal stability, char-formation, and gas barrier properties. [...] Read more.
The growing demand for fire-safe, sustainable materials has driven extensive research into advanced flame retardants particularly polystyrene (PS), a widely utilized yet inherently flammable polymer. Graphene-derived materials are considered effective flame retardants owing to their higher thermal stability, char-formation, and gas barrier properties. However, despite these advantages, challenges such as agglomeration, high thermal conductivity, poor interfacial compatibility, and processing limitations hinder their full-scale adoption in building insulation and other applications. This review presents an in-depth analysis of recent progress in graphene-enhanced flame-retardant systems for polystyrene applications, focusing on synthesis methods, flame-retardant mechanisms, and material performance. It also discusses strategies to address these challenges, such as surface functionalization, hybrid flame-retardant formulations, optimized graphene loading, and improved dispersion techniques. Furthermore, future research directions are proposed to enhance the effectiveness and commercial viability of graphene-based flame-retardant polystyrene composites. Overcoming these challenges is essential for high-performance, eco-friendly, flame-retardant materials on a larger scale. Full article
(This article belongs to the Section Polymer Applications)
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15 pages, 2040 KiB  
Article
Research on the Flame-Retardant Performance of Antioxidant Gel Foam in Preventing Spontaneous Coal Combustion
by Hu Wen, Ziqi Wang and Maoxia Liu
Fire 2025, 8(7), 247; https://doi.org/10.3390/fire8070247 - 26 Jun 2025
Viewed by 311
Abstract
Antioxidant gel foams are promising materials for coal mine fire prevention due to their unique physicochemical properties. To address the limitations of conventional suppression methods under high-temperature conditions, this study investigates a newly developed antioxidant gel foam and its mechanism in inhibiting coal [...] Read more.
Antioxidant gel foams are promising materials for coal mine fire prevention due to their unique physicochemical properties. To address the limitations of conventional suppression methods under high-temperature conditions, this study investigates a newly developed antioxidant gel foam and its mechanism in inhibiting coal spontaneous combustion. A novel antioxidant gel foam was formulated by incorporating TBHQ and modified montmorillonite into a sodium alginate-based gel system. This formulation enhances the thermal stability, water retention, and free radical scavenging capacity of the gel. This study uniquely combines multi-scale experimental methods to evaluate the performance of this material in coal fire suppression. Multi-scale experiments, including FTIR, leakage air testing, programmed temperature rise, and small-scale fire extinction, were conducted to evaluate its performance. Experimental results indicate that the antioxidant gel foam exhibits excellent thermal stability in the temperature range of 200–500 °C. Its relatively high decomposition temperature enables it to effectively resist structural damage in high-temperature environments. During thermal decomposition, the gel releases only a small amount of gas, while maintaining the integrity of its internal micro-porous structure. This characteristic significantly delays the kinetics of coal oxidation reactions. Further research revealed that the spontaneous combustion ignition temperature of coal samples treated with the gel was significantly higher, and the oxygen consumption rate during spontaneous combustion was significantly reduced, indicating that the gel not only effectively suppressed the acceleration of the combustion reaction but also significantly reduced the release of harmful gases such as HCl. Scanning electron microscope analysis confirmed that the gel maintained a good physical structure under high temperatures, forming an effective oxygen barrier, which further enhanced the suppression of coal spontaneous combustion. These findings provide important theoretical and practical guidance for the application of antioxidant gel foams in coal mine fire prevention and control, confirming that this material has great potential in coal mine fire safety, offering a new technological approach to improve coal mine safety. Full article
(This article belongs to the Special Issue Fire Prevention and Flame Retardant Materials)
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14 pages, 2714 KiB  
Article
5-Fluorouracil Encapsulation in PLA Films: The Role of Chitosan Particles in Modulating Drug Release and Film Properties
by Sofia Milenkova and Maria Marudova
Processes 2025, 13(7), 1961; https://doi.org/10.3390/pr13071961 - 21 Jun 2025
Viewed by 1372
Abstract
The development of effective drug delivery systems, in terms of their application route and release profile, is crucial for improving the therapeutic outcomes of all bioactive compounds. In this study, we explored the encapsulation of 5-fluorouracil, a commonly used chemotherapeutic agent, in poly(lactic [...] Read more.
The development of effective drug delivery systems, in terms of their application route and release profile, is crucial for improving the therapeutic outcomes of all bioactive compounds. In this study, we explored the encapsulation of 5-fluorouracil, a commonly used chemotherapeutic agent, in poly(lactic acid) films for the first time and the role of chitosan particles in the structure, as no previous studies have examined their potential for this purpose. The objective is to enhance the sustained release of 5-FU and minimise the burst release step while leveraging the biocompatibility and biodegradability of these polymers. PLA films were fabricated using a solvent casting method, and 5-FU was encapsulated either directly within the PLA matrix or loaded into chitosan particles, which were then incorporated into the film. The physicochemical properties of the films, including morphology, wettability, phase state of the drug, thermal stability, drug loading efficiency, and release kinetics, were evaluated along with their barrier and mechanical properties. The results indicate a change in morphology after the addition of the drug and/or particles compared to the empty film. Additionally, the strain value at break decreased from nearly 400% to below 15%. Young’s modulus also changes from 292 MPa to above 500 MPa. The addition of chitosan particles lowered the permeability and vapour transmission rate slightly, while dissolving 5-FU increased them to 241 g/m2·24 h and 1.56 × 10−13 g·mm/m2·24 h·kPa, respectively. Contact angle and surface energy values went from 71° and 34 mJ/m2 for pure PLA to below 53° and around 58 mJ/m2 for the composite structures, respectively. Drug release tests, conducted for 8 h, indicated a nearly 2-fold decrease in the amount of drug released from the film with particles within this period, from around 45% for bare particles and PLA film to 25% for the combined structure, indicating the potential of this system for sustained release of 5-FU. Full article
(This article belongs to the Special Issue Development and Characterization of Advanced Polymer Nanocomposites)
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38 pages, 1212 KiB  
Review
Insights into the Development of Corrosion Protection Coatings
by Monmi Saikia, Trisha Dutta, Niteen Jadhav and Deep J. Kalita
Polymers 2025, 17(11), 1548; https://doi.org/10.3390/polym17111548 - 2 Jun 2025
Viewed by 1606
Abstract
This review article focuses on providing an accumulated knowledge on state-of-the-art composite polymer coating technologies that are studied for corrosion protection. A specific focus has been given to epoxy resin-based composite systems, considering their wide use due to remarkable chemical resistance, excellent adhesion [...] Read more.
This review article focuses on providing an accumulated knowledge on state-of-the-art composite polymer coating technologies that are studied for corrosion protection. A specific focus has been given to epoxy resin-based composite systems, considering their wide use due to remarkable chemical resistance, excellent adhesion to substrate, thermal stability, and mechanical strength. The addition of various functional polymers to the epoxy matrix has spurred significant advancements in the prevention of corrosion. Light has been shed on the epoxy resin composite systems that are produced by blending with functional polymers like conductive polymers, hydrophobic polymers, etc., and nanofillers. In many cases, the formation of a passive layer at the metal/polymer interface was aided by the addition of such a functional polymer and nanofiller to the epoxy matrix. As a result, corrosive ions are prevented from penetrating by the physical barrier that composite coatings provide. Comparable blends of epoxy and polyamide, epoxy and polyester, and epoxy/poly(vinyl alcohol) and epoxy/polyurethane have superior adhesion, wear, barrier, and anticorrosion properties due to the fine dispersion of nanocarbon and inorganic nanoparticles. The several strategies used to prevent metals from corroding are covered in this review article. Full article
(This article belongs to the Special Issue Advances in Functional Polymer Coatings and Surfaces)
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31 pages, 8352 KiB  
Article
Novel Trimethoprim-Based Metal Complexes and Nanoparticle Functionalization: Synthesis, Structural Analysis, and Anticancer Properties
by Abbas M. Abbas, Hossam H. Nasrallah, A. Aboelmagd, W. Christopher Boyd, Haitham Kalil and Adel S. Orabi
Inorganics 2025, 13(5), 144; https://doi.org/10.3390/inorganics13050144 - 1 May 2025
Viewed by 881
Abstract
In this study, we synthesized a novel trimethoprim derivative, 4-(((2-amino-5-(3,4,5-trimethoxybenzyl) pyrimidine-4-yl)imino)methyl)benzene-1,3-diol (HD), by the reaction of trimethoprim with 2,4-dihydroxybenzaldehyde. We then prepared metal complexes of this derivative with Cu(II), Co(II), Ni(II), Ag(I), and Zn(II) and functionalized them with ZnO and Au nanoparticles. Their [...] Read more.
In this study, we synthesized a novel trimethoprim derivative, 4-(((2-amino-5-(3,4,5-trimethoxybenzyl) pyrimidine-4-yl)imino)methyl)benzene-1,3-diol (HD), by the reaction of trimethoprim with 2,4-dihydroxybenzaldehyde. We then prepared metal complexes of this derivative with Cu(II), Co(II), Ni(II), Ag(I), and Zn(II) and functionalized them with ZnO and Au nanoparticles. Their structures were confirmed through 1H NMR, mass spectrometry, FTIR, conductivity, thermal analysis, magnetic susceptibility, X-ray diffraction, UV-Vis spectroscopy, and TEM, revealing octahedral geometries for all complexes. Surface features were investigated using density functional theory (DFT) analysis. Pharmacokinetic parameters and target enzymes for HD and its complexes were computed using the SwissADME web tool, with the BOILED-Egg model indicating that HD and its Cu complex should be passively permeable via the blood-brain barrier and highly absorbed by the gastrointestinal tract (GIT), unlike the Ni, Co, Ag, and Zn complexes, which are predicted to show low GIT absorption. Molecular docking studies with the Caspase-3 enzyme (PDB code: 3GJQ) using the AutoDock 4.2 software demonstrated binding energies of −7.66, −8.36, −9.05, −8.62, −6.90, and −7.81 kcal/mol for HD and the Cu, Co, Ni, Ag, and Zn complexes, respectively, compared to −6.54 and −4.63 kcal/mol for TMP and 5-FU (5-fluorouracil), indicating a potential superior anticancer potential of the novel compounds. The anticancer activities of these complexes were evaluated using the MTT assay. The IC50 values for 5-FU, TMP, HD, Cu-HD, HD@ZnONPs, Cu-HD@ZnONPs, HD@AuNPs, and Cu-HD@AuNPs were found to be 32.53, 80.76, 114.7, 61.66, 77, 53.13, 55.06, and 50.81 µg/mL, respectively. Notably, all derivatives exhibited higher activity against the HepG-2 cancer cell line than TMP, except for HD, which showed similar effectiveness to TMP. Real-time PCR analysis revealed that the Au-HD@AuNPs and Cu-HD@AuNPs significantly increased caspase-3 inhibition by 4.35- and 4.5-fold and P53 expression by 3.05- and 3.41-fold, respectively, indicating enhanced pro-apoptotic gene expression and apoptosis induction in HepG2 cells. Our findings demonstrate that these novel derivatives possess significant anticancer properties, with some complexes showing superior activity compared to standard drugs such as 5-Fluorouracil (5-FU) and Trimethoprim (TMP). This study highlights the potential of these nanocomposites as promising candidates for cancer therapy. Full article
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79 pages, 7948 KiB  
Review
Phase Change Materials in Residential Buildings: Challenges, Opportunities, and Performance
by José Pereira, Reinaldo Souza, Jeferson Oliveira and Ana Moita
Materials 2025, 18(9), 2063; https://doi.org/10.3390/ma18092063 - 30 Apr 2025
Cited by 1 | Viewed by 1093
Abstract
Phase change materials (PCMs) have emerged as promising solutions for improving thermal management in residential buildings by enhancing thermal storage capacity and reducing energy consumption. This article aims to provide a comprehensive analysis of the application of PCMs in residential construction, focusing on [...] Read more.
Phase change materials (PCMs) have emerged as promising solutions for improving thermal management in residential buildings by enhancing thermal storage capacity and reducing energy consumption. This article aims to provide a comprehensive analysis of the application of PCMs in residential construction, focusing on their thermal properties, benefits, and limitations. A systematic literature review was conducted following PRISMA guidelines, primarily covering studies published between 2015 and 2025. However, key studies published outside this period were also considered due to their relevance and significant contribution to the understanding of PCM performance and application. This analysis explores key parameters affecting PCM performance, including phase transition temperature, thermal conductivity, and material stability. The results highlight that optimized PCM integration can reduce energy consumption by up to 30% and improve indoor thermal comfort. However, challenges such as low thermal conductivity and phase separation still limit their large-scale adoption. The findings provide insights into the advantages and barriers associated with PCM-based systems and propose strategies to enhance their performance, including the use of nanocomposites and improved encapsulation techniques. Full article
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20 pages, 3041 KiB  
Article
Active Polylactic Acid (PLA) Films Incorporating Almond Peel Extracts for Food Preservation
by Laia Martin-Perez, Carolina Contreras, Amparo Chiralt and Chelo Gonzalez-Martinez
Molecules 2025, 30(9), 1988; https://doi.org/10.3390/molecules30091988 - 29 Apr 2025
Viewed by 538
Abstract
Almond peel extracts, containing 0.2–0.8% (w/w) phenolic compounds with notable antioxidant and antimicrobial activities, could be used as a natural source of active compounds for the development of active films for food preservation. In this study, almond peel extracts [...] Read more.
Almond peel extracts, containing 0.2–0.8% (w/w) phenolic compounds with notable antioxidant and antimicrobial activities, could be used as a natural source of active compounds for the development of active films for food preservation. In this study, almond peel extracts obtained by subcritical water extraction at 160 and 180 °C were incorporated into PLA films (PLA-E160 and PLA-E180). The films were characterized in terms of their microstructure, mechanical, barrier, optical and thermal properties. Furthermore, the release of phenolic compounds and hydroximethylfurfural (HFM) into food simulants with different polarity was evaluated, as well as the film’s potential antioxidant and antimicrobial activities. To validate their effectiveness as active packaging materials, shelf-life studies were conducted on fresh orange juice and sunflower oil packaged using PLA-160 films. The results show that the incorporation of the almond peel extracts led to significant changes in the films’ microstructure and mechanical properties, which became darker, mechanically less resistant, and stretchable (p < 0.05), with slightly lower thermal stability than neat PLA films. The release of phenolic compounds and HFM from extract-enriched films was promoted in the 95% ethanol simulant due to the matrix swelling and relaxation. Food products packaged with PLA-E160 exhibited slower oxidative degradation during storage, as indicated by the higher ascorbic acid content and hue color in orange juice and lower peroxide content in sunflower oil. Nevertheless, both in vivo and in vitro studies showed no antimicrobial effectiveness from the films, likely due to the limited release of active compounds to the surrounding medium. Thus, almond peel extract conferred valuable properties to PLA films, effectively reducing oxidative reactions in food products sensitive to these deterioration processes. Full article
(This article belongs to the Special Issue Bio-Based Polymers for Sustainable Future)
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17 pages, 10913 KiB  
Article
Study of Gd2O3-Doped La2(Zr0.7Ce0.3)2O7 Thermal Barriers for Coating Ceramic Materials for CMAS Resistance
by Xiaowei Song, Min Xie, Xiaofu Qu, Xiwen Song, Yonghe Zhang and Rende Mu
Coatings 2025, 15(4), 483; https://doi.org/10.3390/coatings15040483 - 18 Apr 2025
Cited by 1 | Viewed by 501
Abstract
The stability of thermal barrier coating (TBC) materials during service is a prerequisite for the normal operation of aircraft engines. The high-temperature corrosion of CaO–MgO–Al2O3–SiO2 (CMAS) is an important factor that affects the stability of TBCs on turbine [...] Read more.
The stability of thermal barrier coating (TBC) materials during service is a prerequisite for the normal operation of aircraft engines. The high-temperature corrosion of CaO–MgO–Al2O3–SiO2 (CMAS) is an important factor that affects the stability of TBCs on turbine blades and causes premature engine failure. For traditional 6-8 YSZ, at temperatures of more than 1200 °C, the thermal insulation performance is significantly reduced, which makes it necessary to find new, alternative materials. La2Zr2O7 has good thermal physical properties; the addition of Ce4+ improves its mechanical properties, while adding Gd2O3 affects its corrosion resistance. Herein, high-temperature corrosion studies of (La1−xGdx)2(Zr0.7Ce0.3)2O7 (L-GZC) (x = 0, 0.3, 0.5, 0.7) ceramic TBC were conducted using CMAS glass at 1250 °C. The results indicate that CMAS rapidly dissolves L-GZC and separates the (La, Gd)8Ca2(SiO4)6O2 apatite phase, ZrO2, and other crystalline phases. These products form a crystalline layer at the contact boundary, which can inhibit further CMAS reactions. Among the coatings examined, the L-GZC ceramic (x = 0.7) exhibits better corrosion resistance, and the penetration depth is <200 μm after high-temperature corrosion at 1250 °C for 5, 10, and 20 h. The failure mechanism and potential risk of CMAS were also analyzed and discussed. The L-GZC ceramic material has good thermal corrosion resistance and is expected to replace the traditional YSZ to better meet the high-temperature working requirements of gas turbines and aircraft engines. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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21 pages, 22568 KiB  
Article
Properties Evaluation of a Novel Entropy-Stabilized Ceramic (La0.25Ce0.25Nd0.25Sm0.25)Ti2Al9O19 with Enhanced CMAS Corrosion Resistance for Thermal Barrier Coating Applications
by Fuxing Ye, Ziqi Song, Fanwei Meng and Sajid Ali
Materials 2025, 18(8), 1778; https://doi.org/10.3390/ma18081778 - 13 Apr 2025
Viewed by 506
Abstract
In this work, a novel potential thermal barrier coating material entropy-stabilized titanium–aluminum oxide (La0.25Ce0.25Nd0.25Sm0.25)Ti2Al9O19 (META) was successfully synthesized by the solid-state reaction method, and its thermophysical properties, phase stability, infrared [...] Read more.
In this work, a novel potential thermal barrier coating material entropy-stabilized titanium–aluminum oxide (La0.25Ce0.25Nd0.25Sm0.25)Ti2Al9O19 (META) was successfully synthesized by the solid-state reaction method, and its thermophysical properties, phase stability, infrared emissivity, mechanical properties, and CMAS corrosion resistance were systematically investigated. The results demonstrated that META exhibits low thermal conductivity at 1100 °C (1.84 W·(m·K)−1), with a thermal expansion coefficient (10.50 × 10−6 K−1, 1000–1100 °C) comparable to yttria-stabilized zirconia (YSZ). Furthermore, META displayed desirable thermal stability, high emissivity within the wavelength range of 2.5–10 μm, and improved mechanical properties. Finally, META offers superior corrosion resistance due to its excellent infiltration inhibiting. The bi-layer structure on the corrosion surface prevents the penetration of the molten CMAS. Additionally, doping small-radius rare-earth elements thermodynamically stabilizes the reaction layer. The results of this study indicate that (La0.25Ce0.25Nd0.25Sm0.25)Ti2Al9O19 has the potential to be a promising candidate for thermal barrier coating materials. Full article
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20 pages, 35477 KiB  
Article
Microstructural Evolution and Failure Analysis for 8YSZ/(Y0.5Gd0.5)TaO4 Double-Ceramic-Layer Thermal Barrier Coatings on Copper Substrate
by Xiao Zhang, Jing Ma, Huizhi Lin, Qingwei Jiang, Jun Wang and Jing Feng
Coatings 2025, 15(4), 451; https://doi.org/10.3390/coatings15040451 - 11 Apr 2025
Viewed by 464
Abstract
The main purpose of this work is to suppress the rate of thermal and oxidative corrosion of copper substrates using double-ceramic-layer thermal barrier coatings (TBCs). Herein, the orthogonal spray experiment was employed to optimize the spraying parameters for TBCs consisting of Cu/NiCoCrAlY/8YSZ/(Y0.5 [...] Read more.
The main purpose of this work is to suppress the rate of thermal and oxidative corrosion of copper substrates using double-ceramic-layer thermal barrier coatings (TBCs). Herein, the orthogonal spray experiment was employed to optimize the spraying parameters for TBCs consisting of Cu/NiCoCrAlY/8YSZ/(Y0.5Gd0.5)TaO4. The thermal cycling and average mass loss rate of TBCs prepared by atmospheric plasma spraying (APS) with optimum spraying parameters correspond to 20 cycles and 0.56‰, respectively. The thermal conductivity (0.39 W·m−1·K−1 at 900 °C) of (Y0.5Gd0.5)TaO4 is 71.68% and 52.7% lower than that of (Y0.5Gd0.5)TaO4 bulk and 8YSZ, respectively. Meanwhile, the bond strength increased from 8.86 MPa to 14.03 MPa as the heat treatment time increased from 0 h to 24 h, benefiting from the heat treatment to release the residual stresses inside the coating. Additionally, the hardness increased from 5.88 ± 0.56 GPa to 7.9 ± 0.64 GPa as the heat treatment temperature increased from room temperature to 1000 °C, resulting from the healing of pores and increased densification. Lastly, crack growth driven by thermal stress mismatch accumulated during thermal cycling is the main cause of coating failure. The above results demonstrated that 8YSZ/(Y0.5Gd0.5)TaO4 can increase the service span of copper substrate. Full article
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19 pages, 2117 KiB  
Review
Polymer Nanocomposites with Optimized Nanoparticle Dispersion and Enhanced Functionalities for Industrial Applications
by Md Mahbubur Rahman, Karib Hassan Khan, Md Mahadi Hassan Parvez, Nelson Irizarry and Md Nizam Uddin
Processes 2025, 13(4), 994; https://doi.org/10.3390/pr13040994 - 26 Mar 2025
Cited by 8 | Viewed by 2555
Abstract
Polymer nanocomposites (PNCs) are a versatile class of materials known for their enhanced mechanical, thermal, electrical, and barrier properties, with the latter referring to resistance against the permeation of gases and liquids. Achieving optimal nanoparticle dispersion within the polymer matrix is essential to [...] Read more.
Polymer nanocomposites (PNCs) are a versatile class of materials known for their enhanced mechanical, thermal, electrical, and barrier properties, with the latter referring to resistance against the permeation of gases and liquids. Achieving optimal nanoparticle dispersion within the polymer matrix is essential to fully realizing these advantages. This study investigates strategies for improving nanoparticle dispersion and examines the impact of controlled dispersion on the resulting nanocomposite properties. Various methods, including in situ polymerization, twin screw extrusion, sol–gel processes, nanoparticle surface modification, solution casting, and advanced compounding techniques such as additive manufacturing and self-healing composites were explored to enhance dispersion and improve the compatibility between nanoparticles and polymers. The synergy between improved dispersion and enhanced functionalities—such as increased mechanical strength, thermal stability, conductivity, and chemical resistance—makes these nanocomposites highly valuable for industrial applications in sectors such as the automotive, aerospace, electronics, pharmaceuticals, and packaging industries. The key recommendations based on our findings highlight how customized nanocomposites can address specific industrial challenges, fostering innovation in materials science and engineering. Full article
(This article belongs to the Special Issue Development and Characterization of Advanced Polymer Nanocomposites)
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17 pages, 7465 KiB  
Article
Improvement of GaN-Based Device Performance by Plasma-Enhanced Chemical Vapor Deposition (PECVD) Directly Preparing h-BN with Excellent Thermal Management Characteristics
by Yi Peng, Lingyun Liu, Qingfeng Xu, Yuqiang Luo, Jianzhi Bai, Xifeng Xie, Huanbing Wei, Wenwang Wei, Kai Xiao and Wenhong Sun
Molecules 2025, 30(6), 1307; https://doi.org/10.3390/molecules30061307 - 14 Mar 2025
Viewed by 919
Abstract
As the demand for high voltage levels and fast charging rates in the electric power industry increases, the third-generation semiconductor materials typified by GaN with a wide bandgap and high electron mobility have become a central material in technological development. Nonetheless, thermal management [...] Read more.
As the demand for high voltage levels and fast charging rates in the electric power industry increases, the third-generation semiconductor materials typified by GaN with a wide bandgap and high electron mobility have become a central material in technological development. Nonetheless, thermal management challenges have persistently been a critical barrier to the extensive adoption of gallium-nitride-based devices. The integration of two-dimensional materials into GaN-based applications stands out as a significant strategy for tackling heat-dissipation problems. However, the direct preparation of two-dimensional materials on gallium nitride is rather challenging. In this study, high-quality h-BN was prepared directly on GaN films using plasma-enhanced chemical vapor deposition, which revealed that the introduction of appropriately sized active sites is key to the growth of h-BN. Owing to the high in-plane thermal conductivity of h-BN, the thermal conductivity of the sample has been enhanced from 218 W·m−1 K−1 to 743 W·m−1 K−1. Ultraviolet photodetectors were constructed based on the obtained h-BN/GaN heterostructure and maintained excellent detection performance under high-temperature conditions, with detectivity and responsivity at 200 °C of 2.26 × 1013 Jones and 1712.4 mA/W, respectively. This study presents innovative concepts and provides a foundation for improving the heat-dissipation capabilities of GaN-based devices, thereby promoting their broader application. Full article
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